DK145761B - LIGHT, ABSORBING, SIMILAR HIGH-EXPLANATED CELLULOS MASSES AND PROCEDURES FOR ITS MANUFACTURING AND USE THEREOF - Google Patents

LIGHT, ABSORBING, SIMILAR HIGH-EXPLANATED CELLULOS MASSES AND PROCEDURES FOR ITS MANUFACTURING AND USE THEREOF Download PDF

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DK145761B
DK145761B DK510676AA DK510676A DK145761B DK 145761 B DK145761 B DK 145761B DK 510676A A DK510676A A DK 510676AA DK 510676 A DK510676 A DK 510676A DK 145761 B DK145761 B DK 145761B
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fiber
mass
content
weight
pulp
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DK510676A (en
DK145761C (en
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J A I Lindahl
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Mo Och Domsjoe Ab
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C3/00Pulping cellulose-containing materials
    • D21C3/04Pulping cellulose-containing materials with acids, acid salts or acid anhydrides
    • D21C3/06Pulping cellulose-containing materials with acids, acid salts or acid anhydrides sulfur dioxide; sulfurous acid; bisulfites sulfites
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A61L15/22Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing macromolecular materials
    • A61L15/28Polysaccharides or their derivatives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N1/00Pretreatment of moulding material

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  • Health & Medical Sciences (AREA)
  • Hematology (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Paper (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Description

(19) DANMARK Kg(19) DENMARK Kg

Ip (12) FREMUEGGELSESSKRIFT (11) 1((-5761 BIp (12) PROGRESSION SCRIPTURE (11) 1 ((- 5761 B

DIREKTORATET FOR PATENT- OG VAREMÆRKEVÆSENETDIRECTORATE OF THE PATENT AND TRADEMARKET SYSTEM

(21) Ansøgning nr. 5106/76 (51) Int.CI.3 D 21 C 3/06 (22) Indleveringsdag 12. nov. I976 (24) Løbedag 12. nov. 1976 (41) Aim. tilgængelig 14. maj 1977 (44) Fremlagt 21 . feb. 1985 (86) International ansøgning nr.(21) Application No. 5106/76 (51) Int.CI.3 D 21 C 3/06 (22) Filing Date 12 Nov. I976 (24) Race day Nov 12 1976 (41) Aim. accessed May 14, 1977 (44) Presented 21. February 1985 (86) International application no.

(86) International indleveringsdag (85) Videreførelsesdag -(62) Stamansøgning nr. -(86) International filing day (85) Continuation day - (62) Master application no. -

(30) Prioritet 15. nov. 1975* 7512777* SE(30) Priority 15 Nov. 1975 * 7512777 * SE

(71) Ansøger MO OCH DQMSJOE AE, ε-891 01 Oernskoeldsvik 1, SE.(71) Applicant MO AND DQMSJOE AE, ε-891 01 Oernskoeldsvik 1, SE.

(72) Opfinder Jonas Arne Ingvar Lindahl, SE.(72) Inventor Jonas Arne Ingvar Lindahl, SE.

(74) Fuldmægtig Kontor for Industriel Eneret v. Svend Schønning.(74) Clerk of the Office of Industrial Excellence v. Svend Schønning.

(54) Lys, absorberende, ligninrig høj= udbytte-cellulosemasse og frem= gangsmåde til dens fremstilling samt anvendelse deraf.(54) Light, absorbent, lignin-rich high = yield cellulose pulp and method of preparation and use thereof.

Den foreliggende opfindelse angår en lys, absorberende, ligninrig højudbytte-cellulosemasse med lavt harpiksindhold, lav rumvægt og gode absorptionsegenskaber for væske samt forbedret stabilitet mod lagdeling. Opfindelsen angår også en fremgangsmåde til fremstilling i højt udbytte af en sådan masse ud fra ligno-celluloseholdigt materiale såsom ved, bagasse eller halm. Opfin-q delsen angår endelig anvendelse af massen i blanding med kemisk — masse. Massen egner sig særligt til fremstilling af sådanne ab- sorberende produkter som blødt papir af forskellige arter, cellu-D losevat, bleer, damebind og tamponer.The present invention relates to a light, absorbent, lignin-rich high-yield cellulose pulp, low resin content, low bulk weight and good absorbent properties for liquid, and improved stability against layering. The invention also relates to a process for producing in high yield such a mass from lignocellulosic material such as wood, bagasse or straw. The invention relates finally to the use of the pulp in admixture with the chemical pulp. The pulp is particularly suitable for the production of such absorbent products as soft paper of various species, cellu-D loose wadding, diapers, women's tapes and tampons.

^ Til fremstilling af sådanne absorptionsprodukter anven- Γ" des der for tiden kun kemiske masser såsom sulfit- og sulfatmas- q se. Ved tilvirkning af disse masser udvindes imidlertid knap halvde len af veddets fibre, hvilket er en betydelig ulempe i betragtning af 2 145761 den stigende mangel på træfibre. Hvis træråvaren skal udnyttes mere effektivt må dels masseudbyttet forhøjes og dels fibrene genvindes. Genvinding af hygiejnepapir har imidlertid vist sig vanskeligt at realisere på økonomisk måde. Til mere fuldstændig udnyttelse af den begrænsede fiberråvare er der således kun tilbage den mulighed at forhøje fiberudbyttet. Ved fremstilling af den såkaldte højud-byttemasse slibes træstænger mod en roterende sten, eller træet desintegreres først til mindre stykkker, der derefter fødes ind i en skiveraffinør med en eller to roterende skiver der er forsynet med riller vendt mod hinanden, hvorved træfibrene frilægges under de små træstykkers (der kunne kaldes træsnitter) passage mellem skiverne. Ved en særlig udvikling af træsnitteraffinørprocessen forvarmes snitterne med damp inden det føres til skiveraffinøren, hvorved forvarmningen blødgør ligninet i vedet på en sådan måde at fiberfrilæggelsen lettes. Denne såkaldte termomekaniske masse får en højere andel af lange fibre end der opnås ved traasni i-t-praffi nør— eller stenslibning. De nævnte processer har imidlertid den ulempe at de har et højt energiforbrug. Det er også kendt før defibreringen kun partielt at delignificere det lignocelluloseholdige materiale med svovlholdige forbindelser ved høj temperatur (over 160°C) og på denne måde opnå højt masseudbytte. Ved regulering af oplukningsbetingelserne kan der herved opnås masseudbytter som varierer mellem 60 og 93% (såkaldt kemimekanisk masse). Den kemimekaniske masseproces medfører væsentligt lavere energiforbrug end det der går med til fremstilling af mekaniske masser af den ovenfor angivne type, men den har den ulempe at den fordrer betydeligt mængder svovlholdige kemikalier, hvilke nødvendiggør et kostbart kemikaliegenvindingsanlæg. En anden ulempe ved denne metode er udløsning af store mængder organisk stof, der må varetages og behandles for at undgå miljøødelæggelse. Også ved fremstilling af ublegede og ^legede mekaniske masser fås der et affald som må renses inden det kan slippes ud.^ For the manufacture of such absorption products, only chemical masses such as sulphite and sulphate masses are presently used. However, in the manufacture of these masses, almost half of the fiber of the wood is recovered, which is a considerable disadvantage in view of 2 145761 If the wood raw material is to be utilized more efficiently, both the mass yield must be increased and the fibers recycled, however, the recovery of hygiene paper has proved difficult to achieve economically, so that more complete utilization of the limited fiber raw material remains the only possibility. In making the so-called high-yield mass, wooden rods are abraded against a rotating rock, or the wood is first disintegrated into smaller pieces which are then fed into a disc refiner with one or two rotating discs facing grooves facing each other, thereby the wood fibers are exposed under the passage of the small pieces of wood (which could be called woodcuts) between the notarial archives. In a special development of the wood-cutter refiner process, the cuts are preheated with steam before being fed to the disc refiner, thereby preheating the lignin in the wood in such a way as to facilitate fiber deposition. This so-called thermomechanical pulp gets a higher proportion of long fibers than is achieved by the rough-or-grit or stone grinding. However, the mentioned processes have the disadvantage of having a high energy consumption. It is also known, prior to defibration, to partially delignify the lignocellulosic material with high temperature sulfur-containing compounds (above 160 ° C) and thus achieve high mass yield. By regulating the opening conditions, mass yields which vary between 60 and 93% (so-called chemical mechanical mass) can be obtained. The chemical-mechanical pulping process results in substantially lower energy consumption than that used for the production of mechanical masses of the above-mentioned type, but it has the disadvantage that it requires considerable quantities of sulfur-containing chemicals, which necessitate a costly chemical recovery plant. Another disadvantage of this method is the release of large amounts of organic matter that must be handled and treated to avoid environmental damage. Also, in the manufacture of unbleached and cured mechanical masses, a waste is obtained which must be cleaned before it can be discharged.

En fælles ulempe for samtlige foran beskrevne massefremstillingsprocesser er det også at masserne må sigtes i forskellige kostbare og pladskrævende apparater til fraskillelse af grovere partikler eller til berigelse af førsteklasses fibre. Hvor sigtning udføres ved meget lave koncentrationer af fibermaterialet opnås der i filtratet kun lave koncentrationer af kemikalier og opløst organisk stof, hvilket gør genvindingen og rensningen vanskelig at 145761 3 gennemføre og økonomisk lidet attraktiv.A common disadvantage of all the above-described mass-making processes is also that the masses must be screened in various costly and space-consuming apparatus for separating coarser particles or for enriching first-class fibers. Where screening is carried out at very low concentrations of the fibrous material, only low concentrations of chemicals and dissolved organic matter are obtained in the filtrate, which makes recovery and purification difficult to carry out and economically unattractive.

En yderligere ulempe som knytter sig til de kendte højud-byttemasser er at de lagdeler sig ved transport og lagring på en sådan måde, at rumfanget går stærkt ned.A further disadvantage associated with the known high yield masses is that they layer during transport and storage in such a way that the volume decreases greatly.

Det er den foreliggende opfindelses formål at angive en cellulosemasse af den indledningsvis angivne art, som er klart overlegen over hidtil kendte cellulosemasser til absorptionsformål og desuden har meget lavere fremstillingsomkostninger på grund af lavt vedforbrug og lavt energiforbrug.It is an object of the present invention to provide a cellulose pulp of the type initially mentioned which is clearly superior to previously known cellulose pulp for absorption purposes and furthermore has much lower manufacturing costs due to low throughput and low energy consumption.

Dette opnås ifølge opfindelsen ved et indhold på 0,1 til 1,0 vægt% svovl foreliggende i form af ligninbundne bisulfit-og sulfitioner, en mængde tilbageholdte fibre på over 25% ved maskestørrelsen 833 μ ved en fibergrupperingsanalyse, en mængde fiberknipper bestående af 2-4 enkeltfibre på mindst 10%, en mængde i diklormetan ekstraherbar harpiks på under 0,8% og en rumvægt 3 i tørdefibreret form på under 50 kg/m .This is achieved according to the invention at a content of 0.1 to 1.0% by weight of sulfur present in the form of lignin-bonded bisulfite and sulfate ions, an amount of retained fibers of more than 25% at the mesh size of 833 µ by a fiber grouping analysis, an amount of fiber clippers consisting of 2 -4 single fibers of at least 10%, an amount of dichloromethane extractable resin of less than 0.8%, and a bulk weight 3 in dry fiber form of less than 50 kg / m.

Massen ifølge opfindelsen har fortrinsvis et svovlindhold på 0,2-0,6% foreliggende i form af ligninbundne bisulfit-og sulfitioner, en mængde tilbageholdte fibre på 35-65% ved fibergrupperingsanalyse ved maskestørrelsen 833 ,u, en mængde fiberknipper bestående af 2-4 enkeltfibre på 15-30% og en rumvægt i tørdefibreret form på under 40 kg/m .The pulp according to the invention preferably has a sulfur content of 0.2-0.6% present in the form of lignin-bonded bisulfite and sulfate ions, an amount of retained fibers of 35-65% by fiber group analysis at mesh size 833, u, an amount of fiber clippings consisting of 2- 4 single fibers of 15-30% and a bulk weight in dry fibrous form less than 40 kg / m.

Det er desuden særlig fordelagtigt hvis massen ifølge opfindelsen har en pH for den tørrede masse på over 6, fortrinsvis mellem 7 og 10, hvorved sure produkter i den væske, der skal absorberes, neutraliseres med nedsat hudirritation til følge.In addition, it is particularly advantageous if the pulp of the invention has a pH of the dried pulp greater than 6, preferably between 7 and 10, whereby acidic products in the liquid to be absorbed are neutralized resulting in reduced skin irritation.

Opfindelsen angår også en fremgangsmåde af den i krav 4's indledning angivne art til fremstilling af den omhandlede højudbyttemasse, og fremgangsmåden er ejendommelig ved det i krav 4's kendetegnende del anførte.The invention also relates to a process of the kind specified in the preamble of claim 4 for the preparation of the high yield mass of the present invention, and the process is characterized by the characterizing part of claim 4.

Opfindelsen angår endvidere anvendelse af den i krav 1-3 angivne højudbytte-cellulosemasse i blanding med kemisk masse, og denne anvendelse er ejendommelig ved det i krav 12's kendetegnende del anførte.The invention further relates to the use of the high yield cellulose pulp as claimed in claims 1-3 in admixture with chemical pulp, and this use is characterized by the characterizing part of claim 12.

145761 4145761 4

Egnede oplukningskemikalier til anvendelse ved fremgangsmåden ifølge opfindelsen er bisulfitter og/eller sulfitter af natrium, kalium, ammonium, kalcium eller magnium, og heriblandt foretrækkes i særlig grad natriumbisulfit eller natriumsulfit. Indholdet af oplukningskemikalier i oplukningsvæsken må højst andrage 20 g SC>2 pr, liter. pH ved imprægneringen af cellulosematerialet skal ligge mellem 5 og 11, fortrinsvis mellem 6 og 9, og imprægneringen bør udføres på en sådan måde at der pr. kg tørt fibermateriale (tørre snitter) absorberes 0,9 til 1,5 liter opløsning. Den under oplukningen anvendte temperatur bør være lavere end normalt ved fremstilling af kemimekanisk masse for at man opnår den i henhold til opfindelsen hensigtsmæssige partielle oplukning til passende sulfoneringsgrad. Egnede temperaturer hertil er 373-443 K, fortrinsvis 383-403 K. Det er hensigtsmæssigt under imprægneringen at holde samme temperatur som under oplukningen, og særligt hensigtsmæssigt er det at dampopvarme de vandbadskyllede snitter ved imprægneringen.Suitable digestion chemicals for use in the process of the invention are bisulfites and / or sulfites of sodium, potassium, ammonium, calcium or magnesium, and among them sodium bisulfite or sodium sulfite is particularly preferred. The content of opening chemicals in the opening fluid must not exceed 20 g SC> 2 per liter. The pH of the impregnation of the cellulose material should be between 5 and 11, preferably between 6 and 9, and the impregnation should be carried out in such a way that 0.9 to 1.5 liters of solution are absorbed in kg of dry fiber material (dry cuts). The temperature used during the opening should be lower than normal in the preparation of the chemical mechanical mass in order to obtain the appropriate partial opening according to the invention to the appropriate degree of sulfonation. Suitable temperatures for this are 373-443 K, preferably 383-403 K. It is convenient during the impregnation to maintain the same temperature as during the opening, and particularly preferably to steam the water bath washed sections during the impregnation.

Den partielle oplukning ifølge opfindelsen er væsentlig for at opnå produktets fordelagtige egenskaber. Herved blødgøres det i lig-nocellulosematerialet indgående lignin og sulfoneres en del af dette, så at det kan senere kan udløses. En passende sulfoneringsgrad er 0,1-1,0%, fortrinsvis 0,2-0,6% svovl, regnet på vægten af det behandlede lignocellulosemateriale. Forskellige slags træ kræver inden for de foran angivne rammer forskellige oplukningsbetingelser til opnåelse af den ovenfor nævnte sulfoneringsgrad. Det er væsentligst at oplukningen udføres på en sådan måde at der ikke forefindes frit eller bundet svovldioxyd i oplukningsvæsken efter den partielle opluknings fuldførelse. Af den grund må opholdstid •3» __ 5 14576 1 og temperatur reguleres i overensstemmelse hermed. En passende opholdstid i imprægneringstrinet er 0,5-5 minutter og en passende opholdstid i oplukningstrinet er 0,5-30 minutter, fortrinsvis 2-10 minutter.The partial opening according to the invention is essential to obtain the advantageous properties of the product. Hereby the lignin contained in the lignocellulosic material is softened and some of it is sulfonated so that it can be released later. A suitable degree of sulfonation is 0.1-1.0%, preferably 0.2-0.6% sulfur, based on the weight of the treated lignocellulosic material. Different types of wood require different opening conditions within the foregoing framework to achieve the above-mentioned sulfonation degree. Most importantly, the opening is performed in such a way that no free or bound sulfur dioxide is present in the opening fluid after the partial opening is completed. For this reason, residence time • 3 »__ 5 14576 1 and temperature must be adjusted accordingly. A suitable residence time in the impregnation step is 0.5-5 minutes and a suitable residence time in the opening step is 0.5-30 minutes, preferably 2-10 minutes.

Efter den partielle oplukning defibreres ifølge opfindelsen den vundne masse mekanisk i et defibreringsnalæg på ufuldstændig måde og således at den defibrerede masse kommer til at indeholde mindst 10% fiberknipper. Med fiberknipper menes her tynde fiberbundter indeholdende 2-4 enkeltfibre. Derimod sigtes der ikke til hårde fiberknipper indeholdende usulfoneret ved eller fiberbundter med 5 eller flere enkeltfibre (såkaldtes speter). Fortrinsvis udføres den partielle mekaniske defibrering på en sådan måde at det defibrerede materiale kommer til at indeholde mindst 15-30% fiberknipper af den ovenfor angivne slags. Den partielle mekaniske defibrering skal altså udføres på en sådan måde at enhver form for fiberforkortelse under defibreringen undgås, hvilket man kan opnå ved behandling i højkonsistensmøller. Ved at den partielle mekaniske defibrering udføres på den ovenfor beskrevne måde i kombination med den partielle oplukning, opnås der en særlig egnethed hos det færdige produkt til anvendelse til absorptionsformål såsom lav rumvægt god vandabsorptionsevne, herunder absorptionshastighed og tilbageholdelsesevne, god bestandighed mod lagdeling under lagringsforhold, lavt harpiksindhold og god lyshed.After the partial opening, according to the invention, the mass obtained is defibrated mechanically in a defibrillation insert in an incomplete manner and so that the defibrated mass will contain at least 10% fiber bundles. By fiber bundles is meant here thin fiber bundles containing 2-4 single fibers. In contrast, hard fiber bundles containing unsulfonated at or fiber bundles with 5 or more single fibers (so-called laces) are not aimed. Preferably, the partial mechanical defibration is carried out in such a way that the defibrated material will contain at least 15-30% fiber clippings of the kind specified above. The partial mechanical defibration must therefore be carried out in such a way that any form of fiber shortening during defibration is avoided, which can be achieved by treatment in high-consistency mills. By performing the partial mechanical defibration in the manner described above in combination with the partial opening, a particular suitability of the finished product for use for absorption purposes such as low room weight good water absorption, including absorption rate and retention capacity, good storage resistance under storage conditions is achieved. low resin content and good brightness.

Ved den partielle mekaniske defibrering er der ifølge opfindelsen harpiksfjernelses- og blegningskemikalier til stede. Egnede harpiksfjernelseskemikalier er fosfater, kompleksdannere og/eller tensider, og i særlig grad foretrækkes fosfater og at harpiksfjernelsen udføres i alkalisk miljø, hvorved det som alkali i særlig grad foretrækkes at bruge alkalimetalhy-droxyder såsom natriumhydroxyd. pH-værdien af den harpiksfjernelsesvæske der er tilført defibreringsanlægget, bør være over 11 for at massesuspensionens oprindelige pH-værdi skal blive over 9 og fortrinsvis kunne holdes over 10, hvilket er hensigtsmæssigt i henhold til opfindelsen. Egnede blegningskemikalier til tilførsel til defibreringsanlægget samtidig med harpiksfjernelseskemikalierne er alkalimetalperoxyder såsom natriumperoxyd eller hydrogen-peroxyd,men også såkaldte reducerende blegemidler såsom ditionit, 6 145761 hydroxylamin, tiokarbamid eller tioglykolsyre kan komme på tale. Andre oxyderende blegemidler som fx ozon, persulfater, gasformig oxygen, pereddikesyre og borax kan også komme på tale som blegemidler ved den foreliggende fremgangsmåde. Ved defibreringen opnås der homogen indblanding af tilsatte kemikalier og en hurtigere effektiv forsæbning af fedtsyrer og harpikssyrer, hvilket letter dispergeringen af uforsæbelige dele af ekstraktivstofferne. Til disse reaktioner bidrager også den forholdsvis høje temperatur og den intensive mekaniske bearbejdning.In the partial mechanical defibration, according to the invention, resin removal and bleaching chemicals are present. Suitable resin removal chemicals are phosphates, complexing agents and / or surfactants, and phosphates are particularly preferred and resin removal is carried out in an alkaline environment, with alkali metal hydroxides such as sodium hydroxide being particularly preferred. The pH of the resin removal fluid supplied to the defibrillation plant should be above 11 in order for the initial pH of the pulp suspension to be above 9 and preferably be maintained above 10, which is convenient according to the invention. Suitable bleaching chemicals for application to the defibrillator at the same time as the resin removal chemicals are alkali metal peroxides such as sodium peroxide or hydrogen peroxide, but also so-called reducing bleaches such as ditionite, hydroxylamine, thiourea or thioglycolic acid may be available. Other oxidizing bleaching agents such as ozone, persulfates, gaseous oxygen, peracetic acid and borax may also be considered as bleaching agents in the present process. The defibration results in homogeneous mixing of added chemicals and a faster effective saponification of fatty acids and resin acids, which facilitates the dispersion of unsaponifiable parts of the extractants. To these reactions also contributes the relatively high temperature and the intensive mechanical machining.

Efter den partielle defibrering sker der i henhold til opfindelsen hensigtsmæssigt en afvanding af den opnåede massesuspension til et tørstofindhold på mindst 30%, fortrinsvis til 45-55%, ved høj temperatur, hensigtsmæssigt over 348 K. Den højé temperatur medfører den bedst mulige fraskillelse af forsæbede og dis-pergerede ekstraktive stoffer og højt tørstofindhold hos den masse som senere skal underkastes tørring. Desuden medfører afvandingen at kemikalier og opløst organisk stof, der skal opsamles, foreligger i en høj koncentration.After the partial defibration, according to the invention, it is convenient to dewater the obtained pulp suspension to a dry matter content of at least 30%, preferably to 45-55%, at high temperature, preferably above 348 K. The high temperature results in the best possible separation of saponified and dispersed extractives and high solids content of the pulp to be subsequently dried. In addition, dewatering means that chemicals and dissolved organic matter to be collected are in a high concentration.

En seerlig fordel ved anvendelse af den foreliggende fremgangsmåde er at fiberudbyttet bliver meget højt, nemlig mellem 85 og 95% og fortrinsvis mellem 90 og 94%. Desuden medfører fremgangsmåden et meget lavt energiforbrug, nemlig mellem 200 og 1100 kWh pr. ton produceret tørre cellulosefibre. Fremgangsmåden ifølge opfindelsen indebærer også den fordel at rumfanget af afgående overskudsvæske fra processen bliver lille og koncentreret med hensyn til forureninger, samt at udtagningen af væske kan finde sted på et enkelt sted. Dette gør det muligt på simpel og økonomisk måde at genvinde anvendelige kemikalier og/eller rense procesretur-vandet. Det er også væsentligt at det anvendte apparatur kun kræver lave investeringsomkostninger fordi cellulosematerialet ikke behøver at sigtes, hvilket yderligere nedsætter energiforbruget.One apparent advantage of using the present method is that the fiber yield becomes very high, namely between 85 and 95% and preferably between 90 and 94%. In addition, the process results in very low energy consumption, namely between 200 and 1100 kWh per year. tons of dry cellulose fibers produced. The process according to the invention also has the advantage that the volume of the excess excess liquid from the process becomes small and concentrated in terms of contaminants, and that the collection of liquid can take place in a single place. This makes it possible to recover useful chemicals in a simple and economical way and / or purify the process return water. It is also important that the apparatus used only requires low investment costs because the cellulose material does not need to be screened, which further reduces energy consumption.

En yderligere fordel ved den foreliggende fremgangsmåde består i at den varme, der udvikles under processen, let kan opsamles og nyttiggøres. Ved processen udvindes der således lavtryksdamp, der fx kan udnyttes ved inddampning eller til fjernvarme. Yderligere en fordel ved den foreliggende fremgangsmåde er at vandforbruget 3 bliver ekstremt lavt, nemlig ca. 3 m vand pr. ton produceret tørret cellulosemateriale. Tilsvarende tal ved fremstilling af kemisk 3 masse er ca. 250 m og ved en mekanisk eller termomekanisk masse 145761 7 ca. 20 m^.A further advantage of the present process is that the heat generated during the process can be easily collected and recovered. The process thus produces low-pressure steam, which can be utilized, for example, by evaporation or for district heating. A further advantage of the present process is that water consumption 3 becomes extremely low, namely approx. 3 m water per tons of dried cellulose material produced. Corresponding figures in the preparation of chemical 3 mass are approx. 250 m and at a mechanical or thermomechanical mass approx. 20 m ^.

Som råmateriale ved fremgangsmåden ifølge opfindelsen anvendes der lignocelluloseholdigt materiale såsom ved, bagasse og halm. Særligt hensigtsmæssigt er det at anvendetræfibre, hvori der også kan indgå en vis tilblanding af returfibre. Når der bruges frisk eller lagret træ hugges stokke først op i en findelingsmaskine, hvorefter de dannede småstykker vaskes i varmt vand. Samtidig fraskilles der ved hjælp af elektromagneter jerngenstande, der ellers kan beskadige bevægelige dele i maskinerne. Særligt følsom herfor er det i processen anvendte defibreringsapparat.As raw material in the process according to the invention, lignocellulosic material such as wood, bagasse and straw are used. Particularly suitable is the use of wood fibers, which may also include some admixture of recycled fibers. When using fresh or stored wood, sticks are first chopped up in a comminution machine, after which the formed pieces are washed in warm water. At the same time, iron objects are separated by means of electromagnets, which can otherwise damage moving parts of the machines. Particularly sensitive to this is the defibration apparatus used in the process.

Ved en særlig foretrukken udførelsesform for fremgangsmåden ifølge opfindelsen , der kan udføres i et apparat som vist på tegningen, transporteres det i en trævasker 1 godt vaskede og varme findelte træ til en opvarmningsbeholder 2, hvor det behandles med mættet damp ved atmosfæretryk. Dette trin ved processen kaldes dampopvarmning og har til formål at drive luft ud af det findelte træ og at udjævne vandindholdet. Efter dampopvarmningen føres det findelte træ ind i en skruetransportør 3 der udmunder i et imprægneringskammer 5. Man kan også føre det vaskede, findelte træ direkte ind i skruetransportøren 3, dvs. at der ved denne variant ikke sker nogen dampopvarmning. Ved det findelte træs passage gennem skruetransportøren 3 komprimeres det på en sådan måde at overskud af væske løber ud gennem et drænudtag 4 i skruetransportøren. Når det findelte træ har passeret skruetransportøren 3, får det adgang til frit at ekspandere i imprægneringskammeret 5. Imprægneringskammeret 5 er fyldt med en svag opløsning af et disulfit og/eller sulfit af Na, K, NH4, Ca eller Mg. Særligt hensigtsmæssigt er det at bruge natriumbisulfit eller natriumsulfit. For at opnå hurtig sulfonering af ligninet under behandlingen i imprægneringskammeret og i en koger så skal imprægneringsopløsningens pH-værdi ligge mellem 5 og 11 og fortrinsvis mellem 6 og 9. Det samlede indhold af kemikalier i imprægneringsopløsningen, udtrykt som svovldioxyd, andrager maksimalt 20 g SC>2 pr. liter. Ved det findelte træs frie ekspansion i opløsningen har det erfaringsmæssigt vist sig at der for hvert kg beregnet trætørstof absorberes 0,9-1,5 liter opløsning. Det absorberede opløsningsrumfang varierer med træets art. Inde i imprægneringskammeret er der to lodrette skruer 6 og 7, der transporterer det findelte træ opad til kammerets øverste ende. For at opnå en homogen imprægnering og få en 8 145761 partiel sulfonering i væskefase igang, transporteres det findelte træ herved langsomt opad i imprægneringskammeret. Samtidig holdes væskeniveauet i imprægneringskammeret så højt som muligt. Dette sker automatisk ved hjælp af følere og reguleringsventiler som ikke er vist på tegningen. Behandlingen i imprægneringskammeret foretages mest' hensigtsmæssigt ifølge opfindelsen ved en temperatur på 373-443 K. fortrinsvis 383-403 K, i en periode på 1/2 til 5 minutter. Fra kammerets øvre del falder det findelte træ ned i en lavere beliggende koger 10.In a particularly preferred embodiment of the method according to the invention, which can be carried out in an apparatus as shown in the drawing, in a wood washer 1 well washed and hot comminuted wood is transported to a heating vessel 2 where it is treated with saturated steam at atmospheric pressure. This step in the process is called steam heating and aims to drive air out of the finely divided wood and to level the water content. After the steam heating, the finely divided wood is fed into a screw conveyor 3 which opens into an impregnation chamber 5. The washed, finely divided wood can also be fed directly into the screw conveyor 3, ie. that in this variant there is no steam heating. At the passage of the finely divided wood through the screw conveyor 3, it is compressed in such a way that excess liquid flows out through a drain outlet 4 in the screw conveyor. Once the finely divided wood has passed the screw conveyor 3, it is allowed to freely expand in the impregnation chamber 5. The impregnation chamber 5 is filled with a weak solution of a disulfite and / or sulfite of Na, K, NH4, Ca or Mg. It is particularly convenient to use sodium bisulfite or sodium sulfite. In order to achieve rapid sulfonation of the lignin during the treatment in the impregnation chamber and in a boiler, the pH value of the impregnating solution must be between 5 and 11 and preferably between 6 and 9. The total content of chemicals in the impregnating solution, expressed as sulfur dioxide, amounts to a maximum of 20 g SC > 2 pr. liter. From the free expansion of the finely divided wood in the solution, it has been experienced from experience that for every kg of calculated wood solids 0.9-1.5 liters of solution are absorbed. The volume of solution absorbed varies with the nature of the tree. Inside the impregnation chamber are two vertical screws 6 and 7 which transport the finely divided wood upwards to the upper end of the chamber. In order to obtain a homogeneous impregnation and to obtain a liquid phase partial sulphonation, the finely divided wood is hereby transported slowly upwards in the impregnation chamber. At the same time, the liquid level in the impregnation chamber is kept as high as possible. This is done automatically by means of sensors and control valves which are not shown in the drawing. The treatment in the impregnation chamber is most conveniently carried out according to the invention at a temperature of 373-443 K., preferably 383-403 K, for a period of 1/2 to 5 minutes. From the upper part of the chamber, the finely divided tree falls into a lower-lying boiler 10.

Det findelte træ som forlader imprægneringskammeret 5 har et tørstofindhold på ca. 35%. I kogeren 10 sulfoneres det findelte træ partielt ved en temperatur på 373-443 K, fortrinsvis ved 383-403 K.The finely divided wood leaving the impregnation chamber 5 has a dry matter content of approx. 35%. In boiler 10, the finely divided wood is partially sulfonated at a temperature of 373-443 K, preferably at 383-403 K.

De angivne temperaturer hersker også i imprægneringskammeret 5 fordi denne del er jo i forbindelse med kogerdelen 10. Opvarmningen i kogerdelen sker ved tilledning af mættet damp gennem en tilslutning 8, dvs. at træets fortsatte sulfonering udføres i dampfase. Opholdstiden i kogerdelen er normalt 1/2-30 minutter. Særligt hensigtsmæssigt har det vist sig at bruge en opholdstid på 2-10 minutter. Ifølge opfindelsen skal opholdstiden og temperaturen reguleres på en sådan måde at der ikke kan spores noget frit eller bundet S02 i oplukningsvæsken i kogerens nedre del, hvorfra det partielt sulfonerede findelte træ transporteres ud. Dette er væsentligt for at forhindre reduktion og nedbrydning af den som blegemiddel anvendte peroxydopløsning samt for at undgå dannelse af svovlsyre, der giver udfældning af ekstraktive stoffer på fibrene i massen, hvilket påvirker lysheden og absorptionsevnen af det færdige produkt.The indicated temperatures also prevail in the impregnation chamber 5 because this part is in connection with the boiler part 10. The heating in the boiler part takes place by supplying saturated steam through a connection 8, ie. that the continued sulfonation of the wood is carried out in the vapor phase. The residence time in the boiler part is usually 1 / 2-30 minutes. It has been particularly convenient to use a residence time of 2-10 minutes. According to the invention, the residence time and temperature are to be controlled in such a way that no free or bound SO2 can be detected in the opening liquid in the lower part of the boiler from which the partially sulfonated comminuted wood is transported out. This is essential to prevent the reduction and degradation of the peroxide solution used as a bleach as well as to avoid the formation of sulfuric acid which gives rise to the extraction of extractants on the fibers of the pulp, which affects the brightness and absorbency of the finished product.

Det partielt sulfonerede findelte træ føres derefter ved hjælp af en transportskrue 12 ud af kogeren. En foretrukken udførelsesform for fremgangsmåden fører transport skruen det findelte træ til en skiveraffinør 13 eller et andet defibreringsorgan, fx en skruedefibrator til højkoncentrationsbehandling, der giver en æltende virkning og forskydningspåvirkning uden at slide fibrene i stykker. Apparater af sidstnævnte type forhandles under det i Danmark ikke indregistre rede varemærke "FROTAPULPER". Den mekaniske defibrering udføres under et tryk som er lig med eller noget lavere end det der hersker inden i kogeren. Det er desuden væsentligt ved fremgangsmåden at cellulosematerialet ved den mekaniske defi-brering kun defibreres partielt, dvs. at massen efter defibreringen 145761 9 skal indeholde fiberknipper der består af 2-4 enkeltfibre, hvilket er meget fordelagtigt for udfaldet af det færdige produkt. Den partielle mekaniske defibrering udføres på en sådan måde at den de.fi-brerede masse eftér defibreringen indeholder mindst 10% og ifølge opfindelsen fortrinsvis.15-30% sådanne fiberknipper. Desuden skal enhver forja for fiberforkortelse under defibreringen undgås, hvilket også opnås ved behandling i højkonsistensmøller af typen skiveraffinør eller et af de foran nævnte apparater der går i handelen under handelsnavnet "FROTAPULPER". Ved den partielle sulfonering undgås desuden dannelse af hårde fiberknippper, og også benævnte splinter, der altid dannes ved fremstilling af mekanisk masse i en mængde som er over 2% af den samlede mængde fibermateriale.The partially sulfonated comminuted wood is then removed from the boiler by means of a transport screw 12. A preferred embodiment of the method is conveying the screw the finely divided wood to a disc refiner 13 or other defibrating means, e.g., a high concentration treatment screw vibrator which provides a kneading effect and shear without breaking the fibers. Apparatus of the latter type are traded under the trademark "FROTAPULPER" which is not registered in Denmark. The mechanical defibration is carried out under a pressure equal to or slightly lower than that prevailing within the cooker. In addition, it is essential in the process that the cellulose material is mechanically defibrated only partially, i.e. that the pulp after defibration 145761 9 should contain fiber bundles consisting of 2-4 single fibers, which is very advantageous for the outcome of the finished product. The partial mechanical defibration is carried out in such a way that the defibrated mass after defibration contains at least 10% and according to the invention preferably 15-30% such fiber bundles. In addition, any fiber shortening during defibration must be avoided, which is also achieved by treatment in high-consistency type disc refiner mills or one of the aforementioned appliances traded under the trade name "FROTAPULPER". Partial sulfonation also avoids the formation of hard fiber bundles, and also named splices, which are always formed by the production of mechanical pulp in an amount greater than 2% of the total amount of fiber material.

Kemikalier til fjernelse af harpiks og blegningskemikalier, der ifølge opfindelsen fortrinsvis er som anført i krav 7, tilføres før defibrøren 13 via en tilslutning 11 til tilførselsskruen 12. Tilsætningen af harpiksfjernelsesmidler, fx Na^PO^, kan variere mellem 0,1 og 1,5% af massens vægt. Fortrinsvis anvendes 0,2-0,4%. Mængden af tensider skal maksimeres til 0,2%, mens mængden af kompleksdannere såsom NTA, EDTA og DTPA bør ligge på højst 0,3% af massens vægt. Ved tilsætning af hydrogenperoxyd tilsættes der mindst 4% af massens vægt og fortrinsvis 1,0-2,0%. Indholdet af natriumhydroxyd skal andrage mindst 65% af peroxyd-tilsætningen og skal være højst 200% af peroxydtilsætningen. For at stabilisere peroxydet kan der desuden tilsættes 0,5-4,0% natriumsilikat og/eller 0,05-0,5% magniumsulfat. Ved genvinding af kemikalier fra det vand der afgår fra processen, må tilsætningen af natriumsilikat ikke overstige 0,5%. Det defibrerede cellulosemateriale blæses derefter via ledningen 14 til en cyklon 15 til fraskillelse af lavtryksdampe 17 fra cellulosefibrene. Cyklonen er forsynet med ventiler 16 til regulering af dampudtaget og til regulering af dampens tryk. Desuden er cyklonen direkte monteret sammen med en presse 18, hvori den fra cyklonen afgående masse opsamles og afvandes. Fra cyklonen udtages der damp 17 hvis tryk ligger noget under trykket i skiveraffinørens malehus. Den afgående damp kan anvendes til forskellige formål, fx til opvarmning af lokaler eller inddampning af kemikalieholdige væsker. I pressen 18 14576! ίο afvandes det defibrerede cellulosemateriale til tørstofhold på . mindst 30%, fortrinsvis 45-55%, ved høj temperatur. Væsken fra pressen indeholder kemikalier og udløst organisk stof som hensigtsmæssigt opsamles via afløbet 19 ved inddampning, fraskillelse af ekstraktive stoffer og brænding eller på anden måde opsamling af kemikalieindholdet. Da defibreringen udføres ved en massekoncentration mellem 20% og 40%, fås der kun lille rumfang overskudsvæske. Massekoncentrationen går ned under behandlingen i raffinøren fordi der må tilføres tætningsvand.Resin removal and bleaching chemicals, preferably according to the invention, as set forth in claim 7, are applied before defibrillator 13 via a connection 11 to the supply screw 12. The addition of resin removal agents, e.g., Na 2 PO 2, may vary between 0.1 and 1. 5% by mass. Preferably, 0.2-0.4% is used. The amount of surfactants should be maximized to 0.2%, while the amount of complexing agents such as NTA, EDTA and DTPA should be at most 0.3% of the mass of the mass. When hydrogen peroxide is added, at least 4% of the weight of the mass is added and preferably 1.0-2.0%. The sodium hydroxide content must be at least 65% of the peroxide addition and not more than 200% of the peroxide addition. In addition, to stabilize the peroxide, 0.5-4.0% sodium silicate and / or 0.05-0.5% magnesium sulfate can be added. When recovering chemicals from the process water, the addition of sodium silicate must not exceed 0.5%. The defibrated cellulose material is then blown through line 14 to a cyclone 15 to separate low pressure vapor 17 from the cellulose fibers. The cyclone is provided with valves 16 for regulating the steam outlet and for regulating the pressure of the steam. In addition, the cyclone is directly mounted together with a press 18 in which the mass exiting from the cyclone is collected and dewatered. From the cyclone, steam 17 is withdrawn, the pressure of which is somewhat below the pressure in the disc refiner's paint house. The exhaust steam can be used for various purposes, for example for heating rooms or evaporation of chemical-containing liquids. In the press 18 14576! The defibrated dry cell holding cellulose material is dewatered. at least 30%, preferably 45-55%, at high temperature. The liquid from the press contains chemicals and released organic matter which is conveniently collected via the effluent 19 by evaporation, separation of extractive substances and burning or otherwise collection of the chemical content. Since the defibration is carried out at a mass concentration between 20% and 40%, only a small volume of excess liquid is obtained. The mass concentration decreases during treatment in the refiner because sealing water must be supplied.

Efter passagen gennem cyklonen og pressen kan massegodset bringes til at passere yderligere en cyklon eller en presse til fraskillelse af damp eller for at forhøje massens tørstofindhold, ifølge opfindelsen hensigtsmæssigt som angivet i krav 8.After passing through the cyclone and the press, the bulk material can be made to pass an additional cyclone or press for separating steam or to increase the dry matter content of the pulp according to the invention suitably as claimed in claim 8.

Ifølge opfindelsen føres cellulosematerialet efter afvandingen uden yderligere mellemliggende behandling direkte til tørreanlæg hvor den afvandede masse ifølge opfindelsen kan tørres til et tørstofindhold på mindst 86%, fortrinsvis 88-92%. Tørringsanlægget kan udgøres af en tørremaskine forsynet med metaltrådssigte og valser eller af en floktørrer. I førstnævnte tilfælde må cellulosematerialet imidlertid først fortyndes til passende koncentration med recirkulerende væske.According to the invention, the cellulose material, after dewatering, is fed directly to the drying plant without further intermediate treatment, where the dewatered pulp according to the invention can be dried to a dry matter content of at least 86%, preferably 88-92%. The drying system may consist of a dryer with metal wire screen and rollers or a flock dryer. However, in the former case, the cellulose material must first be diluted to appropriate concentration with recirculating liquid.

Ifølge opfindelsen udføres den partielle mekaniske defi-brering hensigtsmæssigt ved en begyndelses-pH på over 9, fortrinsvis over 10.According to the invention, the partial mechanical defibration is conveniently carried out at an initial pH of above 9, preferably above 10.

Det partielt sulfonerede materiale kan imidlertid også føres direkte fra kogeren til en trykcyklon og derefter defi-breres under tilsætning af blegningskemikalier og kemikalier til fjernelse af harpiks og afpresses. Desuden kan der bruges væskefasekogning i stedet for dampfasekogning.However, the partially sulfonated material may also be fed directly from the digester to a pressure cyclone and then defined by the addition of bleaching and resin removal chemicals and extruders. In addition, liquid phase boiling can be used instead of steam phase boiling.

. Forholdet mellem andelen af langfibret materiale i den ved fremgangsmåden ifølge opfindelsen fremstillede masse og i den ter-momekaniske masse fremstillet på normal måde med en freeness på 240 ml i henhold til Canadian Standard Freeness fremgår af nedenstående fibergrupperingsanalyse i et Bauer Mc Nett-apparat.. The ratio of the proportion of long-fiber material in the mass produced by the process according to the invention to the thermomechanical mass produced in a normal manner with a 240 ml freeness according to Canadian Standard Freeness is shown in the fiber grouping analysis below in a Bauer Mc Nett apparatus.

145761 11145761 11

Maskestørrelse Masse ifølge opfindelsen Termomekanisk masseMesh size Mass according to the invention Thermomechanical mass

Tilbageholdt Sluppet i- Tilbageholdt Sluppet _______%_gennem %_%_igennem % 833 u 40 60 10 90 104 μ 43 12 60 30Detained Released i- Detained Released _______% _ through% _% _ through% 833 u 40 60 10 90 104 µ 43 12 60 30

Den ved fremgangsmåden ifølge opfindelsen fremstillede masse indeholder således ca. 4 gange så meget langfibret materiale som den termomekaniske masse og nærmer sig derved fibersammensætningen af kemisk masse. Overraskende er det, som det skal vises i det følgende, at absorptionshastigheden og evnen til at beholde absorberet vand hos den ved fremgangsmåden ifølge opfindelsen fremstillede masse er udmærkede trods en forholdsvis høj freeness ca.Thus, the mass produced by the process according to the invention contains approx. 4 times as much long-fiber material as the thermomechanical mass, approaching the fiber composition of chemical mass. Surprisingly, as will be shown below, the rate of absorption and ability to retain absorbed water of the mass produced by the process of the invention is excellent despite a relatively high freeness of approx.

450 ml, i henhold til Canadian Standard Freeness. Langfibretheden hos den ved fremgangsmåden ifølge opfindelsen fremstillede masse medfører desuden en betydelig bedre lagringsstabilitet hos absorptionsprodukter fremstillet deraf end hos absorptionsprodukter fremstillet af termomekanisk masse. Sidstnævnte indeholder en så høj andel korte fibre, at den ved anvendelse i absorptionsprodukter laagger sig i lag under lagringstiden og derved gør produktet uanvendeligt til sit formål.450 ml, according to Canadian Standard Freeness. Furthermore, the long fiber of the mass produced by the process according to the invention results in a significantly better storage stability of absorption products made therefrom than of absorption products made of thermomechanical mass. The latter contains such a high proportion of short fibers that, when used in absorbent products, it settles into layers during the storage time, thereby rendering the product unusable for its purpose.

Som det fremgår af de nedenfor forklarede prøver egner den ved fremgangsmåden ifølge opfindelsen fremstillede masse sig overordentlig godt som absorptionsmateriale i produkter af typen bleer, damebind, tamponer og forbindingsmateriale. På grund af det lave harpiksindhold kan massen også udmærket bearbejdes videre til at bruges som papirmasse. Ved prøverne er der som referencemasser anvendt helbleget sulfitmasse, peroxydbleget stenslibemasse og peroxydbleget termomekanisk masse. Referencemasserne tørredes til et tørstofindhold på 94% og konditioneredes derefter på en sådan måde at fugtighedsindholdet efter 2 døgns forløb var 10%. Prøverne tørdefibreredes (såkaldt fluffning) derefter i en skiveraffinør med skivediameter 300 mm. De fluffede masser afprøvedes derefter med hensyn til vandabsorption og rumfang. Ved analysen anvendtes følgende metode. Prøvepuder med en diameter på 500 mm og en vægt på 2,00 g af fluffet masse formaledes i et særskilt apparat. Ved at belaste prøven med 100 g og derefter måle dens tykkelse fik 145761 12 man et mål på rumvægt. Prøvens tykkelse fikseredes til 15 mm og man lod den derefter absorbere vand med en temperatur på 293°K nedefra, hvorved absorptionstiden måltes. Absorptions-kapaciteten bestemtes derefter ved en belastning på 1000 g.As can be seen from the samples explained below, the pulp produced by the process according to the invention is extremely suitable as an absorbent material in diaper, ladybird, tampon and dressing material products. Due to the low resin content, the pulp can also be further processed to be used as a pulp. In the tests, as reference masses, whole bleached sulfite mass, peroxide bleached stone abrasive mass and peroxide bleached thermomechanical mass were used. The reference masses were dried to a dry matter content of 94% and then conditioned in such a way that the moisture content after 10 days was 10%. The samples were then dried (so-called fluffing) in a disc refiner with disc diameter 300 mm. The fluffy masses were then tested for water absorption and volume. In the analysis, the following method was used. Test pads with a diameter of 500 mm and a weight of 2.00 g of fluffy mass were ground in a separate apparatus. By loading the sample with 100 g and then measuring its thickness, a measure of room weight was obtained. The thickness of the sample was fixed to 15 mm and then allowed to absorb water at a temperature of 293 ° K from below, measuring the absorption time. The absorption capacity was then determined at a load of 1000 g.

Resultaterne af afprøvninger af referencemasserne fremgår af tabel 1.The results of tests on the reference masses are shown in Table 1.

Tabel 1Table 1

Afprøvning af referencemasser.Reference mass testing.

Udbytte Ekstraktird- Lyshed Rumfang Absorp- Absorp-% hold, di- % SCAN , 3 tions- tion, klormetan, hast., g H^O/g _%_sek. masseYield Extraction Lightness Volume Absorption Absorption% hold, di-% SCAN, 3 tion, chloromethane, hast., G H ^ O / g _% _ sec. lot

Sulfitmasse 52 0,40 92 36 26 10,9Sulfite mass 52 0.40 92 36 26 10.9

Slibemasse 96 1,05 72 67 19 10,7Abrasive mass 96 1.05 72 67 19 10.7

Termomekanisk masse 95 1,02 71 59 9 10,9Thermomechanical Mass 95 1.02 71 59 9 10.9

En lav rumvægt og kort absorptionstid er kriterier på at den fluffede masse er et godt udgangsmateriale for fx bleer. Som det fremgår af tabel 1 har sulfitmassen lav rumvægt men en for-. holdsvis lang absorptionstid. Slibemassen har for høj rumvægt og forholdsvis lav absorptionstid. Termomekanisk masse har høj rumvægt men kort absorptionstid. Evnen til at beholde absorberet vand er nogenlunde lige stor hos prøver og kan anses for at ligge på et fuldt acceptabelt niveau. Fremgangsmåden ifølge opfindelsen skal belyses ved nogle udførelseseksempler.A low room weight and a short absorption time are criteria that the fluffy mass is a good starting material for eg diapers. As can be seen in Table 1, the sulfite mass has low bulk but an advantage. relatively long absorption time. The abrasive has too high room weight and relatively low absorption time. Thermomechanical mass has high room weight but short absorption time. The ability to retain absorbed water is approximately equal in samples and can be considered to be at a fully acceptable level. The method according to the invention is illustrated by some embodiments.

145761 13145761 13

Eksempel 1Example 1

Der fremstilledes to masser, A og B, hvoraf prøve B behandledes i henhold til den foreliggende opfindelse. Granved blev i et spånhuggeapparat ophugget til træsnitter med en længde på 30-50 mm, bredde på 10-20 mm og tykkelse på 1-2 mm. Snitterne, blev vasket i varmt vand og anbragtes i et dampopvarmningskar, hvor de behandledes med mættet damp ved atmosfæretryk i 10 minutter. De dampopvarmede snitter transporteredes med en skruetransportør til et imprægneringskammer. Imprægneringskammeret var fyldt med en sulfitopløsning med en pH-værdi på 7,5. Indholdet af SC>2 var 5 g/liter og indholdet af NaOH 6,5 g/liter. Ved imprægneringen absorberede snitterne gennemsnitligt 1,1 liter sulfitopløsning pr. kg tørrede snitter, indholdet af absorberet SC>2 blev således 1,1 x 5 = 5,5 g pr. kg spåner eller 0,55%. Temperaturen i imprægneringskammeret holdtes på 398 K. Snitternes samlede opholdstid i imprægneringskammeret var ca. 2 minutter. I løbet af denne opholdstid opnåedes der svag sulfonering af vedmaterialet i væskefase. De imprægnerede spåner førtes til en koger hvor der tilførtes mættet damp på en sådan måde at der opnåedes en temperatur på 398 K. Snitternes opholdstid i kogeren var 4 minutter. Iberegnet den opholdstid der var i imprægneringskammeret var den samlede sulfoneringstid således 2+4=6 minutter. Fra bunden af kogeren førtes snitterne med en transportskrue til en skiveraffinør som stod under damptryk på 150 kPa overtryk (1,5 ato).Two masses, A and B, were prepared, of which Sample B was treated in accordance with the present invention. Granwood was cut into wood chips with a length of 30-50 mm, a width of 10-20 mm and a thickness of 1-2 mm in a chip chopper. The sections were washed in warm water and placed in a steam heating vessel, where they were treated with saturated steam at atmospheric pressure for 10 minutes. The steam heated sections were transported with a screw conveyor to an impregnation chamber. The impregnation chamber was filled with a sulfite solution having a pH of 7.5. The content of SC> 2 was 5 g / liter and the content of NaOH 6.5 g / liter. In impregnation, the sections absorbed an average of 1.1 liters of sulfite solution per day. Thus, the content of absorbed SC> 2 was 1.1 x 5 = 5.5 g per kg. kg of chips or 0.55%. The temperature in the impregnation chamber was kept at 398 K. The total residence time of the impregnation chamber was approx. 2 minutes. During this residence time, weak sulfonation of the wood material was obtained in liquid phase. The impregnated shavings were fed to a boiler where saturated steam was supplied in such a way as to obtain a temperature of 398 K. The residence time of the cutters was 4 minutes. Thus, the residence time that was in the impregnation chamber, the total sulfonation time was 2 + 4 = 6 minutes. From the bottom of the boiler, the cuts were carried with a conveying screw to a disc refiner under steam pressure of 150 kPa overpressure (1.5 ato).

I skiveraffinøren defibreredes snitterne partielt, dvs.In the disc refiner, the sections were partially defibrated, ie.

at der kunne påvises en vis andel fiberbundter bestående af 2-4 fibre efter defibreringen. Tørstofindholdet i skiveraffinørens centrum var 30%, mens massekoncentrationen ved skivernes periferi var 35%. Energianvendelsen ved defibreringen måltes til 750 kWh pr. ton produceret masse beregnet som tørmasse. Ved udgangen fra raffinørens malehus fortyndedes massen med tætningsvand til en massekoncentration på 27%. Den defibrerede masse blæstes til en cyklon der stod under tryk til fraskillelse af overskudsdamp fra massefibrene. Massefibrene opsamledes i en presse der var monteret sammen med cyklonen. I pressen skete der afvanding af massen fra 27% massekoncentration til en massekoncentration på 42% ved en temperatur på 363 K. Mængden af afpresset masse blev således, om-3 3 regnet til m pr. ton tør masse, kun 1,3 m . Indholdet af organisk 145761 14 stof i opløsningen androg 60 kg eller 46 g/liter, mens der ikke kunne måles frit eller bundet svovldioxyd. Masseudbyttet var 94%. Massen med tørstofindholdet 42% tørredes i en flagetørrer til et tørstofindhold på 94%, konditioneredes og tørdefibreredes samt afprøvedes på samme måde som referencemasserne foran. Den således behandlede masse betegnes prøve A.that a certain proportion of fiber bundles consisting of 2-4 fibers could be detected after the defibration. The solids content in the center of the disc refiner was 30%, while the mass concentration at the periphery of the discs was 35%. Energy use for defibration was measured at 750 kWh per hour. tonnes produced mass calculated as dry mass. At the exit from the refiner's paint house, the pulp was diluted with sealing water to a mass concentration of 27%. The defibrated pulp is blown to a pressurized cyclone to separate excess vapor from the pulp fibers. The pulp fibers were collected in a press mounted with the cyclone. In the press, dewatering of the pulp occurred from 27% pulp concentration to a pulp concentration of 42% at a temperature of 363 K. The amount of pulped pulp was thus, about -3 3 calculated to m per m. tons of dry mass, only 1.3 m. The content of organic matter in the solution was 60 kg or 46 g / liter, while free or bound sulfur dioxide could not be measured. The mass yield was 94%. The stock with the dry matter content of 42% was dried in a flake dryer to a dry matter content of 94%, conditioned and dried, and tested in the same way as the reference masses above. The mass thus treated is called Sample A.

I et andet forsøg i overensstemmelse med fremstillingen af prøve A tilsattes der harpiksfjernelses- og blegningskemikalier i midten af defibrørens maleskiver som anført nedenfor, og der tilsattes følgende kemikalier (hvor mængderne er udtrykt som 100%'s kemikalier i % af den tørre masse): 0,1% EDTA (ætylendiamintetraeddikesyre) 0,3% NacP 01Λ 5 3 λ 0,05% "BEROCELL-25" (befugtningsmiddel) 1 2,0% H202In another experiment in accordance with the preparation of Sample A, resin removal and bleaching chemicals were added to the center of the defibrillator grinding discs as set forth below, and the following chemicals were added (the amounts being expressed as 100% chemicals in% of the dry mass): 0.1% EDTA (ethylenediaminetetraacetic acid) 0.3% NacP 01Λ 5 3 λ 0.05% "BEROCELL-25" (wetting agent) 1 2.0% H2O2

1,8% NaOH1.8% NaOH

2,0% natriumsilikat (vandglas), 40°Bé X1 J "BEROCELL" er et i Danmark indregistreret varemærke.2.0% sodium silicate (water glass), 40 ° Bé X1 J "BEROCELL" is a trademark registered in Denmark.

Efter defibrering og afvejning i overensstemmelse med fremstilling af prøve A tørredes massen som betegnedes prøve B, som beskrevet ovenfor og afprøvedes som referenceprøven og prøven A. Resultaterne fremgår af tabel 2.After defibration and weighing in accordance with Preparation of Sample A, the pulp designated Sample B was dried as described above and tested as the reference sample and sample A. The results are shown in Table 2.

Tabel 2Table 2

Afprøvning af prøvemasserne A og B.Testing of sample masses A and B.

Udbytte Ekstraktind- Lyshed Rumfang Absorp- Absorp-% hold, di- % SCAN .,3 tions- tion, klormetan, hast., g H20/g __%_sek. masseYield Extract-lightness Volume Absorption-Absorption% hold, di-% SCAN., 3 tion, chloromethane, hast., G H2 O / g __% _ sec. lot

Prøve A 94 1,52 59 32 100 5,2Sample A 94 1.52 59 32 100 5.2

Prøve B 94 0,58 71 33 8 11,3Sample B 94 0.58 71 33 8 11.3

Som det fremgår af tabel 2 har både prøve A og prøve B fået en overraskende lav rumvægt som ligger meget lavere end rumvægten af sulfitmassen (se tabel 1). I sammenligning med de meka--niske masser har de i overensstemmelse med opfindelsen fremstillede masser halvt så lav rumvægt. Men trods det at prøven er partielt sulfoneret udviser prøve A en meget dårlig vandabsorption.As can be seen from Table 2, both Sample A and Sample B have a surprisingly low compartment weight that is much lower than the compartment weight of the sulfite mass (see Table 1). Compared to the mechanical masses, the masses produced in accordance with the invention have half the space weight. However, despite the sample being partially sulfonated, sample A exhibits very poor water absorption.

15 146761146761

Efter tilsætning af blegningskemikalier og harpiksfjernelseskemikalier i overensstemmelse med den foreliggende opfindelse er derimod opnået en overraskende god absorptionshastighed samt god evne til at bevare absorberet vand, og den i henhold til opfindelsen fremstillede masse (prøve B) er derfor ganske overlegen i forhold til referencemasserne og prøve A som absorptionsmateriale i absorptionsprodukter.On the other hand, after the addition of bleaching and resin removal chemicals in accordance with the present invention, a surprisingly good absorption rate and good ability to retain absorbed water have been obtained and the mass produced according to the invention (Sample B) is therefore quite superior to the reference masses and sample. A as absorption material in absorption products.

Ved sammenligning med de konventionelle massers vedforbrug og energiforbrug ses der markante fordele ved fremgangsmåden ifølge den foreliggende opfindelse.By comparison with the wood consumption and energy consumption of the conventional masses, significant advantages are seen in the process of the present invention.

Vedforbrug og energiforbrug til produktion af 1 ton masse beregnet som tørmasse._Wood consumption and energy consumption for the production of 1 ton of mass calculated as dry mass._

Udbytte % Ved m^ fast kWh Sulfitmasse 52 5,01 800Yield% At m ^ solid kWh Sulfite mass 52 5.01 800

Slibemasse 96 2,71 1400Abrasive Mass 96 2.71 1400

Termomekanisk masse 95 2,84 2100Thermomechanical Mass 95 2.84 2100

Prøve B 94 2,77 750Sample B 94 2.77 750

Fremgangsmåden ifølge opfindelsen giver således et minimalt energiforbrug samtidig med lavt vedforbrug.Thus, the process according to the invention provides minimal energy consumption while low wood consumption.

Hvis man desuden tager i betragtning de lavere investeringsomkostninger ved fremstilling af massen ifølge opfindelsen ved eliminering af sigteværket, står det klart at fremgangsmåden ifølge den foreliggende opfindelse indebærer fremstilling af en højt lødig masse til absorptionsprodukter til væsentligt lavere pris end det tidligere har været muligt, samtidig med at udslipningen af miljøskadende stoffer nedsættes ved at forudsætningerne forbedres for at tilvejebringe højrensning af det der slippes ud.In addition, considering the lower investment costs of producing the pulp of the invention by eliminating the screen mill, it is clear that the process of the present invention involves producing a high solder mass for absorption products at substantially lower cost than previously possible, at the same time. by reducing the release of environmentally damaging substances by improving the conditions to provide high purification of what is discharged.

Claims (4)

16 14576116 145761 1. Lys, absorberende, ligninrig højudbytte-cellulosemasse med lavt harpiksindhold, lav rumvægt og gode absorptionsegenskaber for væsker samt forbedret stabilitet mod lagdeling, kendetegnet ved et indhold på 0,1-1,0 vægt% svovl foreliggende i form af ligninbundne bisulfit- og sulfitioner, en mængde tilbageholdte fibre på over 25% ved fibergrupperingsanalyse ved maskestørrelse 833 mikron, en mængde fiberknipper bestående af 2-4 enkeltfibre på mindst 10%, .en mængde i diklormetan ekstraherbar harpiks på under 0,8% og en 3 rumvægt i tørdefibreret form på under 50 kg/m .1. Light, absorbent, lignin-rich high-yield cellulose pulp, low resin content, low bulk weight and good absorption properties for liquids, and improved layer stability, characterized by a content of 0.1-1.0% by weight of sulfur present in the form of lignin-bound bisulfite and sulphite ions, an amount of retained fiber exceeding 25% by fiber group analysis at mesh size 833 microns, an amount of fiber cutters consisting of 2-4 single fibers of at least 10%, an amount of dichloromethane extractable resin of less than 0.8%, and a 3 room weight in dry fiber. shape below 50 kg / m. 2. Højudbyttemasse ifølge krav 1,kendetegnet ved et svovlindhold på 0,2-0,6% foreliggende i form af ligninbundne bisulfit- og sulfitioner, . en mængde tilbageholdte fibre på 35-65% ved fibergrupperingsanalyse ved maskestørrelse 833 mikron, en mængde fiberknipper bestående af 2-4 enkeltfibre på 15-30% og en rumvægt i tørdefibreret form på under 40 kg/m3.High yield mass according to claim 1, characterized by a sulfur content of 0.2-0.6% present in the form of lignin-bound bisulphite and sulphite ions. an amount of retained fibers of 35-65% by fiber grouping analysis at mesh size 833 microns, a quantity of fiber cutters consisting of 2-4 single fibers of 15-30% and a bulk weight in dry fiber-fiber form of less than 40 kg / m3. 3. Højudbyttemasse ifølge krav 1-2, kendetegnet ved at pH for den tørrede masse er over 6, fortrinsvis 7-10.High yield mass according to claims 1-2, characterized in that the pH of the dried mass is above 6, preferably 7-10. 4. Fremgangsmåde til fremstilling af en lys, absorberende højudbyttemasse med lav rumvægt og gode absorptionsegenskaber som angivet i krav 1-3, ved hvilken fremgangsmåde friske eller lagrede træsnitter vaskes med .vand, presses, imprægneres med et svovlholdigt oplukningskemikalie, oplukkes partielt ved forhøjet temperatur og derefter defibreres mekanisk og bleges, kendetegnet ved a) at imprægneringsvæskens indhold af oplukningskemikalie maksimalt andrager 20 gram SO^ pr. liter og imprægneringsvæskens pH holdes på 5-11, fortrinsvis 6-9, b) at den partielle oplukning gennemføres til en sulfoneringsgrad svarende til 0,1-1,0, fortrinsvis 0,2-0,6% svovl bundet i form af lignosulfonater, regnet på det behandlede cellulosemateriales tørvægt, ved en temperatur på 373-443 K, fortrinsvis 383-403 K i en periode på 0,5-30 minutter og på en sådan måde at oplukningsvæsken ved oplukningens afslutning ikke indeholder noget frit eller bundet SC>2,4. A process for producing a light, low absorbent high yield mass and good absorption properties as claimed in claims 1-3, wherein the process is fresh or stored wood cuts washed with water, pressed, impregnated with a sulfur-containing opening chemical, partially dissolved at elevated temperature. and then defibrated mechanically and bleached, characterized by a) that the content of the impregnating fluid of the opening chemical is a maximum of 20 grams of SO and the pH of the impregnating liquid is maintained at 5-11, preferably 6-9, b) the partial immersion is carried out to a degree of sulfonation corresponding to 0.1-1.0, preferably 0.2-0.6% sulfur bound in the form of lignosulfonates. , calculated on the dry weight of the treated cellulosic material, at a temperature of 373-443 K, preferably 383-403 K for a period of 0.5-30 minutes and in such a way that the closing liquid at the end of the opening contains no free or bound SC> 2
DK510676A 1975-11-13 1976-11-12 LIGHT, ABSORBING, LIKELY-EXTENSIVE CELLULOUS MASSES AND PROCEDURES FOR ITS MANUFACTURING AND USE THEREOF DK145761C (en)

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SE466060C (en) 1990-02-13 1995-09-11 Moelnlycke Ab Absorbent chemitermomechanical mass and preparation thereof
US5607546A (en) * 1990-02-13 1997-03-04 Molnlycke Ab CTMP-process
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US5522967A (en) * 1994-05-27 1996-06-04 Kimberly-Clark Corporation Sulfonated cellulose and method of preparation
US5703225A (en) * 1995-12-13 1997-12-30 Kimberly-Clark Worldwide, Inc. Sulfonated cellulose having improved absorbent properties
US6409883B1 (en) 1999-04-16 2002-06-25 Kimberly-Clark Worldwide, Inc. Methods of making fiber bundles and fibrous structures
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