DK174697B1 - Procedure and apparatus for the production of biscuit ingredients from cake dough - Google Patents

Procedure and apparatus for the production of biscuit ingredients from cake dough Download PDF

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DK174697B1
DK174697B1 DK200200810A DKPA200200810A DK174697B1 DK 174697 B1 DK174697 B1 DK 174697B1 DK 200200810 A DK200200810 A DK 200200810A DK PA200200810 A DKPA200200810 A DK PA200200810A DK 174697 B1 DK174697 B1 DK 174697B1
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dough
strands
nozzles
conveyor belt
extruder
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DK200200810A
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Danish (da)
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Allan Jensen
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Coronet Cake Company As
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  • Bakery Products And Manufacturing Methods Therefor (AREA)

Abstract

Dough ingredients for biscuits, especially for cruller, is produced by extruding at least two strings, or straps (17,18), of the cake dough and each one being twisted along its length, preferably in opposite directions, and usually with the extruder nozzles (15,16) rotating the twisted dough strings (17,18), which are then brought side by side on a conveyor belt (14) and divided to form suitable lengths. The cruller elements (21) thus formed are then usually pressed lightly together in one or more places so that, after a subsequent baking or frying process, they come to form combined cruller or biscuits.<IMAGE>

Description

i DK 174697 B1in DK 174697 B1

Opfindelsen angår en fremgangsmåde til fremstilling af småkageemner af kagedej, der 5 ekstruderes til bånd- eller strengform.BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a method for making cookie dough extracts of cookie dough extruded into strip or string form.

Det er velkendt at fremstille forskellige traditionelle former for småkager ved, at dejen ,, ekstruderes eller strengpresses for dannelse af strenge med et ønsket tværsnit. Sådanne kendte småkageformer omfatter vaniljekranse, specier, finsk brød etc. Småkager, der kan j 10 fremstilles ved ekstrudering eller strengpresning af dejen, kan på en relativ simpel og billig måde fremstilles industrielt i stor skala.It is well known to produce various traditional types of cookies by extruding or pressing the dough to form strands of a desired cross-section. Such known cookie molds include vanilla wreath, spice, Finnish bread, etc. Cookies which can be prepared by extrusion or extrusion of the dough can be manufactured in a relatively simple and inexpensive way on a large scale industrially.

Der findes imidlertid traditionelle småkager, der har en så kompliceret form, at småkageemnerne ikke eller kun under anvendelse af dyre specialmaskiner med en 15 forholdsvis lille produktionshastighed kan fremstilles industrielt uden manuelle operationer.However, there are traditional cookies that are of such a complex shape that the cookie items cannot or can only be manufactured industrially without manual operations using expensive special machines with a relatively low production speed.

Et eksempel på en småkage med en sådan kompliceret form er en klejne, der traditionelt fremstilles ved, at der i et aflangt rektangulært eller rhombisk, fladt udrullet dejstykke først skæres et langsgående snit, hvorefter den ene ende af dejstykket bukkes og føres ind gennem snittet. Nar der derefter udøves et let træk i de modstående ender af dejstykket, 20 antager dette en snoet form. Det således fremstillede dejemne koges derefter i fedt eller olie for dannelse af den færdige klejne.An example of a cookie with such a complicated shape is a clay traditionally made by cutting a longitudinal cut first into an elongated rectangular or rhombic, flat rolled dough piece, after which one end of the dough piece is bent and inserted through the cut. When a slight pull is then exerted at the opposite ends of the dough piece, this assumes a twisted shape. The thus-prepared dough is then boiled in fat or oil to form the finished clay.

Fra 2A 9008238 er det således kendt at ekstrudere dejstrenge fra ekstrudere, der bringes til at rotere omkring an lodret akse således, at de ekstruderede strenge sammensnos. De 25 sammensnoede dejstrenge skæres i længder og steges eller koges. Det således fremstillede fødevareprodukt har imidlertid ikke en form, der minder om en klejne.Thus, from 2A 9008238 it is known to extrude dough strands from extruders which are caused to rotate about an vertical axis such that the extruded strands are knotted together. The 25 knotted dough strands are cut into lengths and roasted or cooked. However, the food product thus produced does not have a resin-like shape.

Ved opfindelsen tilvejebringes der en fremgangsmåde ved hjælp af hvilken der på en billig og simpel måde i industriel målestok kan fremstilles blandt andet klejnelignende 30 småkageemner.The invention provides a method by which, in an inexpensive and simple way on an industrial scale, among other things, it is possible to produce, among other things, sticky 30 cookie pieces.

Fremgangsmåden ifølge opfindelsen er ejendommelig ved, at mindst to sådanne dejstrenge eller -bånd hver især snos om sin længdeakse, anbringes tæt ved siden af hinanden og overskæres for dannelse af passende længder, og at dejstrengene eller -35 båndene for hver sådan længde anbringes så tæt ved siden af hinanden og/eller på ét eller flere steder deformeres således, at de efter en efterfølgende bage- eller stegeproces kommer til at danne en sammenhængende småkage. Ved anvendelse af fremgangsmåden ifølge opfindelsen kan klejner og klejnelignende småkager fremstilles med stor produktionshastighed under anvendelse af relativt billigt produktionsudstyr. Da hvert af 40 småkageemnerne dannes af to separat ekstruderede dejstrenge, åbnes der mulighed for dannelse af en række nye småkageprodukter, idet man eksempelvis i de separate dejstrenge kan anvende dejmasser af forskellige typer og/eller farve. Ligeledes kan dejstrengenes tværsnitsareal og/eller former være forskellige. Når man ønsker at fremstille klejner eller klejnehgnende småkager, fremstilles der normalt dejstrenge med et aflangt, 2 DK 174697 B1 nogenlunde rektangulært tværsnit, men man kan naturligvis i stedet eksempelvis anvende kvadratiske, trekantformede, stjerneformede eller et hvilket som helst andet tværsnit. Dejstrengene kan snos i samme retning, men ved en foretrukken udførelsesform snos de ved siden af hinanden anbragte dejstrenge i modsatte retninger, hvorved der opnås 5 småkager, der er symmetriske om deres længdeakse. Fremgangsmåden ifølge opfindelsen kan anvendes til fremstilling af småkager af enhver ekstruderbar dejtype, men da fremgangsmåden er særlig egnet til fremstilling af småkager med et klejnelignende udseende, anvendes der fortrinsvis klejnedej.The method of the invention is characterized in that at least two such dough strands or ribbons are each twisted about its longitudinal axis, placed close to each other and cut to form suitable lengths, and the dough strands or ribbons are placed so tightly for each such length. side by side and / or in one or more places deformed so that, after a subsequent baking or frying process, they form a coherent cookie. Using the method according to the invention, putty and putty-like cookies can be produced at high production speed using relatively inexpensive production equipment. Since each of the 40 cookie items is formed from two separately extruded dough strings, it is possible to create a number of new cookie products, for example, in the separate dough strands can be used dough masses of different types and / or color. Also, the cross-sectional area and / or shapes of the dough strands may be different. When you want to make lumps or lumpy cookies, dough strands are usually made with an elongated, roughly rectangular cross-section, but you can use, for example, square, triangular, star-shaped or any other cross-section. The dough strands can be twisted in the same direction, but in a preferred embodiment, the dough strands placed in opposite directions are twisted in opposite directions to obtain 5 cookies that are symmetrical about their longitudinal axis. The method according to the invention can be used to make cookies of any extrudable dough type, but since the method is particularly suitable for making cookies with a clay-like appearance, preferably clay dough is used.

10 Nar fremgangsmåden ifølge opfindelsen skal anvendes i industriel målestok, ekstruderes dejen ved en fordelagtig udførelsesform gennem mundstykker og føres fra disse ned på et transportbånd, og mundstykkerne kan i retning vinkelret på transportbåndets bevægelsesretning anbringes med en sådan indbyrdes afstand, at dejstrengene på transportbåndet kommer til at ligge tæt op til hinanden.10 When the method according to the invention is to be used on an industrial scale, the dough is extruded in an advantageous embodiment through nozzles and passed from them onto a conveyor belt, and the nozzles can be arranged in a direction perpendicular to the direction of movement of the conveyor belt so that the dough strands on the conveyor belt reach to be close to one another.

1515

Efter ekstruderingen af strengene kan disse snos manuelt eller maskinelt. Ved den foretrukne udførelsesform snos dejstrengene ved, at dejen ekstruderes gennem mundstykker, der bringes til at rotere om deres længdeakser. Ved denne fremgangsmåde kan småkageemnerne fremstilles særlig rationelt i en kontinuerlig proces.After the extrusion of the strings, these can be twisted manually or mechanically. In the preferred embodiment, the dough strands are twisted by extruding the dough through nozzles which are caused to rotate about their longitudinal axes. By this method, the cookie blanks can be made particularly rational in a continuous process.

20 Før og/eller efter overskæringen af de ekstruderede strenge i de ønskede længder kan der ved påvirkning fra mindst ét eller flere, fortrinsvis to, sammentryknings- eller udfladningsorganer foretages en vis sammentrykning eller udfladning af de tilgrænsende områder af strengene, hvilket bidrager til at forene de tæt ved siden af hinanden liggende 25 strenge. Ved den for øjeblikket foretrukne udførelsesform overskæres de ved siden af hinanden beliggende snoede dejstrenge med ensartede mellemrum, og desuden udsættes endedelene af hver dejstrenglængde for en mindre sammentrykning eller udfladning, så at strengene i strenglængden forenes ved de modstående ender.Before and / or after cutting the extruded strands to the desired lengths, at least one or more, preferably two, compression or flattening means may comprise some compression or flattening of the adjacent regions of the strands, which contribute to uniting the 25 adjacent strings. In the presently preferred embodiment, the adjacent twisted dough strands are intersected at uniform intervals, and furthermore, the end portions of each dough string length are subjected to a smaller compression or flattening so that the strands in the string length are joined at the opposite ends.

30 Ved den foreliggende opfindelse er der også blevet tilvejebragt et apparat til fremstilling af småkageemner af kagedej og med en dejekstruder til ekstrudering af kagedejen til båndeller strengform, og apparatet ifølge opfindelsen er ejendommeligt ved, at dejekstruderen har mindst to ekstrudermundstykker, og at apparatet har organer til at sno hver af de dejstrenge, der kommer ud af ekstrudermundstykkerne, om dens længdeakse, organer til 35 at anbringe de snoede dejstrenge tæt ved siden af hinanden, mindst ét skæreorgan til overskæring af dejstrengene for dannelse af ønskede længder. Desuden kan apparatet have mindst ét og fortrinsvis to sammentryknings- eller udfladningsorganer.In the present invention, there has also been provided an apparatus for making cookie dough cookies and with a dough extruder for extruding the dough into ribbon or string form, and the apparatus of the invention is peculiar in that the dough extruder has at least two extruder nozzles and the apparatus has means. for twisting each of the dough strands coming out of the extruder nozzles about its longitudinal axis, means for placing the twisted dough strands close to one another, at least one cutting means for cutting the dough strands to form desired lengths. Furthermore, the apparatus may have at least one and preferably two compression or flattening means.

Opfindelsen omfatter fortrinsvis yderligere et transportbånd, oven over hvis øverste løb 40 ekstrudermundstykkerne er anbragt, og mundstykkerne er i retning vinkelret på transportbåndets bevægelsesretning anbragt med en sådan indbyrdes afstand, at de af ekstrudermundstykkerne dannede dejstrenge på transportbåndet kommer til at ligge tæt op til hinanden.The invention preferably further comprises a conveyor belt, above which the upper barrel 40 extruder nozzles are disposed, and the nozzles are disposed in a direction perpendicular to the direction of movement of the conveyor belt so that the dough strands formed by the extruder nozzles on the conveyor belt are close to one another.

3 DK 174697 B13 DK 174697 B1

Opfindelsen vil i det følgende blive nærmere forklaret under henvisning til tegningen, på hvilkenThe invention will be explained in more detail below with reference to the drawing, in which

Fig. 1 og 2 er konventionelle dejemner til fremstilling af klejner,FIG. 1 and 2 are conventional clays for making clays,

Fig. 3 er et skematisk planbillede af en udførelsesform for et apparat eller anlæg 5 ifølge opfindelsen,FIG. 3 is a schematic plan view of an embodiment of an apparatus or plant 5 according to the invention,

Fig. 4 er en skematisk afbildning af det i fig. 3 viste anlæg set fra siden,FIG. 4 is a schematic view of the embodiment of FIG. 3 shows the side view,

Fig. 5 er to ved siden af hinanden beliggende, snoede dejstrenge som de i fig. 3 , skematisk viste, men set i perspektiv,FIG. 5 are two side-by-side twisted dough strands similar to those of FIG. 3 is a schematic but perspective view,

Fig. 6 er to klejneemner afskåret fra de i fig. 5 viste dejstrenge og vist i perspektiv, 10 ogFIG. 6, two clay pieces are cut away from those of FIG. 5 shows dough strands and shown in perspective, 10 and

Fig. 7 er en enkelt sådant klejneemne vist i større målestok.FIG. 7 is a single such clay subject shown on a larger scale.

Fig. 1 og 2 viser to forskellige traditionelle dejemner 10 og 11 til fremstilling af klejner.FIG. 1 and 2 show two different traditional blankets 10 and 11 for making clays.

Emnerne er udskåret af fladt udrullet dej. Emnet 10 har et rhombisk omrids, medens 15 omridset af emnet li er rektangulært. Begge dejemnerne 10 og 11 har et langsgående snit 12. Emnerne gives klejneform ved, at en af de modstående ender 13 bukkes og føres ind gennem snittet 12, hvorefter emnet udstrækkes, hvorved det får en snoet form.The items are cut out of flat rolled dough. The blank 10 has a rhombic outline, while the outline of the blank 1 is rectangular. Both of the blanks 10 and 11 have a longitudinal cut 12. The blanks are given a clay shape by one of the opposite ends 13 being bent and inserted through the cut 12, after which the blank is extended to give it a twisted shape.

De skematiske tegninger i fig. 3 og 4 illustrerer en udførelsesform for fremgangsmåden og 20 apparatet ifølge opfindelsen. Det viste apparat eller anlæg omfatter et transportbånd 14.The schematic drawings in FIG. 3 and 4 illustrate an embodiment of the method and apparatus of the invention. The apparatus or plant shown comprises a conveyor belt 14.

Oven over den ene ende af transportbåndets øverste løb er der anbragt en dejekstruder med to ekstrudermundstykker 15 og 16. Ekstrudermundstykkerne, der fortrinsvis har et rektangulært tværsnit, er drejelige om deres længdeakser og kan af ikke viste drivorganer bringes til at rotere, fortrinsvis i modsatte retninger som vist med pile i fig. 3 og 4.Above one end of the upper barrel of the conveyor belt is a dough extruder having two extruder nozzles 15 and 16. The extruder nozzles, which preferably have a rectangular cross-section, are rotatable about their longitudinal axes and can be caused to rotate by not shown drives, preferably in opposite directions. as shown by arrows in FIG. 3 and 4.

25 Når der ved hjælp af dejekstruderen ekstruderes en dejstreng gennem hvert af mundstykkerne 15 og 16, medens disse roterer, vil der på transportbåndet 14 blive anbragt to modsat snoede dejstrenge 17 og 18 som vist i fig. 3 og 5. Mundstykkerne 15 og 16 er anbragt med kun ringe indbyrdes afstand i båndet 14's tværgående retning (se fig.When a dough extruder is extruded through each of the nozzles 15 and 16 with the aid of the dough extruder as they rotate, two opposite twisted dough strands 17 and 18 will be placed on the conveyor belt 14 as shown in FIG. 3 and 5. The nozzles 15 and 16 are spaced only slightly apart in the transverse direction of the belt 14 (see FIG.

30 3), og for at muliggøre, at de alligevel kan rotere frit, er de også forskudt i længderetningen, som det ses i fig. 4.3), and to allow them to rotate freely, they are also displaced longitudinally, as seen in FIG. 4th

Man vil forstå, at når ekstruderingshastigheden nogenlunde svarer til hastigheden af transportbåndet 14, der bevæger sig i den med pilen 19 i fig. 3 viste retning, vil 35 dejstrengene 17 og 18 blive anbragt på transportbåndet tæt ved siden af hinanden.It will be appreciated that when the extrusion rate corresponds roughly to the velocity of the conveyor belt 14 traveling in it with the arrow 19 in FIG. 3, the dough strands 17 and 18 will be placed on the conveyor belt close to each other.

Oven over transportbåndet med dejstrengene er der anbragt mindst ét skæreorgan 20, som er placeret mellem to sammentryknings- eller udfladningsorganer 22. Skæreorganet 20 og sammentrykningsorganerne 22 bevæges op og ned i en sådan takt, at der af 40 strengene 17 og 18 afskæres ensartede klejneemner 21, der samtidigt af organerne 22 sammentrykkes let ved enderne. Skæreorganet 20 og sammentrykningsorganerne 22 påvirker de enkelte klejneemner således, at de to strenge 17 og 18, hvoraf de består, forenes ved enderne og derved kommer til at danne en sammenhængende enhed.Above the conveyor belt with the dough strands, at least one cutting means 20 is placed between two compression or flattening means 22. The cutting means 20 and the compression means 22 are moved up and down at such a rate that uniform sticking elements 21 are cut off by the strings 17 and 18. which at the same time is easily compressed by the ends 22 at the ends. The cutting means 20 and the compression means 22 influence the individual clay members such that the two strands 17 and 18, consisting of them, are joined at the ends and thereby form a coherent unit.

4 DK 174697 B14 DK 174697 B1

De fremstillede emner 21, der bedst er vist i fig. 6 og 7, kan føres ind i et ikke vist bad af kogende olie eller fedt for fremstilling af færdige klejner. Det er klart, at emnerne ikke nødvendigvis skal fremstilles af klejnedej, men der kan være tale om andre dejtyper, der skal bages i en ovn. De to dejstrenge 17 og 18 kan eventuelt dannes af dej af forskellig 5 type og /eller farve. Da fremgangsmåden ifølge opfindelsen muliggør fremstilling af klejner eller andre lignende småkager i en kontinuerlig ekstruderingsproces, kan de fremstilles langt mere rationelt end ved kendte metoder.The manufactured blanks 21, best shown in FIG. 6 and 7, can be introduced into a boiling oil or grease bath not shown to produce finished clays. Obviously, the items do not necessarily have to be made from sticky dough, but there may be other types of dough to be baked in an oven. The two dough strands 17 and 18 may optionally be formed of dough of different type and / or color. Since the process of the invention enables the preparation of clays or other similar cookies in a continuous extrusion process, they can be made far more rational than by known methods.

Claims (10)

1. Fremgangsmåde til fremstilling af småkageemner af kagedej, der ekstruderes til båndeller strengform, kendetegnet ved, at mindst to sådanne dejstrenge eller -bånd (17,18) hver især snos om sin længdeakse, anbringes tæt ved siden af hinanden og overskæres for dannelse af 15 passende længder (21), og at dejstrengene eller -båndene for hver sådan længde anbringes så tæt ved siden af hinanden og/eller på ét eller flere steder deformeres således, at de efter en efterfølgende bage- eller stegeproces kommer til at danne en sammenhængende småkage.A method of making cookie pieces of cookie dough extruded into ribbons or string moldings, characterized in that at least two such dough strands or ribbons (17, 18) are each twisted about its longitudinal axis, placed close to each other and cut to form 15 suitable lengths (21), and for each length of the dough strands or bands to be so closely juxtaposed and / or in one or more places deformed so that after a subsequent baking or frying process they form a continuous cookie. 2. Fremgangsmåde ifølge krav 1, kendetegnet ved, at de to dejstrenge (17,18) snos i modsatte retninger.Method according to claim 1, characterized in that the two dough strands (17, 18) are twisted in opposite directions. 3. Fremgangsmåde ifølge krav 1 eller 2, kendetegnet ved, at der som kagedej anvendes klejnedej. 25Method according to claim 1 or 2, characterized in that, as a cookie dough, sticky dough is used. 25 4. Fremgangsmåde ifølge et hvilket som helst af kravene 1-3, kendetegnet ved, at dejen ekstruderes gennem mundstykker (15,16) og fra disse føres ned på et transportbånd (14), og at mundstykkerne i retning vinkelret på transportbåndets bevægelsesretning (19) anbringes med en sådan indbyrdes afstand, at dejstrengene (17,18) på transportbåndet 30 kommer til at ligge tæt op til hinanden.Method according to any one of claims 1-3, characterized in that the dough is extruded through nozzles (15, 16) and passed down from them onto a conveyor belt (14) and the nozzles in a direction perpendicular to the direction of movement of the conveyor belt (19 ) are spaced apart such that the dough strands (17, 18) of the conveyor belt 30 will be close to one another. 5. Fremgangsmåde ifølge et hvilket som helst af kravene 1-4, kendetegnet ved, at dejstrengene (17,18) snos ved, at dejen ekstruderes gennem mundstykker (15,16), der bringes til at rotere om deres længdeakser. 35Method according to any one of claims 1-4, characterized in that the dough strands (17, 18) are twisted by extruding the dough through nozzles (15, 16) which are caused to rotate about their longitudinal axes. 35 6. Fremgangsmåde ifølge et hvilket som helst af kravene 1-5, kendetegnet ved, at de ved siden af hinanden beliggende snoede dejstrenge (17,18) overskæres med ensartede indbyrdes afstande, og at endedelene af hver dejstrenglaengde udsættes for en mindre sammentrykning. 40Method according to any of claims 1-5, characterized in that the adjacent twisted dough strands (17, 18) are cut at uniform spaced intervals and that the end portions of each dough string length are subjected to a smaller compression. 40 7. Apparat til fremstilling af småkageemner af kagedej og med en dejekstruder til ekstrudering af kagedejen til bånd- eller strengform, kendetegnet ved, at dejekstruderen har mindst to ekstrudermundstykker (15,16), og at apparatet har organer tif at sno hver af de dejstrenge (17,18), der kommer ud af DK 174697 B1 5 ekstrudermundstykkerne, om dens længdeakse, organer til at anbringe de snoede dejstrenge tæt ved siden af hinanden, og mindst ét skæreorgan (20) til overskæring af dejstrengene for dannelse af ønskede længder (21).7. Apparatus for making cookie pieces of cookie dough and with a dough extruder for extruding the dough into ribbon or string form, characterized in that the dough extruder has at least two extruder nozzles (15,16) and the apparatus has means for twisting each of the dough strands. (17, 18) coming out of the extruder nozzles, about its longitudinal axis, means for placing the twisted dough strands close to one another, and at least one cutting means (20) for cutting the dough strands to form desired lengths ( 21). 8. Apparat ifølge krav 7, kendetegnet ved, at det yderligere omfatter et transportbånd (14), oven over hvis øverste løb ekstrudermundstykkerne (15,16) er anbragt, og at mundstykkerne i retning vinkelret på transportbåndets bevægelsesretning (19) er anbragt med en sådan indbyrdes afstand, at de af ekstrudermundstykkerne dannede dejstrenge på transportbåndet kommer til at ligge tæt op til hinanden. 10Apparatus according to claim 7, characterized in that it further comprises a conveyor belt (14) above which the upper barrel extruder nozzles (15, 16) are disposed and the nozzles are arranged in a direction perpendicular to the direction of movement of the conveyor belt (19). such spacing that the dough strands formed by the extruder nozzles on the conveyor belt will be close to one another. 10 9. Apparat ifølge krav 7 eller 8, kendetegnet ved, at organerne til snoning af dejstrengene (17,18) omfatter drivorganer, der er indrettet til at bringe ekstrudermundstykkerne (15,16) til at rotere om deres længdeakser.Apparatus according to claim 7 or 8, characterized in that the means for twisting the dough strands (17, 18) comprise drive means adapted to cause the extruder nozzles (15, 16) to rotate about their longitudinal axes. 10. Apparat ifølge et hvilket som helst af kravene 7-9, kendetegnet ved deformationsorganer (22) indrettet til at foretage en let sammentrykning af endedelene af hver dejstrenglængde (21). 20Apparatus according to any of claims 7-9, characterized by deformation means (22) arranged to slightly compress the end portions of each dough string length (21). 20
DK200200810A 2002-05-27 2002-05-27 Procedure and apparatus for the production of biscuit ingredients from cake dough DK174697B1 (en)

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