DE4444522A1 - Process for recycling esp. asbestos contg. cement materials - Google Patents

Process for recycling esp. asbestos contg. cement materials

Info

Publication number
DE4444522A1
DE4444522A1 DE4444522A DE4444522A DE4444522A1 DE 4444522 A1 DE4444522 A1 DE 4444522A1 DE 4444522 A DE4444522 A DE 4444522A DE 4444522 A DE4444522 A DE 4444522A DE 4444522 A1 DE4444522 A1 DE 4444522A1
Authority
DE
Germany
Prior art keywords
asbestos
cement
contg
clinker
esp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE4444522A
Other languages
German (de)
Inventor
Klaus Dr Forkel
Marion Dipl Chem Gemeinert
Fred Gustav Prof Dr Wihsmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Witega Angewandte Werkstoff Forschung Gemeinnuetzige Adlershof GmbH
Original Assignee
Witega Angewandte Werkstoff Forschung Gemeinnuetzige Adlershof GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Witega Angewandte Werkstoff Forschung Gemeinnuetzige Adlershof GmbH filed Critical Witega Angewandte Werkstoff Forschung Gemeinnuetzige Adlershof GmbH
Priority to DE4444522A priority Critical patent/DE4444522A1/en
Priority to DE19509706A priority patent/DE19509706A1/en
Publication of DE4444522A1 publication Critical patent/DE4444522A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • C04B7/246Cements from oil shales, residues or waste other than slag from waste building materials, e.g. waste asbestos-cement products, demolition waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/0066Disposal of asbestos
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

Cement-bonded materials, partic. asbestos cement, are recycled by a process in which the materials are used as at least one starting material for combustion to mfr. cement clinker. Water contg. raw sludge is prepd. in tube mills and is used in the rotary kilns normally applied for clinker formation by the wet process. Filter equipment for specific fibres is provided for the treatment of waste gas in the dry stage of the process to remove any asbestos fibres that are present.

Description

In der Zementindustrie werden insbesondere zwei Verfahrensprinzipien bei der Herstellung des Rohmaterials, welches meistens aus einer Mischung aus Kalkstein und Ton im Verhältnis von rund 4 : 1 (üblich sind auch Sandzusätze) besteht, angewandt. Gegenüber dem Trockenverfahren zur Aufbereitung der Rohmischung wird beim Naßverfahren das Rohmaterial mit Überschußwasser zu einem Schlamm vermahlen, welcher 35 bis 40 Gew.-% Wasser, das vor dem Brennen im Drehrohrofen verdampft, enthält. Durch den Wassergehalt der Mischung ist allerdings die benötigte Energiemenge im Vergleich zum Trockenverfahren etwa doppelt so hoch. Neue Öfen für das Naßverfahren werden nur noch für extreme Rohmaterialbedingungen (z. B. Wassergehalt des Rohmaterials < 20 Gew.-%, in der chemischen Zusammensetzung schwankende Vorkommen bzw. Ausgangsstoffe) gebaut (vgl. dazu: Umwelt- Handbuch - Arbeitsmaterialien zur Erfassung und Bewertung von Umweltwirkungen. Bd. II: Agrarwirtschaft, Bergbau/Energie, Industrie/Gewerbe. Hrsg.: Bundesministerium für wirtschaftliche Zusammenarbeit. Friedr. Vieweg & Sohn Verlagsgesellschaft GmbH, Braunschweig 1993). In the cement industry there are two in particular Process principles in the production of the raw material, which mostly consists of a mixture of limestone and clay in the Ratio of around 4: 1 (sand additives are also common) exists, applied. Compared to the dry process for Preparation of the raw mixture is the wet process Grind raw material with excess water to a sludge, which 35 to 40 wt .-% water, which before burning in Rotary tube furnace evaporates, contains. Due to the water content of the Mixing is, however, the amount of energy required in the About twice as high compared to the dry process. New Ovens for the wet process are only used for extreme ones Raw material conditions (e.g. water content of the raw material < 20 wt .-%, fluctuating in the chemical composition Occurrence or raw materials) (see also: environmental Manual - Working materials for the collection and evaluation of Environmental impacts. Vol. II: Agriculture, Mining / Energy, Industry / trade. Ed .: Federal Ministry of economic Cooperation. Friedr. Vieweg & Sohn Verlagsgesellschaft GmbH, Braunschweig 1993).  

Erfindungsgemäß wird das Naßverfahren zur Aufbereitung von Rohmischungen für den Brennprozeß angewandt, wenn es gilt, asbesthaltige zementgebundene Massen, insbesondere Asbestzement risikoarm zu entsorgen und das umgewandelte Material, in dem keine Fasern mehr vorhanden sind, als Wertstoff in den Stoffkreislauf zurückzuführen, indem aus dem Abfallmaterial, üblicherweise gemeinsam mit konventionellen Rohstoffen, ein hydraulisch aktives Bindemittel hergestellt wird.According to the wet process for the preparation of Raw mixes used for the firing process when it applies cementitious compositions containing asbestos, in particular Dispose of asbestos cement with little risk and the converted Material in which there are no more fibers than Recyclable material in the material cycle by from the Waste material, usually together with conventional ones Raw materials, a hydraulically active binder becomes.

Die asbesthaltigen Massen werden erfindungsgemäß als zumindest ein Ausgangsstoff für die Rohmischungen eingesetzt, unter Wasserzusatz in Rohrmühlen zu Rohschlamm vermahlen, so daß dabei keinerlei Faseremissionen in die Atmosphäre möglich sind, und anschließend im Drehrohrofen des Naßverfahrens getrocknet und durch den bei etwa 140°C ablaufenden Brennprozeß in Zementklinker umgewandelt, wobei die Zementanlage zweckmäßigerweise mit einer Filtervorrichtung ausgestattet ist, um eventuell auftretende Faseremissionen aus der Trockenphase des Prozesses (im Abgas) zu verhindern.The asbestos-containing compositions are as at least one starting material used for the raw mixtures, ground to raw sludge with the addition of water in tube mills, that no fiber emissions into the atmosphere are possible are, and then in the rotary kiln of the wet process dried and by the running at about 140 ° C. Burning process converted into cement clinker, the Cement plant expediently with a filter device is equipped to detect any fiber emissions to prevent from the dry phase of the process (in the exhaust gas).

Claims (1)

Verfahren zur Entsorgung von zementgebundenen Massen, insbesondere von Asbestzement im Hinblick auf eine Wertstoffrückgewinnung, dadurch gekennzeichnet, daß die asbesthaltigen Massen mindestens einen Ausgangsstoff für den Brennprozeß zur Herstellung des Zementklinkers darstellen, als solche aufbereitet werden und dafür das Naßverfahren, d. h. Herstellen des wasserhaltigen Rohschlamms insbesondere in Rohrmühlen, bei der Aufbereitung der Rohmischung angewandt wird und für die Klinkerbildung übliche Drehrohröfen des Naßverfahrens, in Verbindung mit faserspezifischen Filtereinrichtungen zur Abgasbehandlung, zum Einsatz kommen.Process for the disposal of cement-bound masses, in particular asbestos cement with a view to recovering valuable materials, characterized in that the asbestos-containing masses represent at least one starting material for the firing process for the production of the cement clinker, are processed as such and, in particular, the wet process, ie production of the water-containing raw sludge in tube mills, is used in the preparation of the raw mixture and for the clinker formation customary rotary kilns of the wet process are used in connection with fiber-specific filter devices for exhaust gas treatment.
DE4444522A 1994-11-30 1994-11-30 Process for recycling esp. asbestos contg. cement materials Withdrawn DE4444522A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE4444522A DE4444522A1 (en) 1994-11-30 1994-11-30 Process for recycling esp. asbestos contg. cement materials
DE19509706A DE19509706A1 (en) 1994-11-30 1995-03-09 Process for recycling asbestos cement without environmental hazard

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE4444522A DE4444522A1 (en) 1994-11-30 1994-11-30 Process for recycling esp. asbestos contg. cement materials

Publications (1)

Publication Number Publication Date
DE4444522A1 true DE4444522A1 (en) 1996-06-05

Family

ID=6535788

Family Applications (2)

Application Number Title Priority Date Filing Date
DE4444522A Withdrawn DE4444522A1 (en) 1994-11-30 1994-11-30 Process for recycling esp. asbestos contg. cement materials
DE19509706A Withdrawn DE19509706A1 (en) 1994-11-30 1995-03-09 Process for recycling asbestos cement without environmental hazard

Family Applications After (1)

Application Number Title Priority Date Filing Date
DE19509706A Withdrawn DE19509706A1 (en) 1994-11-30 1995-03-09 Process for recycling asbestos cement without environmental hazard

Country Status (1)

Country Link
DE (2) DE4444522A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998002392A1 (en) * 1996-07-15 1998-01-22 Eternit Ag Method for disposing of fibre cement waste products

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3061733A1 (en) * 2015-02-24 2016-08-31 Ecological Services for Environment S.r.l. Process for inerting residual materials containing asbestos

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998002392A1 (en) * 1996-07-15 1998-01-22 Eternit Ag Method for disposing of fibre cement waste products

Also Published As

Publication number Publication date
DE19509706A1 (en) 1996-09-12

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