DE4126382A1 - Separator for extracting solids from fluids - has central shaft and compressed supply to worm screw where solids are extracted and not mixed up - Google Patents
Separator for extracting solids from fluids - has central shaft and compressed supply to worm screw where solids are extracted and not mixed upInfo
- Publication number
- DE4126382A1 DE4126382A1 DE4126382A DE4126382A DE4126382A1 DE 4126382 A1 DE4126382 A1 DE 4126382A1 DE 4126382 A DE4126382 A DE 4126382A DE 4126382 A DE4126382 A DE 4126382A DE 4126382 A1 DE4126382 A1 DE 4126382A1
- Authority
- DE
- Germany
- Prior art keywords
- solids
- screw
- worm screw
- extracted
- central shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000007787 solid Substances 0.000 title claims abstract description 18
- 239000012530 fluid Substances 0.000 title abstract 2
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 241000237858 Gastropoda Species 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 238000000605 extraction Methods 0.000 abstract 2
- 238000000926 separation method Methods 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 210000003608 fece Anatomy 0.000 description 2
- 239000010871 livestock manure Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 210000003097 mucus Anatomy 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920000715 Mucilage Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 238000009313 farming Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F5/00—Sewerage structures
- E03F5/14—Devices for separating liquid or solid substances from sewage, e.g. sand or sludge traps, rakes or grates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/11—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
- B01D29/117—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements arranged for outward flow filtration
- B01D29/118—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements arranged for outward flow filtration open-ended
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/44—Edge filtering elements, i.e. using contiguous impervious surfaces
- B01D29/445—Bar screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6469—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
- B01D29/6476—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a rotary movement with respect to the filtering element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/80—Handling the filter cake in the filter for purposes other than for regenerating for drying
- B01D29/82—Handling the filter cake in the filter for purposes other than for regenerating for drying by compression
- B01D29/828—Handling the filter cake in the filter for purposes other than for regenerating for drying by compression using screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/12—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
- B30B9/121—Screw constructions
Abstract
Description
Die Erfindung betrifft eine Vorrichtung zum Abtrennen von Feststoffen aus Flüssigkeiten mit Hilfe von Preßschnecken separatoren, die auf Grund ihrer Konsistenz mit den bisher bekannten Einrichtungen nicht getrennt werden konnten.The invention relates to a device for separating Solids from liquids using press screws separators, due to their consistency with the previously known facilities could not be separated.
Dabei handelt es sich insbesondere um die Fest-Flüssig- Trennung von Güllearten mit Trockensubstanzen von über 10% und hohen schleimigen Anteilen.These are in particular the solid-liquid Separation of slurry types with dry matter from over 10% and high slimy proportions.
Bei den bisher bekannten Preßschneckenseparatoren zur Fest-Flüssig-Trennung von Gülle werden die verwendeten Preßschnecken mit einer Wendel versehen.In the previously known press screw separators Solid-liquid separation of liquid manure are used Provide press screws with a helix.
Zur besseren Führung der Preßkräfte in axialer Richtung wird der vor dem Pfropfen letzte Schneckenflügel zur Schneckenseele hin ausklingend ausgeführt.For better guidance of the pressing forces in the axial direction the last snail wing before grafting becomes Snail soul running out.
In der europäischen Patentanmeldung 03 67 037 A2 "Verfahren zur Entwässerung von in Wasser suspendierten Feststoffen sowie Preßschneckenseparator dafür" ist eine solche Ausführungsform dargestellt.In European patent application 03 67 037 A2 "Process for dewatering suspended in water Solids and press screw separator therefor " such an embodiment is shown.
Nach den Erfahrungen im praktischen Einsatz mit solchen Maschinen ist die Trennung von Fest-Flüssig-Gemischen aber nur dann möglich, wenn der Anteil an schleimigen Substanzen gering ist. After experience in practical use with such Machines is the separation of solid-liquid mixtures only possible if the proportion of slimy substances is low.
In verschiedenen Anwendungsfällen, insbesondere bei Güllen mit über 10% Trockensubstanzgehalt und hohem Schleimanteil baut sich kein stabiler Feststoffpfropfen auf, so daß der Einsatz der Preßschneckenseparatoren nicht möglich ist.In various applications, especially with slurry builds over 10% dry matter content and high mucus content there is no stable solid plug, so that the insert the press screw separators is not possible.
Auf dem Wege zu den patentgemäßen Erkenntnissen wurde die Ursache dieses Versagens im dem Bereich gefunden, in dem der Schneckenflügel zur Schneckenseele hin ausklingend ausgeführt ist.On the way to the patented knowledge, the The cause of this failure was found in the area where the Snail wings fading towards the snail soul is.
Dieser Bereich bildet eine Zone, in der unter dem hohen Preßdruck das langsam entwässernde Feststoff-Flüssigkeits- Gemisch intensiv durchgewalkt, weiter entwässert und damit verfestigt wird.This area forms a zone in which under the high Pressure the slowly draining solid-liquid The mixture was thoroughly tumbled, further dewatered and thus is solidified.
Diese Walkarbeit geht mit einer Zerkleinerung von Feststoffen und mit einer Mobilisierung von Schleimstoffen einher. Damit wird das Auspressen der Flüssigkeit aus dem Feststoff schwerer und letztlich sogar nicht mehr möglich.This flexing works with a comminution of solids and associated with mobilization of mucus. This will squeeze the liquid out of the solid more difficult and ultimately no longer possible.
Als Gegenmaßnahme wurde in der Patentanmeldung DE-P 14 04 148.4-44 zur Veränderung der Viskosität der Einsatz eines Vibrators dargestellt und eine Erhöhung der Einsatz breite solcher Separatoren erreicht.As a countermeasure, the patent application DE-P 14 04 148.4-44 to change the viscosity of the insert of a vibrator and an increase in stake reached such separators.
Alle in der Praxis vorkommenden Gülle-Trennprozesse können aber auch mit dem Vibratoreinsatz nicht beherrscht werden. All slurry separation processes occurring in practice can but can also not be mastered with the vibrator insert.
Aus betriebswirtschaftlichen Gründen ist der Einsatz wassersparender Maßnahmen in der Massentierhaltung erforder lich. Die Gülle bekommt damit einen immer höheren Trocken substanzgehalt.The use is for business reasons water-saving measures in factory farming are required Lich. The manure gets an ever higher dry substance content.
Das Ziel der Erfindung ist es daher, den Preßschnecken separator so zu verändern, daß auch solche Gülle getrennt werden kann.The aim of the invention is therefore the press screws to change the separator so that such slurry is also separated can be.
Die Aufgabe wird erfindungsgemäß dadurch gelöst, daß der zum Pfropfen hin letzte Schneckenflügel in einer senkrecht zur Schneckenachse hin führenden Kante endet.The object is achieved in that the Graft down last snail wings in a perpendicular to the Edge leading to the screw axis ends.
Ein Vermischen und die Zerkleinerung von Feststoffen sowie die Mobilisierung von Schleimstoffen wird damit weitgehend verhindert. Bei jeder Umdrehung werden entsprechende Feststoffmengen fest an den Pfropfen angelegt. Durch den Preßdruck wird weitere Flüssigkeit abgeschieden und der Pfropfen in Richtung zum Austrag hin bewegt.A mixing and crushing of solids as well as the Mobilization of mucilage is largely prevented. With every turn, corresponding Solid amounts firmly attached to the plug. The liquid is separated by the pressure and the plug moves towards the discharge.
Der Abstand der Schneckenseele zum Sieb ist kleiner auszu führen als der Abstand in Richtung der Schneckenachse zwischen den Wendeln.The distance between the screw core and the sieve should be made smaller lead as the distance in the direction of the screw axis between the spirals.
Das Maß in Richtung der Schneckenachse zwischen den Wendeln hat zwischen 80 und 120 mm zu betragen. The dimension in the direction of the screw axis between the coils has to be between 80 and 120 mm.
Bei einem Durchmesser der Schnecke von ca. 260 mm erfolgt die Ausführung der Schnecke zweigängig. Einesteils wird dadurch eine Verdoppelung der Leistung und andererseits eine bessere axiale Krafteinleitung in den Pfropfen erreicht.With a diameter of the screw of approx. 260 mm, the Execution of the worm with two threads. Partly this doubles the performance and on the other hand, a better axial introduction of force into the Graft reached.
Bei Separatoren mit größeren Schneckendurchmessern werden bei etwa gleicher Schneckensteigung drei- oder mehrgängige Schnecken eingesetzt.For separators with larger screw diameters, at about the same screw pitch three or more gears Snails used.
Im Ausführungsbeispiel und im Bild 1 wird ein Preßschnecken separator (1) mit einer zweigängigen Schnecke (2) mit einem Schneckendurchmesser von 260 mm und einem Wendelabstand von 100 mm dargestellt, die vom Getriebemotor (3) angetrieben wird.In the exemplary embodiment and in Figure 1, a press screw separator ( 1 ) with a two-start screw ( 2 ) with a screw diameter of 260 mm and a spiral distance of 100 mm is shown, which is driven by the geared motor ( 3 ).
Durch den Stabsiebkorb (4) kann die Flüssigkeit entweichen, während von den beiden Schneckenwendeln (5; 6) der Feststoff durch den Pfropfenbereich (7) zum Austrag (8) bewegt wird.The liquid can escape through the bar screen basket ( 4 ), while the solid is moved by the two screw spirals ( 5 ; 6 ) through the plug area ( 7 ) to the discharge ( 8 ).
Die beiden senkrecht zur Schneckenachse stehenden Kanten der Wendeln legen bei jeder Umdrehung entsprechende Feststoff mengen fest und schonend an den Pfropfen an.The two edges of the Spirals deposit appropriate solids with every revolution amount firmly and gently on the stoppers.
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4126382A DE4126382A1 (en) | 1991-08-09 | 1991-08-09 | Separator for extracting solids from fluids - has central shaft and compressed supply to worm screw where solids are extracted and not mixed up |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4126382A DE4126382A1 (en) | 1991-08-09 | 1991-08-09 | Separator for extracting solids from fluids - has central shaft and compressed supply to worm screw where solids are extracted and not mixed up |
Publications (1)
Publication Number | Publication Date |
---|---|
DE4126382A1 true DE4126382A1 (en) | 1993-02-11 |
Family
ID=6437998
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE4126382A Withdrawn DE4126382A1 (en) | 1991-08-09 | 1991-08-09 | Separator for extracting solids from fluids - has central shaft and compressed supply to worm screw where solids are extracted and not mixed up |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE4126382A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4243271C2 (en) * | 1992-12-21 | 2001-09-06 | Fan Separator Gmbh | Method and device for calibrating bar sieves |
DE202007007606U1 (en) * | 2007-05-30 | 2008-10-09 | Röhren- und Pumpenwerk Bauer GmbH | screw extractor |
DE102011018923A1 (en) * | 2011-04-28 | 2012-10-31 | Röhren- und Pumpenwerk Bauer Gesellschaft m.b.H. | Press screw and press screw separator |
DE102012215953A1 (en) * | 2012-09-10 | 2014-03-13 | Voith Patent Gmbh | screw Press |
-
1991
- 1991-08-09 DE DE4126382A patent/DE4126382A1/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4243271C2 (en) * | 1992-12-21 | 2001-09-06 | Fan Separator Gmbh | Method and device for calibrating bar sieves |
DE202007007606U1 (en) * | 2007-05-30 | 2008-10-09 | Röhren- und Pumpenwerk Bauer GmbH | screw extractor |
DE102011018923A1 (en) * | 2011-04-28 | 2012-10-31 | Röhren- und Pumpenwerk Bauer Gesellschaft m.b.H. | Press screw and press screw separator |
DE102012215953A1 (en) * | 2012-09-10 | 2014-03-13 | Voith Patent Gmbh | screw Press |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
8141 | Disposal/no request for examination |