DE4331586C2 - Activated carbon agglomerates - Google Patents

Activated carbon agglomerates

Info

Publication number
DE4331586C2
DE4331586C2 DE4331586A DE4331586A DE4331586C2 DE 4331586 C2 DE4331586 C2 DE 4331586C2 DE 4331586 A DE4331586 A DE 4331586A DE 4331586 A DE4331586 A DE 4331586A DE 4331586 C2 DE4331586 C2 DE 4331586C2
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DE
Germany
Prior art keywords
activated carbon
particles
pitch
agglomerates
infusible
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
DE4331586A
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German (de)
Other versions
DE4331586A1 (en
Inventor
Hasso Von Bluecher
Ernest De Dr Ruiter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mann and Hummel GmbH
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Individual
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Publication date
Application filed by Individual filed Critical Individual
Priority to DE4331586A priority Critical patent/DE4331586C2/en
Publication of DE4331586A1 publication Critical patent/DE4331586A1/en
Application granted granted Critical
Publication of DE4331586C2 publication Critical patent/DE4331586C2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28014Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
    • B01J20/2803Sorbents comprising a binder, e.g. for forming aggregated, agglomerated or granulated products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28002Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their physical properties
    • B01J20/28004Sorbent size or size distribution, e.g. particle size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28014Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
    • B01J20/28016Particle form
    • B01J20/28019Spherical, ellipsoidal or cylindrical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J47/00Ion-exchange processes in general; Apparatus therefor
    • B01J47/018Granulation; Incorporation of ion-exchangers in a matrix; Mixing with inert materials

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Carbon And Carbon Compounds (AREA)

Description

Die Verwendung von Schüttungen (Schüttfilter) ist die Wichtigste Anwendungs­ form um Teilchen mit spezifischer Wirkung (z. B. Adsorbentien, Ionenaustau­ scher, Katalysatoren) mit einem Gas oder einer Flüssigkeit in Kontakt zu brin­ gen. Da bei kleinen Teilchen eine größere Oberfläche zur Verfügung steht als bei großen, ist bei ersteren erwartungsgemäß die Wirkungsweise besser. Al­ lerdings führen kleine Teilchen zu einem hohen Druckverlust und wird die Bil­ dung von Kanälen gefördert. Aus diesem Grund kann die anzuwendende Teil­ chengröße bei Schüttungen immer nur ein Kompromiß sein.The use of bulk materials (bulk filter) is the most important application shape around particles with a specific effect (e.g. adsorbents, ion exchange shear, catalysts) in contact with a gas or a liquid Since there is a larger surface area available for small particles than with large ones, the expected mode of action is better with the former. Al However, small particles lead to a high pressure loss and the bil promotion of channels. Because of this, the part to be applied size of fillings can only ever be a compromise.

Diese Probleme sind beispielsweise den Betreibern von Aktivkohle- Schüttfiltern sehr wohl bekannt; wegen der zwecks Erreichen eines wirtschaft­ lichen Druckverlustes größeren Teilchen, wird oft ein beträchtlicher Teil der theoretisch vorhandenen Kapazität nicht genutzt.These problems are, for example, the operators of activated carbon Bulk filter very well known; because of the purpose of reaching an economy pressure loss larger particles, often becomes a considerable part of the theoretically existing capacity not used.

In der EP 0340542 A1 wird für das Entfernen von Schadstoffen aus Luftströmen bei sehr geringem Druckverlust ein System vorgeschlagen, welches grund­ sätzlich auch für Flüssigkeiten anwendbar ist; um die günstige Kinetik kleiner Adsorberteilchen nutzen zu können, ohne einen hohen Druckverlust in Kauf nehmen zu müssen, werden die Teilchen mit Hilfe einer Haftmasse auf ein dreidimensionales Trägersystem aufgebracht, dessen Öffnungen den Druck­ verlust bestimmen. Das System hat neben Vorteilen auch Nachteile: es ist nicht für Schüttungen geeignet und sowohl die Haftmasse als auch das Trä­ gersystem können Schwachstellen sein.EP 0340542 A1 describes the removal of pollutants from air streams proposed a system with very little pressure loss, which reason is also applicable for liquids; to make the favorable rate smaller To be able to use adsorber particles without a high pressure loss in purchase need to take the particles with the help of an adhesive three-dimensional carrier system applied, the openings of the pressure determine loss. In addition to advantages, the system also has disadvantages: it is not suitable for fillings and both the adhesive and the backing system can be weak points.

Der Anmeldungsgegenstand liegt die Aufgabe zugrunde für Aktivkohleschüt­ tungen ein System zu schaffen, welches nur aus Aktivkohle besteht und trotz kleiner Adsorberteilchen einen geringen Durchflußwiderstand aufweist.The object of the registration is based on the task for activated carbon to create a system that only consists of activated carbon and despite  small adsorber particles has a low flow resistance.

Die Aufgabe wird gelöst durch Agglomerate aus Aktivkohleteilchen, die durch körnige Binderteilchen, die ihrerseits in Aktivkohle umgesetzt werden, zusam­ mengehalten werden. Ähnlich wie in der EP 0340542 A1 hat man zwei Typen von Hohlräumen: kleine zwischen den Teilchen, die deren Zugänglichkeit er­ möglichen und große zwischen den Agglomeraten, die für einen geringen Durchflußwiderstand sorgen. Agglomerate werden zwar bereits in der DE-OS 24 02 901 beschrieben, doch sind diese aus vermahlener Aktivkohle und sehr kleinen Teilchen eines thermoplastischen Binders (Schmelzkleber) her­ gestellt mit den daraus folgenden Nachteilen.The task is solved by agglomerates made of activated carbon particles granular binder particles, which in turn are converted into activated carbon be kept. Similar to EP 0340542 A1, there are two types of cavities: small between the particles, the accessibility of which he possible and large between the agglomerates, for a small Provide flow resistance. Agglomerates are already in the DE-OS 24 02 901 described, but these are made of ground activated carbon and very small particles of a thermoplastic binder (hot melt adhesive) posed with the resulting disadvantages.

Die US 3,917,806 A beschreibt ein Verfahren um aus Pechen und Distillations­ rückständen Aktivkohlekügelchen herzustellen. Zuerst wird das Pech unter Zu­ hilfenahme eines Schmelzpunkterniedrigers in Pechkügelchen umgesetzt. Nach Extraktion des Schmelzpunkterniedrigers werden die Kügelchen durch kräftige Oxidation unschmelzbar gemacht, um sie weiter verarbeiten zu kön­ nen (Schwelung und Aktivierung). Ohne Oxidation würden die Kügelchen ver­ klumpen und schmelzen.US 3,917,806 A describes a process for pitching and distillation residues of activated carbon beads. First, the bad luck under Zu with the help of a melting point depressor converted into pitch balls. After extraction of the melting point depressant, the beads are passed through strong oxidation made infusible so that it can be processed further (smoldering and activation). Without oxidation, the beads would ver lump and melt.

Es wurde gefunden, daß beim Erhitzen einer Mischung von noch nicht un­ schmelzbar gemachten Kügelchen mit solchen die bereits unschmelzbar ge­ macht worden sind, erstere mit letzteren verkleben und brombeerartige Agglo­ merate bilden. Je nach Verhältnis werden sich solche mit nur einem "weichen" Kern, oder solche mit zwei und mehreren weichen Kernen bilden. Anschlie­ ßend wird der "weiche" Kern, z. B. durch Oxidation, unschmelzbar gemacht und es können die Agglomerate in gewohnter Weise geschwelt und aktiviert werden. Im Gegensatz zur DE-OS 24 02 901 besteht das Endprodukt nur aus Aktivkohle. Grundsätzlich können die erfindungsgemäßen Agglomerate aus jedem Materi­ al hergestellt werden, welches durch Erhitzten zuerst klebrig wird. bzw. schmilzt, welches unschmelzbar gemacht werden kann und welches sich durch Schwelen und Aktivieren in Aktivkohle umsetzen läßt.It has been found that when a mixture of not yet un beads made meltable with those that are already infusible have been made, glue the former to the latter and blackberry-like agglo form merate. Depending on the relationship, those with only a "soft" Form core, or those with two or more soft cores. Then ßend the "soft" core, for. B. made by oxidation, infusible and it the agglomerates can be swelled and activated in the usual way. In contrast to DE-OS 24 02 901, the end product consists only of activated carbon. In principle, the agglomerates according to the invention can be made from any material al are produced, which first becomes sticky when heated. respectively.  melts which can be made infusible and which can can be converted into activated carbon by smoldering and activating.

Beispiel 1example 1

Nach US 3,917,806 A wurden vorerst Aktivkohlekügelchen mit einem mittleren Durchmesser von 0,5 mm hergestellt. Die Herstellung umfaßt das Vermischen eines (Steinkohlenteer) Pechs mit einem Viskositätsminderer, die Formung der Pechkügelchen, die Extraktion des Viskositätsminderers, das Unschmelz­ barmachen durch Oxidation und das Schwelen und Aktivieren. Sodann wurde ein Gemisch aus 15 Teilchen Aktivkohlekügelchen und einem Teil noch nicht oxidierter, also noch erweichungsfähiger Kügelchen hergestellt und unter leich­ ten Druck auf 180°C erhitzt. Nach Abkühlen wurden "Brombeeren" erhalten, die etwa den 3-4-fachen Durchmesser der Kügelchen hatten. Durch Oxida­ tion wurden die zentralen Kügelchen unschmelzbar gemacht und leicht ge­ schwelt. Die Schüttung aus den Agglomeraten hatte einen sechsmal kleineren Strömungswiderstand als die Schüttung aus einzelnen Kugeln.According to US 3,917,806 A, activated carbon beads with a medium size were initially used Diameter of 0.5 mm. Manufacturing involves mixing one (coal tar) pitch with a viscosity reducer, the forming the pitch balls, the extraction of the viscosity reducer, the unmelt baring through oxidation and smoldering and activating. Then was a mixture of 15 particles of activated carbon beads and one part not yet Oxidized, so still softening balls made and under light heated to 180 ° C. After cooling, "blackberries" were obtained, which were about 3-4 times the diameter of the beads. Through Oxida tion, the central beads were made infusible and easily melted smoldering. The bed of agglomerates was six times smaller Flow resistance than the bed of individual balls.

Beispiel 2Example 2

Das Beispiel 1 wurde mit ausgesiebter Splitterkohle (Kornkohle), Teilchengrö­ ße 0,8-1, 2 mm wiederholt, wobei aber der zentrale Kern wie im Beispiel 1 aus einer Pechkugel bestand. Die Ummantelung dieser Pechkohlekugel war zwar wesentlich unregelmäßiger, aber es bildeten sich nur wenige Agglomera­ te mit mehr als einem Kern. Die Leistung der Schüttung war vergleichbar mit jenen aus Beispiel 1.Example 1 was with screened coal (grain coal), particle size ß 0.8-1.2 mm repeated, but with the central core as in Example 1 consisted of a pitch ball. The sheathing of this pitch coal ball was Although much more irregular, only a few agglomerates were formed with more than one core. The performance of the fill was comparable to that from example 1.

Claims (4)

1. Agglomerate aus Aktivkohle, dadurch gekennzeichnet, daß die Aktivkoh­ leteilchen mit einem Durchmesser zwischen 0,1 bis 5 mm durch leichten Druck und Erwärmung um ein etwa gleich großes Teilchen aus Pech an­ geordnet und zum Haften gebracht werden, und daß das Pechteilchen durch Oxidation unschmelzbar gemacht und in Aktivkohle umgesetzt wird, und daß der freie Zwischenraum zwischen den Teilchen im Agglomerat eine Weite von mind. 10 Vol% der Teilchengröße aufweist.1. agglomerates of activated carbon, characterized in that the activated carbon particles with a diameter between 0.1 to 5 mm are arranged by slight pressure and heating around an approximately equally large particle of pitch and made to adhere, and that the pitch particle by oxidation made infusible and converted into activated carbon, and that the free space between the particles in the agglomerate has a width of at least 10 vol% of the particle size. 2. Agglomerate nach Anspruch 1, dadurch gekennzeichnet, daß das Pech aus einer Vorstufe der Aktivkohleherstellung herführt und noch erwei­ chungsfähig ist.2. Agglomerates according to claim 1, characterized in that the pitch from a preliminary stage of activated carbon production is capable. 3. Agglomerate nach Anspruch 1 oder Anspruch 2, dadurch gekennzeichnet, daß statt Aktivkohle die unschmelzbare Form der Pechteilchen verwendet wird.3. agglomerates according to claim 1 or claim 2, characterized in that instead of activated carbon, the infusible form of the pitch particles is used becomes. 4. Agglomerate nach einem der Ansprüche 1-3, dadurch gekennzeichnet, daß die Teilchen kugelförmig sind.4. agglomerates according to any one of claims 1-3, characterized in that the particles are spherical.
DE4331586A 1993-09-17 1993-09-17 Activated carbon agglomerates Expired - Fee Related DE4331586C2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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DE4331586C2 true DE4331586C2 (en) 1998-09-03

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202008016507U1 (en) 2008-11-14 2009-12-31 BLüCHER GMBH Adsorptive shaped bodies
DE202008016506U1 (en) 2008-11-14 2009-12-31 BLüCHER GMBH Adsorptive structures
DE102008058248A1 (en) 2008-11-14 2010-05-20 BLüCHER GMBH Adsorptive moldings and their use
DE202010009493U1 (en) 2010-02-15 2011-04-07 BLüCHER GMBH Agglomerates of adsorbent particles
DE102009044675A1 (en) * 2009-11-27 2011-06-01 Wolf Pvg Gmbh & Co. Kg Filter material for odor- and pollutant filters, comprises an expanded absorbent filling, which comprises agglomerate, which is formed predominantly from absorbent particles, which are adhered with a binding agent
DE202010009494U1 (en) 2010-02-15 2011-06-09 Blücher GmbH, 40699 Adsorptive structures with particle and / or aerosol filter function
DE202012003179U1 (en) 2011-09-30 2012-10-04 BLüCHER GMBH Sebst-bearing structures with adsorptive properties

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19533464A1 (en) * 1995-09-09 1997-03-13 Bluecher Hasso Von Filter material with high affinity and capacity for adsorbing radon from air stream
DE202019104693U1 (en) 2019-08-27 2019-09-13 Alexander Schmidt Filter element in the form of a granular dry filter

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2402901A1 (en) * 1973-01-26 1974-08-01 Coal Industry Patents Ltd PROCESS FOR PRODUCING AGGLOMERATES FROM CARBON SUBSTANCES
DE2407887A1 (en) * 1973-02-23 1974-08-29 Coal Industry Patents Ltd PROCESS FOR AGGLOMERATING AND FORMING CARBON MATERIAL
DE2932571B2 (en) * 1978-08-11 1981-02-26 Kureha Kagaku Kogyo K.K., Tokio Process for the production of spherical carbon particles or spherical activated carbon particles
GB2061902A (en) * 1979-11-02 1981-05-20 Kureha Chemical Ind Co Ltd Method for producing spherical particles of carbon and of activated carbon
US4582859A (en) * 1983-12-02 1986-04-15 Rohm And Haas Company Process for producing an expanded seed copolymer and product therefrom
EP0279027A2 (en) * 1987-02-11 1988-08-24 Degussa Aktiengesellschaft Active carbon granulates and process for their preparation
EP0428868A2 (en) * 1989-10-20 1991-05-29 Ebara Corporation Materials for removing suspended impurities
DE4119272A1 (en) * 1991-06-12 1992-12-17 Hasso Von Bluecher Hydrocarbon emission filter system vehicle fuel tanks - has additional filler contg. active carbon@, porous polymer etc. for reducing desorbed hydrocarbon concn. peak

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2402901A1 (en) * 1973-01-26 1974-08-01 Coal Industry Patents Ltd PROCESS FOR PRODUCING AGGLOMERATES FROM CARBON SUBSTANCES
DE2407887A1 (en) * 1973-02-23 1974-08-29 Coal Industry Patents Ltd PROCESS FOR AGGLOMERATING AND FORMING CARBON MATERIAL
DE2932571B2 (en) * 1978-08-11 1981-02-26 Kureha Kagaku Kogyo K.K., Tokio Process for the production of spherical carbon particles or spherical activated carbon particles
GB2061902A (en) * 1979-11-02 1981-05-20 Kureha Chemical Ind Co Ltd Method for producing spherical particles of carbon and of activated carbon
US4582859A (en) * 1983-12-02 1986-04-15 Rohm And Haas Company Process for producing an expanded seed copolymer and product therefrom
EP0279027A2 (en) * 1987-02-11 1988-08-24 Degussa Aktiengesellschaft Active carbon granulates and process for their preparation
DE3704132A1 (en) * 1987-02-11 1988-08-25 Degussa ACTIVATED CARBON GRANULES AND METHOD FOR THE PRODUCTION THEREOF
EP0428868A2 (en) * 1989-10-20 1991-05-29 Ebara Corporation Materials for removing suspended impurities
DE4119272A1 (en) * 1991-06-12 1992-12-17 Hasso Von Bluecher Hydrocarbon emission filter system vehicle fuel tanks - has additional filler contg. active carbon@, porous polymer etc. for reducing desorbed hydrocarbon concn. peak

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202008016506U1 (en) 2008-11-14 2009-12-31 BLüCHER GMBH Adsorptive structures
DE102008058248A1 (en) 2008-11-14 2010-05-20 BLüCHER GMBH Adsorptive moldings and their use
DE102008058249A1 (en) 2008-11-14 2010-05-20 BLüCHER GMBH Adsorptive structures and their use
DE202008016507U1 (en) 2008-11-14 2009-12-31 BLüCHER GMBH Adsorptive shaped bodies
DE102009044675A1 (en) * 2009-11-27 2011-06-01 Wolf Pvg Gmbh & Co. Kg Filter material for odor- and pollutant filters, comprises an expanded absorbent filling, which comprises agglomerate, which is formed predominantly from absorbent particles, which are adhered with a binding agent
DE202010009494U1 (en) 2010-02-15 2011-06-09 Blücher GmbH, 40699 Adsorptive structures with particle and / or aerosol filter function
DE202010009493U1 (en) 2010-02-15 2011-04-07 BLüCHER GMBH Agglomerates of adsorbent particles
DE102010024989A1 (en) 2010-02-15 2011-08-18 Blücher GmbH, 40699 Adsorptive structures with particle and / or aerosol filter function
DE102010024990A1 (en) 2010-02-15 2011-08-18 Blücher GmbH, 40699 Adsorptive system, preferably based on agglomerate, useful in an adsorptive shaped body and a filter, comprises many adsorber particles exhibiting a first and a second particulate adsorption material and a binder support
WO2011098210A1 (en) 2010-02-15 2011-08-18 BLüCHER GMBH Agglomerates of adsorber particles and methods for producing such adsorber particles
WO2011098211A1 (en) 2010-02-15 2011-08-18 BLüCHER GMBH Adsorptive structures having a particle and/or aerosol filter function and method for producing such adsorptive structures
DE202012003179U1 (en) 2011-09-30 2012-10-04 BLüCHER GMBH Sebst-bearing structures with adsorptive properties
WO2013045024A1 (en) 2011-09-30 2013-04-04 BLüCHER GMBH Self-supporting structures having adsorptive properties
DE102012006272A1 (en) 2011-09-30 2013-04-04 BLüCHER GMBH Self-supporting structures with adsorptive properties

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