DE4129979A1 - Temp. profile sensor for extruder nozzle or die - is shaped to suit specific task, carried in low conductivity material and can be used for manual or automatic optimisation of temp. control - Google Patents
Temp. profile sensor for extruder nozzle or die - is shaped to suit specific task, carried in low conductivity material and can be used for manual or automatic optimisation of temp. controlInfo
- Publication number
- DE4129979A1 DE4129979A1 DE4129979A DE4129979A DE4129979A1 DE 4129979 A1 DE4129979 A1 DE 4129979A1 DE 4129979 A DE4129979 A DE 4129979A DE 4129979 A DE4129979 A DE 4129979A DE 4129979 A1 DE4129979 A1 DE 4129979A1
- Authority
- DE
- Germany
- Prior art keywords
- sensor
- temp
- temperature
- temperature profile
- nozzle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/78—Measuring, controlling or regulating of temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92904—Die; Nozzle zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Die Erfindung betrifft einen Sensor nach Anspruch 1-14 und ein Verfahren zur Optimierung der Maschineneinstellung von Kunststoffverarbeitungsmaschinen nach den Ansprüchen 5 und 6.The invention relates to a sensor according to claims 1-14 and a method for optimizing the machine setting of plastic processing machines according to claims 5 and 6.
Der im Hauptanspruch näher beschriebene Sensor erlaubt auch wesentlich genauere Temperaturmessungen im Bereich hinter der Schneckenspitze von Plastifizieraggregaten und im Be reich von Extrusionswerkzeugen, insbesondere eine genauere zeitliche Erfassung der Temperatur wegen der geringen An sprechzeiten und eine hohe Ortsauflösung und Anzahl von Meßpunkten wegen der geringen Größe der einzelnen Meßstel len.The sensor described in more detail in the main claim also allows much more accurate temperature measurements in the area behind the screw tip of plasticizing units and in the loading rich in extrusion tools, especially a more accurate one temporal recording of the temperature due to the low An speaking times and a high spatial resolution and number of Measuring points because of the small size of the individual measuring point len.
Es ist bekannt, daß eine möglichst homogene Temperaturver teilung der Schmelze bei der Kunststoffverarbeitung anzu streben ist. Weiterhin ist bekannt, daß vor der Schnecken spitze radiale und axiale Temperaturprofile auftreten (1, 2).It is known that the most homogeneous possible temperature distribution of the melt should be aimed at in plastics processing. It is also known that radial and axial temperature profiles occur in front of the screws ( 1, 2 ).
Auch im Extrusionswerkzeug wirken sich Temperaturun terschiede zwischen Werkzeugwand und Schmelze auf die Qualität der Erzeugnisse aus (3).Temperature differences between the tool wall and the melt also affect the quality of the products in the extrusion die ( 3 ).
Die bislang zur Verfügung stehenden Sensoren erlauben die Messung von radialen Temperaturprofilen. Bei der Messung macht man aber, da die üblichen Sensoren massive Stahlteile sind, einen Wärmeableitfehler.The sensors available so far allow the Measurement of radial temperature profiles. When measuring one does however, since the usual sensors massive steel parts are a heat dissipation error.
Die Sensoren, die für Spritzgießmaschinendüsen zur Verfü gung stehen, reduzieren den üblichen freien Strömungsquer schnitt im Düsenbereich stark, sind daher verschleißgefähr det und führen zu erhöhter dissipativer Erwärmung, Druck verlust und benötigter Maschinenleistung. Abhilfe schafft eine Erweiterung des Strömungskanals. Dadurch wird aber das Massepolster vergrößert, was insbesondere bei kleinen Schußgewichten zu einer größeren Verweilzeit auf Verarbei tungstemperaturniveau führt und damit die Schmelzequalität mindert.The sensors that are available for injection molding machine nozzles stand, reduce the usual free flow cross cut strongly in the nozzle area and are therefore subject to wear det and lead to increased dissipative heating, pressure loss and required machine performance. Remedy an expansion of the flow channel. This will make it Mass cushion increases, which is especially true for small ones Shot weights for a longer dwell time on processing temperature level and thus the melt quality diminishes.
Zur Beurteilung der Schmelzehomogenität reicht das örtliche und zeitliche Auflösungsvermögen dieser Sensoren nicht aus (2). Die übliche Vorgehensweise zur Beurteilung der thermi schen und mechanischen Homogenität ist die Anfertigung von Dünnschnitten der erstarrten Schmelze und Betrachtung im Mikroskop (2), was sehr aufwendig ist.The spatial and temporal resolution of these sensors is not sufficient to assess melt homogeneity ( 2 ). The usual procedure for assessing the thermal and mechanical homogeneity is the preparation of thin sections of the solidified melt and viewing in the microscope ( 2 ), which is very expensive.
Bei der Einstellung der Werkzeugtemperatur ist aufgrund des fehlenden Wissens über das reale Temperaturprofil im Werk zeug die Einstellung der bestmöglichen Solltemperaturen oft problematisch. Nicht zuletzt deshalb sind daher die im Hauptanspruch erwähnten Simulationsprogramme von großer Bedeutung.When setting the tool temperature is due to the lack of knowledge about the real temperature profile in the factory often the setting of the best possible target temperatures problematic. Not least because of this, the im The main claim mentioned simulation programs of large Importance.
Der Erfindung liegt die Aufgabe zugrunde, das Temperatur profil an den oben angesprochenen Orten mit sehr hoher örtlicher und zeitlicher Auflösung zu vermessen und hieraus Rückschlüsse auf eine bessere Maschineneinstellung und auf die Homogenität der Schmelze zu ziehen.The invention has for its object the temperature profile at the locations mentioned above with very high to measure local and temporal resolution and from it Conclusions on a better machine setting and on to draw the homogeneity of the melt.
Diese Aufgabe wird erfindungsgemäß durch die kennzeichnen den Merkmale nach Anspruch 1-7 gelöst.According to the invention, this object is characterized by the solved the features of claims 1-7.
Literaturliterature
(1) Fritz, H. G.; Grünschloß, E.; Eyerer, P.
Das Schmelztemperaturprofil an
der Schneckenspitze - Messung und
Interpretation
Beitrag zum 11. Stuttgarter
Kunststoffkolloquium, 1989
(2) Bürkle, E.
Verbesserte Kenntnis des Plastifiziersystems
an Spritzgießmaschinen
Dissertation an RWTH Aachen,
1989
(3) Vlachopoulos, J.
Effect of die wall cooling or
heating on extrudate swell
Polym. Eng. Sci 29, 1989, 5,
S. 685-689
(4) Nehren, R.
Konstruktion einer Meßvorrichtung
zur automatischen Erfassung des
radialen Temperaturprofiles vor
der Schneckenspitze
Studienarbeit am IKV, Aachen,
1991(1) Fritz, HG; Grünschloß, E .; Eyerer, P.
The melting temperature profile at the screw tip - measurement and interpretation
Contribution to the 11th Stuttgart Plastic Colloquium, 1989
(2) Bürkle, E.
Improved knowledge of the plasticizing system on injection molding machines
Dissertation at RWTH Aachen, 1989
(3) Vlachopoulos, J.
Effect of die wall cooling or heating on extrudate swell
Polym. Closely. Sci 29, 1989, 5, pp. 685-689
(4) Nehren, R.
Construction of a measuring device for the automatic detection of the radial temperature profile in front of the screw tip
Student work at the IKV, Aachen, 1991
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4129979A DE4129979A1 (en) | 1991-09-10 | 1991-09-10 | Temp. profile sensor for extruder nozzle or die - is shaped to suit specific task, carried in low conductivity material and can be used for manual or automatic optimisation of temp. control |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19914129978 DE4129978A1 (en) | 1991-09-10 | 1991-09-10 | Thermal values of plastics partic. at high cooling rates - are determined using sensor comprising small thermoelements mounted on surface of poor heat-conducting polyimide material |
DE4129979A DE4129979A1 (en) | 1991-09-10 | 1991-09-10 | Temp. profile sensor for extruder nozzle or die - is shaped to suit specific task, carried in low conductivity material and can be used for manual or automatic optimisation of temp. control |
Publications (1)
Publication Number | Publication Date |
---|---|
DE4129979A1 true DE4129979A1 (en) | 1993-05-19 |
Family
ID=25907148
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE4129979A Withdrawn DE4129979A1 (en) | 1991-09-10 | 1991-09-10 | Temp. profile sensor for extruder nozzle or die - is shaped to suit specific task, carried in low conductivity material and can be used for manual or automatic optimisation of temp. control |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE4129979A1 (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DD105760A1 (en) * | 1973-09-20 | 1974-05-12 | ||
DE2425621A1 (en) * | 1974-05-27 | 1975-12-11 | Demag Kunststofftech | INJECTION MOLDING MACHINE |
DE3313043C2 (en) * | 1983-04-12 | 1987-11-05 | Krauss-Maffei Ag, 8000 Muenchen, De | |
US4798692A (en) * | 1984-07-11 | 1989-01-17 | Robert Bosch Gmbh | Method for controlling and/or regulating the injection molding in injection molding machines |
DE3830571A1 (en) * | 1987-09-08 | 1989-04-06 | Toshiba Machine Co Ltd | Method of calculation for flow analysis in injection moulding |
DE3917523A1 (en) * | 1989-05-30 | 1990-12-06 | Beck Erich Dipl Ing Fh | METHOD FOR ADJUSTING AND STABILIZING THE MASS TEMPERATURE WITHOUT DEGREELING IN THE PROCESSING OF THERMOPLASTIC PLASTICS |
DD285484A7 (en) * | 1988-10-17 | 1990-12-19 | Veb Plastaform Graefenthal,Dd | METHOD FOR CONTROLLING INJECTION MOLDING MACHINES FOR DUROMER AND ELASTOMER PROCESSING |
-
1991
- 1991-09-10 DE DE4129979A patent/DE4129979A1/en not_active Withdrawn
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DD105760A1 (en) * | 1973-09-20 | 1974-05-12 | ||
DE2425621A1 (en) * | 1974-05-27 | 1975-12-11 | Demag Kunststofftech | INJECTION MOLDING MACHINE |
DE3313043C2 (en) * | 1983-04-12 | 1987-11-05 | Krauss-Maffei Ag, 8000 Muenchen, De | |
US4798692A (en) * | 1984-07-11 | 1989-01-17 | Robert Bosch Gmbh | Method for controlling and/or regulating the injection molding in injection molding machines |
DE3830571A1 (en) * | 1987-09-08 | 1989-04-06 | Toshiba Machine Co Ltd | Method of calculation for flow analysis in injection moulding |
DD285484A7 (en) * | 1988-10-17 | 1990-12-19 | Veb Plastaform Graefenthal,Dd | METHOD FOR CONTROLLING INJECTION MOLDING MACHINES FOR DUROMER AND ELASTOMER PROCESSING |
DE3917523A1 (en) * | 1989-05-30 | 1990-12-06 | Beck Erich Dipl Ing Fh | METHOD FOR ADJUSTING AND STABILIZING THE MASS TEMPERATURE WITHOUT DEGREELING IN THE PROCESSING OF THERMOPLASTIC PLASTICS |
Non-Patent Citations (9)
Title |
---|
BECK, E.: Durchsatz und Schmelzetemperatur beim Extrudieren gezielt einstellen. In: Kunststoffe 80, 1990, 6,S.667-672 * |
CORNELY, J. * |
et.al.: Messung von Druck u. Tempera-tur bei Spritzguß und Extrusion. In: Plaste und Kautschuk, 10.Jg., H.1/1963, S.51-58 * |
GRÖMAR, Helmut * |
LEEUWEN, J.: ENIGE ASPECTEN VAN DE BEHEERSING VAN * |
PÜTZ, Helmut: Temperaturfühler mit erhöhter Meßgenauigkeit für Kunststoffverar- beitungsmaschinen. In: Kunststoffe 69, 1979, 9, S.588-590 * |
Reges Interesse. In: Maschinenmarkt Würzburg 97, 1991, 20, S.150-154 * |
SCHENKEL, Gerhard: Temeprtatur-Messungen in extru-dierten Strang-Erzeugnissen. In: Sonderdruck aus Kautschuk und Gummi - Kunststoffe, 19.Jg., 1966, H.4, S.213-217 * |
WIEGAND, H.G.: Prozeßautomatisierung beim Extru- dieren und Spritzgießen von Kunststoffen, Carl Hanser Verlag München Wien 1979, S.23-26 * |
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