DE4444532A1

DE4444532A1 - Waste recycling methodology specifying widely ranging material types and processing equipment

Info

Publication number: DE4444532A1
Application number: DE19944444532
Authority: DE
Inventors: Hubertus Schmid
Original assignee: Individual
Current assignee: Individual
Priority date: 1994-10-11
Filing date: 1994-10-11
Publication date: 1999-02-11

Abstract

The methodology, entitled COMBI-Highcycling, uses raw materials, including widely-ranging wastes, viz: mixed plastics, domestic and trade wastes, polyurethane foam, integral foam parts, duroplastics, wastes from scrap vehicles and equipment, cable waste with proportions of PVC and cross-linked PE, rubber, multilayer composite sheet, unplasticised PVC waste from building, plastics fibre, textile wastes, multicomponent plastics mixtures, wood and wooden materials.

Description

Kunststoffabfall, Resthölzer, Holzabfall aus der Waldwirtschaft sowie der Holzindustrie und allfällige Halbhölzer, möglichst in Doppelnutzung, entwickeln sich, vorzugsweise aus Abfall zur be deutenden Produktions-Stoffbasis der Zukunft, die sie derzeit, mangels geeigneter vollstofflicher Verwertungs-Technologien, welt weit noch nicht darstellen. Da es diese TEREC-COMBI-Highcycling- Technologien noch nicht einsatzfähig gibt. Die Abfälle enden in derzeitigen Verwertungs-Verfahren, meist in den CO2-schaffenden Pyrolysen oder kosten- und energie-aufwendigen Hydrierungen ohne die möglichen Ergänzungs-Kombinationen der Eigenschafts- Optimierung oben genannter Abfallgruppen vorzugsweise in Gemengen zu ermöglichen. Dies wird unsere Umwelt weiter zunehmend durch hemmungslosen Holz-Erstressourcen-Verbrauch weiter schädigen.Plastic waste, residual wood, wood waste from forestry as well as the timber industry and any semi-timber, if possible in Double use, develop, preferably from waste to be interpretive production fabric base of the future that they currently, in the absence of suitable full-scale recycling technologies, world far from represent. Since this TEREC-COMBI highcycling Technologies are not yet operational. The waste ends in current recovery processes, mostly in the CO2-generating Pyrolysis or costly and energy-consuming hydrogenations without the possible additional combinations of the property Optimization of the above waste groups, preferably in batches to enable. This will continue to increase through our environment further damage to unrestrained wood primary resource consumption.

Daher sollten die Verantwortlichen, denen die Problematik der Scha densdynamik der Welt-Ökologie hinreichend bekannt ist, wie uns die Wissenschaften bestätigen und die wir durch Naturkatastrophen selbst schon spüren, engagierter handeln, um unseren Nachkommen ein sinnvolles überleben zu ermöglichen!Therefore, those responsible for whom the problem of Scha The dynamics of world ecology are well known, as we are the sciences affirm and we through natural disasters feel yourself, act more committed to our descendants to enable meaningful survival!

In großem Umfang fallen gemischte Kunststoffabfälle aus Haushal ten und solche des Handels, PUR-Hart- und Integralschaumteile, Duroplast-Abfälle aus Schrott-Fahrzeugen und -Geräten, Kabelab fälle mit Anteilen von PVC-w und PE-vernetzt, Kautschuk, Mehr schicht-Verbundfolien, PVC-Hartabfälle aus Bauanwendungen sowie Kunstfaser- und textile Abfälle, vorzugsweise für die Müllvorkom men und zur Deponierung, in fast allen Industriezweigen und Län dern in großen Mengen, zur Wiederverwertung in 2 Hauptgruppen als Duro-, Hart- und Thermo-Plaste gemischt an.Mixed plastic waste is thrown out of the household on a large scale and those of the trade, PUR hard and integral foam parts, Thermoset waste from scrap vehicles and devices, cable waste cases with parts of PVC-w and PE-crosslinked, rubber, more layered composite films, PVC hard waste from construction applications as well Synthetic fiber and textile waste, preferably for waste disposal and landfill, in almost all industries and countries in large quantities, for recycling in 2 main groups as Duro, hard and thermo-plastics mixed.

Sie sollen mit Dünn- sowie Abfallhölzern und Halbholz kombiniert in der neuen TEREC-COMBI-Highcycling-Technologie so flachiert zerspant, zu Gemengen verarbeitet, bzw. geschichtet werden, daß daraus vorzugsweise flachmaximiert feste Platten, Formteile und beliebig dichte Dämmstoffe als hochwertige Bauprodukte entstehen.They should be combined with thin and waste wood and half timber so flattened in the new TEREC-COMBI highcycling technology machined, processed into batches, or layered that preferably flat-maximized solid plates, molded parts and insulation materials of any density are created as high-quality building products.

Besser als die Entsorgungs-Verbrennung oder -Destilation ist die vollstoffliche Wiederverwertung der genannten Zweitrohstoffe im TEREC-COMBI-Highcycling, statt der vermeidbar teuren Aufheiz- und CO2-Belastung. Durch dieses Verfahren, werden Vorteile von Kunst stoff vorzugsweise mit holz- und faserigen Rohstoffen noch ver bessert, die Anwendungs-Vielfalt in Nutzung des Klebe-Effektes der Kunststoffe mit der Zellulose im Holzabfall und unter Einbeziehung von Halbholzern als optimierte Werkstoffe beträchtlich erweitert. Sie ermöglichen als neue Zweit-Rohstoffbasis einen erheblichen Erst-Ressourcen-Schutz.It is better than waste incineration or distillation full recycling of the second raw materials mentioned in the TEREC-COMBI highcycling, instead of the avoidable expensive heating and CO2 pollution. Through this process, benefits of art ver preferably with wood and fibrous raw materials improves the variety of applications in using the adhesive effect of the Plastics with cellulose in wood waste and with inclusion considerably expanded by semi-timbers as optimized materials. As a new secondary raw material base, they make a considerable contribution possible First resource protection.

Dabei werden auch die Bindemittel-Probleme der schädigenden Sub stanzen eliminiert, da vorzugsweise auf die Selbstbindewirkung von Kunststoff-Kombinationen und oder Zellulosevorkommen in den holzi gen Materialstrukturen entsprechend technologisch eingewirkt wird.This also eliminates the binder problems of the damaging sub punching eliminated, since preferably on the self-binding effect of Plastic combinations and or cellulose deposits in the holzi the material structures are technologically influenced accordingly.

Die Mischungs-Variierbarkeit aller vorgesehenen Komponenten bzw. Fraktionen zueinander, wird in Anforderungen an das Produkt, ent sprechend rezeptiert und beliebig von 1% bis 99% gestaltbar sein. So wird beispielsweise die TEREC-CR-Spanplatte, mit durch Kunst stoff verstärkten Deckschichten, wie auch die TEREC-CR-Kunststoff- COMBI-Platte mit Span- und oder Faser-Verstärkern mit flachierter Festigkeits-Optimierung zur Herstellung gelangen. The mixture variability of all intended components or Fractions to each other, is specified in product requirements be formulated appropriately and can be designed in any way from 1% to 99%. For example, the TEREC-CR chipboard is made with art reinforced cover layers, as well as the TEREC-CR plastic COMBI board with chip and or fiber amplifiers with flattened Strength optimization to manufacture.

Die Umwelt- und Gesundheits-Schutzwirkungen sind dabei bedeutendThe environmental and health protection effects are significant

Dies gilt besonders im Hinblick auf die, bei der Kunststoff-Ur sprungsherstellung anfallenden FCKW's, die Eindämmung des welt weiten Waldflächen-Verbrauches, die damit dringend erforderliche Abbremsung der Eigendynamik der Welt-Klimazerstörung und die Aus schaltung von Giftsubstanzen, vorzugsweise in den Bindemitteln der normalen Spanplatte. Außerdem verhilft dieses immer wiederkehrende TEREC-Highcycling zunehmend zur Erdöl-Ressourcen- und Waldholz- Einsparung und schützt damit die Ökologie.This is especially true with regard to that, with the plastic original CFCs, the containment of the world wide forest area consumption, the urgently needed Decelerating the momentum of global climate destruction and the end switching of toxic substances, preferably in the binders of normal chipboard. In addition, this helps recurring TEREC highcycling increasingly for oil resources and forest wood Savings and thus protects the ecology.

Vorzugsweise PU-Abfälle werden heute über chemische Verfahren, z. B. durch Hydrolysen, auf ihre ursprünglichen Ausgangsstoffe Polyethen und Amine bzw. Isocyanate und andere Einzelsubstanzen zurückgeführt.PU waste today is preferably processed using chemical processes, e.g. B. by hydrolysis, to their original starting materials Polyethene and amines or isocyanates and other individual substances returned.

Andere Verfahren werden in Demonstrationsanlagen für die Pyrolyse von Kunststoffabfällen in Wirbelschichtungen angewendet. Hierbei werden die Kunststoffabfälle in ihre chemischen Bauteile zerlegt.Other processes are used in demonstration plants for pyrolysis of plastic waste applied in fluidized beds. Here the plastic waste is broken down into its chemical components.

Die dabei in geschlossenem Reaktor, verlustreich mit indirekter Beheizung auf ca. 600-1000 Grad C erwärmten Kunststoffe werden zersetzt. Die daraus entstehenden teuren Produkte in Form von Gasen und ölen stehen in verzichtbarer unwirtschaftlicher Wieder verwertung. Andere unvorteilhafte Verfahren beabsichtigen sogar die systematische Verbrennung der Kunststoffe als Heizmaterial. Alle diese o. gen. Verfahren, belasten in unzumutbarem Maße die Um welt. Entgegengesetzt wirkt die volle stoffliche Abfall-Verwertung des zu schützenden Verfahrens. Die aus den belastenden Verfahren resultierenden Vorprodukte, wie Öle oder Aromate, sind um Viel faches teurer und bedingen erheblich höheren Energie-Aufwand, als Produkte aus der vollen stofflichen TEREC-CH-Abfallveredelung. Dies müßte marktwirtschaftlich zum Ausschluß der chemischen und thermischen Recycling-Verfahren führen, wenn diese nicht neue Ent wicklungswege nehmen oder belastend, unsinnig gefördert werden!The thereby in closed reactor, lossy with indirect Heating to about 600-1000 degrees C will be heated plastics decomposes. The resulting expensive products in the form of Gases and oils are in dispensable, uneconomical form recovery. Other disadvantageous methods even intend the systematic combustion of plastics as heating material. All of these above-mentioned processes burden the environment to an unreasonable degree world. The full recycling of waste has the opposite effect of the process to be protected. Those from the stressful procedures resulting preliminary products, such as oils or aromatics, are by a lot times more expensive and require considerably more energy than Products from the full material TEREC-CH waste processing. In the market economy, this would have to exclude the chemical and thermal recycling processes if they are not new ent Take development paths or be stressful, senselessly promoted!

Dagegen vergammeln Abfälle der Waldwirtschaft in zunehmendem Umfang. Der weltweite Waldraubbau zwingt durch die Veränderung des Klimas der Welt, zum Anbau von schnell wachsenden, minder wertigen Dünnhölzern mit zweifelhaftem Wert für die ökologie und Ökonomie.In contrast, forestry waste is increasingly decaying Scope. Global forest grubbing is forcing through change the world's climate, for growing fast growing, less valuable thin woods with dubious value for ecology and Economy.

Zusätzlich sollten für den Erhalt der Waldressourcen der Welt als Holzersatz-Rohstoffe, sinnvoller nutzbare, alljährig nachwachsende Halbholzpotentiale eingesetzt werden. Diese sind nur teil- oder fehlgenutzt, bzw. verrotten außerhalb des biologischen Kreislaufes der aus ökonomischen Gründen nicht erreichbar ist.In addition, the world's forest resources should be considered as Wood substitute raw materials, more usable, renewable every year Half wood potentials are used. These are only partial or misused or rot outside of the biological cycle which is unavailable for economic reasons.

The aim of the invention is

Die zunehmende Verwertung vorgenannter recyclingfähiger Zweitroh stoffe für die Schaffung neuer Produkte, wie die wasserfesten, einbruchsicheren, feuerhemmenden TEREC-HIGHCYCLING-TÜREN, -Plat ten, -Formteile, -Fertigbau-, -Fliesen-, und -Dach-Bedeckungs- Elemente mit und ohne Energieträger-Konstruktion im TEREC-Kunst stoff- und COMBI-Abfall-Highcycling, möglichst in zunehmender Serienherstellung.The increasing utilization of the above-mentioned recyclable secondary straw fabrics for creating new products, such as the waterproof, burglar-proof, fire-retardant TEREC HIGHCYCLING DOORS, -Plat ten, molded parts, prefabricated, tile, and roof covering Elements with and without energy carrier construction in TEREC art fabric and COMBI waste highcycling, if possible increasing Series production.

Dies ermöglicht die Fakten-Erfassung der Konsequenzen einer Wert stoffe sichernden Grundstoff-Erfassung zur kostengünstigen Ver wertung in der eigenen Industrie. Sie steht im Gegensatz zur End deponierung und Lagerung, den daraus gegebenen Kosten für Abfall- Auslands-Transporte bis hin zur teuer belastenden chemischen oder pyrotechnischen Verwertung, als Grundstoff-Irrwege, statt deren Erhaltung als Produktionsstoffe. This enables the facts of the consequences of a value to be recorded basic material capture for cost-effective ver evaluation in your own industry. It is in contrast to the end Landfilling and storage, the resulting costs for waste International transports up to expensive chemical or pyrotechnic recycling, as raw material wrong ways, instead Conservation as production materials.

Daraus bestätigt sich von selbst der sinnvolle volkswirtschaft liche Nutzen der Einbringung solcher Reststoffverwerter durch die TEREC-CH-Technologie für die vorzugsweise Herstellung von Bau- Platten, -Türen und -Formteilen in der TEREC-Altkunststoff-Ver edelungs- und dem TEREC-COMBI-HIGHCYCLING-Herstellungs-System!This confirms the sensible economy by itself benefits of the introduction of such waste recyclers by the TEREC-CH technology for the preferred manufacture of construction Panels, doors and molded parts in the TEREC waste plastic ver noble and the TEREC-COMBI-HIGHCYCLING manufacturing system!

Diese werden in großen Abfall-Aufkommens-Zentren vorzugsweise stationär und für weit auseinander liegende Abfallvorkommen als vorzugsweise mobile TEREC-CH-Abfall-Veredelungs- und -CHM-Verwer tungs-Systeme zur kostengünstigen Wertstoff-Erfassung eingesetzt.These are preferred in large waste generation centers stationary and for widely separated waste deposits as preferably mobile TEREC-CH waste processing and CHM recycling tion systems for cost-effective collection of valuable materials.

URGENCY

Kunststoffe werden heute in großem Umfang produziert. Beispiels weise pro Automobil, kommen heute schon mehr als 160 kg Kunst stoff zur Verarbeitung. Dieser Anteil wächst weltweit ständig.Plastics are produced on a large scale today. Example wise per automobile, there are already more than 160 kg of art fabric for processing. This proportion is constantly growing worldwide.

Nur 1/4 des insgesamt 1 Mio.t Jahres-Kunststoff-Abfallvolumens wird in der BRD einer Wiederverwertung zugeführt. Hierbei handelt es sich vorzugsweise um Thermoplaste. Die Vielzahl der weiteren Kunststoffe wird bisher nur entsorgt oder in Massendeponien abge legt. Zur Schonung des knapper werdenden Deponievolumens und zur Erst-Ressourcen-Schonung, sollte die Wiederverwendung im eigenen Land eine vordringliche Aufgabe sein.Only 1/4 of the total 1 million tonnes of plastic waste volume is being recycled in Germany. This is about it is preferably thermoplastics. The multitude of others Up to now, plastics have only been disposed of or placed in mass landfills sets. To protect the increasingly scarce landfill volume and to First resource conservation, should be reused in your own Country must be a priority.

Wenn es gelingt, den größten Teil der Kunststoffe dieser Wieder verwendung in hochwertigen, industriell gestaltbaren TEREC-CH-Pro dukten zuzuführen, werden nicht nur wertvolle Erstressourcen, sondern auch unsere Umwelt geschont. Hinzu kommt, daß die Abfälle in den TEREC-CH-Produkten ein Langzeit-Anwendungs-Deponierung mit den derzeit längsten Haltbarkeiten erhalten = 80 bis 150 Jahre. Diese finden dann im TEREC-CH-Verfahren wieder neue Anwendung.If it succeeds most of the plastics this again Use in high-quality, industrially designed TEREC-CH-Pro supplying products will not only become valuable initial resources, but also protects our environment. Add to that the waste in the TEREC-CH products with a long-term application deposit the longest shelf life currently available = 80 to 150 years. These are then used again in the TEREC-CH process.

Seit Beginn dieses Jahrhundert sind die Waldflächen der Erde um 60% gemindert worden. Der dadurch entstandene Sauerstoff-Verlust trägt wesentlich dazu bei, daß die Schadstoff-Belastungen in der Luft nicht mehr bewältigt werden. Bei weiterer Negativ-Entwicklung dieses Zusammenspieles mit extremer Dürre und Starkniederschlägen, gibt es für höhere Lebensstufen, absehbar kein überleben auf die ser Erde mehr. Wegen der langen Entwicklungszeit betriebsreifer Verfahren und der ständig steigenden Verwendung von Kunststoffen, müssen sofort Maßnahmen ergriffen werden, die auch die bisherige Umwelt-Orientierung in der Spanplatten-Herstellung ändert.Since the beginning of this century, the forest areas of the earth have been around 60% have been reduced. The resulting loss of oxygen contributes significantly to the fact that the pollution in the Air can no longer be managed. With further negative development this interaction with extreme drought and heavy rainfall, there are for higher levels of life, foreseeable no survival on the this earth more. More mature due to the long development time Processes and the ever increasing use of plastics, measures must be taken immediately, including the previous one Environmental orientation in chipboard manufacturing is changing.

Die Dringlichkeit wird auch darin bestätigt, daß die inzwischen für die Menschheit unverzichtbar überlebenswichtigen Restwaldflä chen der Erde, weiter geschlagen und zu 90% nass, meist über weite Strecken transportiert werden. Ca. die Hälfte des Transport-Holz Gewichtes ist als Feuchtigkeit herstellungstechnisch nicht ver wertbar, transport-ökonomisch unfaßbarer Unsinn und ökologisch ein Frevel, der die Highcycling-Produkte auch in diesem Thema fordert.The urgency is also confirmed in the fact that the meantime residual forest area indispensable for human survival earth, further beaten and 90% wet, mostly over wide Routes are transported. Approx. half of the transport timber Weight is not ver as moisture manufacturing technology valuable, transport-economically incomprehensible nonsense and ecologically Outrage that demands the highcycling products in this area too.

FOREST TIES WATER AND WIND

Diese Grundregeln mißachtend, wird das Waldholz wie Karotten zerrieben, wofür man meist ohne Auf forstungs-Ersatz, den Baum der natürlichen Umgebung als Wasser speicher mit seiner selbstregelnden Verdunstung und als Sauer stoff-Produzent entzogen hat. Dabei bleibt oft das Astwerk in mind. 1/3 Menge Holz, für die Verrottung und dem Schädlingsfraß ohne Entsorgung zurück. Disregarding these principles will the forest wood was grated like carrots, for which one usually has no opening Forest replacement, the tree's natural environment as water store with its self-regulating evaporation and as acid has withdrawn fabric producer. Often the branch remains in at least 1/3 amount of wood, for rotting and pest feeding back without disposal.

URGENT REQUIREMENTS from disadvantage effects

Im Spanplattenwerk wird diese Speichernässe mit hohem, unnützem Heizenergie-Aufwand und mit umweltbelastenden Verbrennungsab gasen, bis auf 3% Restfeuchte aus dem Holz herausgetrocknet.In the chipboard plant, this storage wetness with high, useless Heating energy expenditure and with environmentally harmful combustion gas, dried to 3% residual moisture from the wood.

Wo weltregional noch eine ausgewogene Holz- bzw. Wald-Bewirt schaftung besteht, muß diese durch dirigistischen Holzexport er halten werden. Der Verteilungs-Export in die, an Wald-Ressourcen verarmten Weltregionen, einschließlich zerspantem Dünnholz, steht dann für die industrielle Holz-Anwendung weltweit zur Verfügung. Dies muß im dringenden Erhaltungs-Bedarf der Gesamtökologie organi siert werden, wird als bedeutender Beitrag den Waldraubbau been den, die weltweit fortschreitende Versteppung mindern und unseren Nachkommen einen Neubeginn in ausgewogener Ressourcen-Verwaltung ermöglichen. ODER WIR HINTERLASSEN EINEN UNBEWOHNBAREN PLANETEN!Where there is still balanced wood and forest hospitality worldwide exists, this must be done through dirigistic wood export will hold. The distribution export to the, in forest resources impoverished regions of the world, including machined thin wood then available for industrial wood application worldwide. This must be organi in the urgent need for conservation of overall ecology Forestry robbery will be an important contribution those that reduce the progressive desertification and ours Offspring a fresh start in balanced resource management enable. OR WE WILL LEAVE AN UNLIVABLE PLANET!

Dagegen erhalten wir trockene Kunststoffe und Halbhölzer sowie Abfallholz, als fast trockene Werkstoffe für unsere industrielle Fertigung. So kann mit unserer Kunststoff- und COMBI-Highcycling- Technologie zur Herstellung von besseren Baustoffen für die welt weite Anwendung, ein höherwertiger Ersatzbaustoff für weit offene Märkte geschaffen und der Erde letzter Wald gerettet werden. Für die Verwendung der anfangs genannten Kunststoff-Abfälle und deren mechanisch/physikalischen Zerlegbarkeit sowie mit den abge stimmten Mischkomponenten der variablen Beimengung von Halbholz- und Holz-Abfällen, wird das TEREC-COMBI-HIGHCYCLING eine neue zu kunftsweisende Produktpalette schaffen, die sich vorzugsweise in Bauplatten und Fertigelement-Bauteile und Bausatz-Montagesysteme aller Kategorien, Verkleidungen und Türen mit Zargen-Bausätze in anwendungsbedingten Verdichtungs-Zuständen von soft geschäumt bis hochfest hart und in beliebigen Zwischenstufen, leicht bearbeit bar (nageln, verschrauben etc.) sowie in endloser Formgebungs- und Oberflächen-Gestaltung zu weitaus höherer Qualität, als derzeit der Stand der Spanplatten-Technik, erreichen läßt.In contrast, we get dry plastics and half-timber as well Waste wood, as almost dry materials for our industrial Production. So with our plastic and COMBI highcycling Technology to produce better building materials for the world wide application, a higher quality replacement building material for wide open Markets created and the earth's last forest saved. For the use of the plastic waste and their mechanical / physical dismantling as well as with the abge mixed components of the variable admixture of half-timber and wood waste, the TEREC-COMBI-HIGHCYCLING becomes a new one create future-oriented product range, which is preferably in Building boards and prefabricated components and kit mounting systems all categories, cladding and doors with frame kits in application-related compression states from soft foamed to high strength hard and in any intermediate stages, easy to machine bar (nailing, screwing etc.) as well as in endless shaping and surface design to far higher quality than can currently achieve the state of chipboard technology.

Entgegen der üblichen stationären Anordnung solcher Fabrikatons- Techniken der Grundstoff-Sicherung- und -Verwertung, beansprucht das TEREC-GSB- und das TEREC-CHM-System auch die vorzugsweise auf mobilen amphibischen Fundamenten angeordneten TEREC-Anlagen-Tech niken, um auch derzeit nicht sinnvoll zu erreichende, verwertbare Abfallpotentiale zu veredeln und in den TEREC-COMBI-Highcycling- Kreislauf einzubinden.Contrary to the usual stationary arrangement of such Techniques of securing and recycling raw materials, claimed the TEREC-GSB and the TEREC-CHM system also preferably on mobile amphibious foundations arranged TEREC-Technik-Tech techniques in order to utilize usable ones that are not currently meaningful Refine waste potential and in the TEREC-COMBI-Highcycling- Involve the cycle.

Dies erfolgt in dem ökonomischen Grundsatz, daß die Verwertungs- Technik kostengünstiger zu den immer wiederkehrenden Grundstoffen kommt, als umgekehrt und damit belastende Transporte, Kosten, Energie- und Schadwirkungen mehrheitlich entfallen.This is based on the economic principle that the recovery Technology more cost-effective for the recurring raw materials comes as vice versa and thus burdensome transports, costs, The majority of energy and harmful effects are eliminated.

Aus langjährigen Irrwegen, die Bausubstanz weitgehend mit verrott baren Teilen aus Stammholz auszustatten, muß jetzt der zielstre bige Weg der Zukunft in die breite stoffliche Anwendung der Zweit rohstoffe weisen. Hierfür bietet die Nutzung von Gebraucht-Kunst stoffen, das TEREC-CH-Projekt bedeutende Hinweise und Beispiele. Diese resultiern z. B. aus den Schmid-TEREC-Öko-Innovations-Montage- Bausatz-Fertighaus-Programmen, wie nachstehend bezeichnet:
für weltweite Anwendung zum Abbau sozialer Spannungen durch die Erstellung menschenwürdiger, preiswerter Behausungen entsteht - "the WORLD - TEREC - CH - POPULAR - HOUSING - PROJECT"From long-standing erroneous attempts to equip the building substance largely with rotten parts made from logs, the purposeful path of the future must now point to the broad application of the second raw material. The use of used plastics, the TEREC-CH project offers important information and examples. These result, for. B. from the Schmid-TEREC eco-innovation assembly kit prefabricated house programs, as referred to below:
for worldwide use to reduce social tensions by creating decent, affordable dwellings - "the WORLD - TEREC - CH - POPULAR - HOUSING - PROJECT"

Claims

1. In COMBI highcycling, proven by various basic investigations (laboratory tests) marked that it is possible under the TEREC-CH requirements, preferably from the following, large amounts of mixed plastic waste from households and those of the Commercial, made of PUR hard and integral foam parts and thermoset waste from scrap vehicles and devices, cable waste with parts of PVC-w and PE cross-linked, rubber, multi-layer composite films, PVC hard waste from construction applications and synthetic fiber - and textile waste, in multi-component mixtures of plastics, preferably with wood waste and semi-wood substance admixtures of high-quality TEREC-CH panels, insulation materials, and ready-made structural parts and kits, TEREC-CH doors, - To manufacture prefabricated connector elements and roof covering form elements with and without energy carrier construction.

2. In COMBI highcycling, ge according to claim 1 indicates that in the preferred creation of the TEREC pilot plant, the production of boards, insulation materials and in large order catch doors of all formats and surfaces from preferably art waste depending on specification and purpose, smooth or in shape conditions including door frames, prefabricated construction, roofing cover and tile elements using the TEREC compressor process produced under claim 1. material combinations become. The processes are preferably cyclical in the case of deformations and with smooth surfaces and edges in acyclic product Movements.

3. In COMBI highcycling according to claim 1 and 2 thereby characterized that the findings from the TEREC laboratory tests for the compilation of optimized TEREC equipment in the defi renated, preferably flat-size reduction, the ge in claim 1 named waste starting raw materials in flat form. this applies also for the cleaned, formulated batch of production materials preparation from the defined, flat-maximized recipe well-liner volume.

These are combined with the TEREC Thermoflex step swirl and the new TEREC thin particle shrinking system for an optimized press die layering and for optimal void-free molded plastic entry brought. The formulated electronic TEREC-CH material inputs Cell or mix requests are sent to the recycling center metered in and mixed without additional chemical binders.

These batches then become a firm connection as a plastpar Particle mass between 95 and 287 degrees C, without connector, depending on the loading may prepare the TEREC-CH product range.

Then there is a detachment of connector pollutants by step Thermal activators for layer metering and through HIGHCOMRESS too particularly homogeneous connection effect. In durability, lifespan and stability, these TEREC construction products are the most comparable Far superior to the market, as small experiments showed.

4. In COMBI highcycling according to claims 1 to 3 characterized in that the knowledge from the laboratory tests lead to the creation of optimized TEREC equipment.

These are entered when plasticized TEREC-COMBI product material Mixtures of the waste starting reason mentioned in claim 1 substances are mixed in such a way as preferably the product form parts in surface, inherent physical strength and in the construction guidelines, in statics and dynamics as well as fire, insulation and environment protection in optimal TEREC mix formulations this is the mix for the high densities, HIGHPRESS, it is in a nesting position other. This also applies to preferably smooth and or in Production flow profiled products in the strand production.

5. In COMBI highcycling according to claim 1 to 4 thereby characterized in that the value to be exported Materials in assigned bunkers for plastic, wood waste and semi-timber batches preferably stored separately and over silo Discharge systems preferably electronically defined discharge, dosed and weighed, whereby the new type of thermo / Pneumatic thin particle pelletizing system Thin and strong film parts in a hot air stream for better preparation of production material before TEREC export batch preparation for immediate activation of the exported TEREC-CHM systems technology to their productivity preferably also to be made available there immediately abroad.

The packaging of the TEREC production fabric deliveries is in 0.5 and or 1.0 to plastic shipping bags, since these are included in the volume of delivery material at the destination can be processed and so the problems of return freight are eliminated. For this purpose, the TEREC export team is using dispatch bags from recycled material.

6. In COMBI highcycling according to claim 1 to 5 thereby characterized that the actively supplied clippings and chips before preferably for specially defined cake layers and mixes Mechanism activators additionally in the required product structure Basic material analysis and product formulation while avoiding environmental pollution harmful substances, preferably to the self-binding effect of the Production raw materials are specified by TEREC technology.

7. In COMBI highcycling according to claim 1 to 6 thereby characterized that these actively supplied flat sheets and chips before preferably the cake mixture and its layering cross-section, automatically for the product shape, density and thickness by Schablo nation layering electronically controlled without loss the. The pre-sorted one, preferably electronically controlled Mixing allows the precise pre-influencing added physical / technical and mechanical properties of the products, for the necessary batch regulations and according to following TEREC high compression process HIGHPRESS, accordingly the specified product density and or embossing.

8. In COMBI highcycling according to claim 1 to 7 thereby characterized that for the TEREC HIGHCYCLING panels, doors, - prefabricated building, tile and roof covering elements manufacture, the preferably documented programmed demands on them TEREC-COMBI-wood / plastic material recipe and COMBI mix programs from the desired product properties, for example as for the TEREC HIGHCYCLING DOORS with the special properties from normal doors to burglar-proof as guaranteed below.

These are preferably: extremely resistant to shocks, ver tensile, waterproof and fire retardant, torsion-resistant, even locking by press-fitted special lock, locking and hinge constructions in all standard and special sizes and Fronts, of smooth, structured, ornamented, painted or be layers, in a kit with the matching frames from the TEREC-COMBI- HIGHCYCLING for millions of requirements and inexpensive delivery.

9. In COMBI highcycling according to claim 1 to 8 thereby characterized that with the recipe programs to achieve egg nes quality standards, given fluctuations in waste material programmed to be balanced to produce an even product range in the construction stability of all construction criteria What Resistance to fire, fire resistance and inhibition as well as significantly better Insulation properties of the criteria sound and temperature preferred To guarantee wisely and to specify in a defined order.

10. In COMBI highcycling according to claims 1 to 9 characterized in that preferably with Flachinen- u. Chips sizes from 0.1 to 30 mm 2 × 10% thickness, thermoforming temperatures up to approx. 290 degrees C., preferably aimed at due to the material, inductive effective and with species-specific print variants up to 400 Kg / cm2 opti sometimes compacting structural spectra and product densities for a short time are aimed at, the temperature, pressure and time of the Pressing process with automatic control from the entered specifications for the product properties and qualities according to dosage watches and be regulated.

A particular stability goal for optimization is: less cross cuts with better strength values of all previously documented and known, comparable products, or with the same dimension extremely better stability and strength.

11. In COMBI highcycling according to claim 1 to 10 da characterized in that the waterproof and fire retardant product te, such as panels and doors for wet and outdoor areas, components in diverse design appearance, especially as Exterior wall and roof elements as well as for all wet cells and damp room equipment recipes enables significant and inexpensive Find application and be significantly better without warping stood when all currently have comparable products.

The TEREC HIGHCLING door and building board range sees everyone known application areas and will be those of the previous ones extreme requirements, such as waterproof, wet areas, shipbuilding etc. fill out with firmer body structures and thereby a wide find open market.

12. In COMBI highcycling according to claims 1 to 11 characterized in that this COMBI highcycling process, with better product quality a significant level of environmental Relevance achieved. This has a high impact on the reduction of municipal and industrial landfills, as well as on ver reduction in the consumption of forest and oil resources.

This has a complementary effect with a high environmental protection substance, Mitigation by avoiding chemical transformation intentions TEREC-COMBI second raw material volume and the reduction of CO2 emissions through waste incineration, which is the goal of significant improvement the quality of life when using TEREC technology works this procedure has settled.

13. In COMBI highcycling according to claims 1 to 12 characterized in that this COMBI highcycling process with the variety of slumbering in the plastic waste batches Application possibilities enriched by the COMBI effect of Plastic / wood / semi-wood processing further developed, opti is documented and documented.

This refers to the technology of the new TEREC waste bin systems in which quantity definitions can be achieved in a targeted manner can make them significant under thermal and pressure influence differently optimized property identifiers of the plastic COMBI highcycling products, from foamed to soft Compact, extremely hard and elastic to rigid condition and all Reaching intermediate variants and shape states in a targeted manner like that corresponding application requirements are placed on the formation.

14. In COMBI highcycling according to claim 1 to 13 da characterized in that this COMBI highcycling process in the usual stationary arrangement of such basic material finishing and TEREC-CH manufacturing plants in recycling highcycling for the large series can work.

The TEREC-GSB and TEREC-CHM plant systems are preferred also be effective on mobile, amphibious foundations to work with mo cheap TEREC plant technologies, even those that are currently not useful secure, utilizable waste potentials and in the To integrate the TEREC-COMBI highcycling cycle, as well as regions deprived of their own resources with new, inexpensive ones Production-material mixtures in active environmental protection far and preferably to protect the remaining forest areas of the earth.

15. In COMBI highcycling according to claim 1 to 14 da characterized in that with the use of the TEREC-CHM systems technology, preferably in those that are depleted of forest / wood resources, eco logically damaged world regions, with the use of the TEREC-CHM- Plant technology and the initially accompanying production material lie from unused waste materials of the type mentioned the prosperity regions of the world, in the impoverished countries significant turn away from depletion of primary resources can be achieved.

Because the supplies of production materials from the waste materials of World affluent regions comparatively without drying, energy Costs and environmental damage impact burden at least 60% below the timber import costs, the social rise with the Realization of the operational use of the TEREC-CHM system technology in the emergency regions of the world. This is done economically Principle that the recovery technique is becoming more cost effective recurring raw materials comes as vice versa and thus loaded constant facts such as: transportation, costs, energy consumption and damage the majority of effects no longer apply.

Therewith new forms of accommodation are created by the TEREC-CH-POPULAR- PRECAST ELEMENT HOUSE created, preferably outside the Reduce the desolate lodging emergency in industrialized nations!

16. In COMBI highcycling according to claim 1 to 15 da characterized in that this simple TEREC highcycling house type in series from the TEREC technology concept, preferably one day in approx. 15 component groups (without solar energy equipment) is made in all components from secondary raw materials, which everyone The requirements of building permits and environmental protection conditions are sufficient.

These TEREC house programs can be used by anyone Hold the 3 m2 wall vertically and use the screwdriver provided can operate, be built yourself.

These TEREC popular assembly kits are called "VOLKSHAUS- PROGRAMS "for" everyone "to be affordable too to give the world's needy a chance to get through the need to overcome worthy dwelling.

These TEREC-Popular houses receive roof extensions or as required extension or extension kit parts and as special equipment Solar technology equipment for self-installation.

Additional projects come for this basic project of the TEREC-POPULAR-HAUS POPULAR HOUSE ENLARGEMENT gram with growing family and or new equipment systems. These start with simple solar Energy equipment for electricity and or heating the Popular house.

Technological luxury begins with the TEREC-SOLAROPTO-SYSTEM:
the optimization of the sun's energy reception is automatically regulated.

The TEREC-KLIMAHAUS maintains cool walls and floors in the heat: and or in the cold, external wall and floor heating, solar powered,
the TEREC FLUTHAUS rises automatically above the rising flood level,
the TEREC-ORKANHAUS ducks automatically in the direction of the wind and lets the storm slide over itself.

To ward off these and other catastrophes, each of the TEREC Houses with a central, non-positive and form-fitting foundation plate system structurally expanded to the SECURITY CELL SYSTEM, the Hurricane, flood and earthquake disasters survive unscathed!