DE4126382A1 - Separator for extracting solids from fluids - has central shaft and compressed supply to worm screw where solids are extracted and not mixed up - Google Patents

Separator for extracting solids from fluids - has central shaft and compressed supply to worm screw where solids are extracted and not mixed up

Info

Publication number
DE4126382A1
DE4126382A1 DE4126382A DE4126382A DE4126382A1 DE 4126382 A1 DE4126382 A1 DE 4126382A1 DE 4126382 A DE4126382 A DE 4126382A DE 4126382 A DE4126382 A DE 4126382A DE 4126382 A1 DE4126382 A1 DE 4126382A1
Authority
DE
Germany
Prior art keywords
solids
screw
worm screw
extracted
central shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE4126382A
Other languages
German (de)
Inventor
Dietrich Dr Eichler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fan Engineering GmbH
Original Assignee
Fan Engineering GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fan Engineering GmbH filed Critical Fan Engineering GmbH
Priority to DE4126382A priority Critical patent/DE4126382A1/en
Publication of DE4126382A1 publication Critical patent/DE4126382A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F5/00Sewerage structures
    • E03F5/14Devices for separating liquid or solid substances from sewage, e.g. sand or sludge traps, rakes or grates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/11Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
    • B01D29/117Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements arranged for outward flow filtration
    • B01D29/118Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements arranged for outward flow filtration open-ended
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/44Edge filtering elements, i.e. using contiguous impervious surfaces
    • B01D29/445Bar screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/64Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
    • B01D29/6469Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
    • B01D29/6476Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a rotary movement with respect to the filtering element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/76Handling the filter cake in the filter for purposes other than for regenerating
    • B01D29/80Handling the filter cake in the filter for purposes other than for regenerating for drying
    • B01D29/82Handling the filter cake in the filter for purposes other than for regenerating for drying by compression
    • B01D29/828Handling the filter cake in the filter for purposes other than for regenerating for drying by compression using screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/121Screw constructions

Abstract

A central shaft (2) has a worm screw arrangement around it and is driven by a motor (3). The fluid with the solids to be extracted is forced through grids (4) which allows the liquid to escape and retains the solids. The right angled rear blades of the worm screw hold the solids back in the stop area (7) for later extraction (8). USE/ADVANTAGE - Improved extraction of solids which are drier and thus wastes less water.

Description

Anwendungsgebietfield of use

Die Erfindung betrifft eine Vorrichtung zum Abtrennen von Feststoffen aus Flüssigkeiten mit Hilfe von Preßschnecken­ separatoren, die auf Grund ihrer Konsistenz mit den bisher bekannten Einrichtungen nicht getrennt werden konnten.The invention relates to a device for separating Solids from liquids using press screws separators, due to their consistency with the previously known facilities could not be separated.

Dabei handelt es sich insbesondere um die Fest-Flüssig- Trennung von Güllearten mit Trockensubstanzen von über 10% und hohen schleimigen Anteilen.These are in particular the solid-liquid Separation of slurry types with dry matter from over 10% and high slimy proportions.

Charakteristik der bekannten technischen LösungenCharacteristic of the known technical solutions

Bei den bisher bekannten Preßschneckenseparatoren zur Fest-Flüssig-Trennung von Gülle werden die verwendeten Preßschnecken mit einer Wendel versehen.In the previously known press screw separators Solid-liquid separation of liquid manure are used Provide press screws with a helix.

Zur besseren Führung der Preßkräfte in axialer Richtung wird der vor dem Pfropfen letzte Schneckenflügel zur Schneckenseele hin ausklingend ausgeführt.For better guidance of the pressing forces in the axial direction the last snail wing before grafting becomes Snail soul running out.

In der europäischen Patentanmeldung 03 67 037 A2 "Verfahren zur Entwässerung von in Wasser suspendierten Feststoffen sowie Preßschneckenseparator dafür" ist eine solche Ausführungsform dargestellt.In European patent application 03 67 037 A2 "Process for dewatering suspended in water Solids and press screw separator therefor " such an embodiment is shown.

Nach den Erfahrungen im praktischen Einsatz mit solchen Maschinen ist die Trennung von Fest-Flüssig-Gemischen aber nur dann möglich, wenn der Anteil an schleimigen Substanzen gering ist. After experience in practical use with such Machines is the separation of solid-liquid mixtures only possible if the proportion of slimy substances is low.  

In verschiedenen Anwendungsfällen, insbesondere bei Güllen mit über 10% Trockensubstanzgehalt und hohem Schleimanteil baut sich kein stabiler Feststoffpfropfen auf, so daß der Einsatz der Preßschneckenseparatoren nicht möglich ist.In various applications, especially with slurry builds over 10% dry matter content and high mucus content there is no stable solid plug, so that the insert the press screw separators is not possible.

Auf dem Wege zu den patentgemäßen Erkenntnissen wurde die Ursache dieses Versagens im dem Bereich gefunden, in dem der Schneckenflügel zur Schneckenseele hin ausklingend ausgeführt ist.On the way to the patented knowledge, the The cause of this failure was found in the area where the Snail wings fading towards the snail soul is.

Dieser Bereich bildet eine Zone, in der unter dem hohen Preßdruck das langsam entwässernde Feststoff-Flüssigkeits- Gemisch intensiv durchgewalkt, weiter entwässert und damit verfestigt wird.This area forms a zone in which under the high Pressure the slowly draining solid-liquid The mixture was thoroughly tumbled, further dewatered and thus is solidified.

Diese Walkarbeit geht mit einer Zerkleinerung von Feststoffen und mit einer Mobilisierung von Schleimstoffen einher. Damit wird das Auspressen der Flüssigkeit aus dem Feststoff schwerer und letztlich sogar nicht mehr möglich.This flexing works with a comminution of solids and associated with mobilization of mucus. This will squeeze the liquid out of the solid more difficult and ultimately no longer possible.

Als Gegenmaßnahme wurde in der Patentanmeldung DE-P 14 04 148.4-44 zur Veränderung der Viskosität der Einsatz eines Vibrators dargestellt und eine Erhöhung der Einsatz­ breite solcher Separatoren erreicht.As a countermeasure, the patent application DE-P 14 04 148.4-44 to change the viscosity of the insert of a vibrator and an increase in stake reached such separators.

Alle in der Praxis vorkommenden Gülle-Trennprozesse können aber auch mit dem Vibratoreinsatz nicht beherrscht werden. All slurry separation processes occurring in practice can but can also not be mastered with the vibrator insert.  

Ziel der ErfindungAim of the invention

Aus betriebswirtschaftlichen Gründen ist der Einsatz wassersparender Maßnahmen in der Massentierhaltung erforder­ lich. Die Gülle bekommt damit einen immer höheren Trocken­ substanzgehalt.The use is for business reasons water-saving measures in factory farming are required Lich. The manure gets an ever higher dry substance content.

Das Ziel der Erfindung ist es daher, den Preßschnecken­ separator so zu verändern, daß auch solche Gülle getrennt werden kann.The aim of the invention is therefore the press screws to change the separator so that such slurry is also separated can be.

Merkmale der ErfindungFeatures of the invention

Die Aufgabe wird erfindungsgemäß dadurch gelöst, daß der zum Pfropfen hin letzte Schneckenflügel in einer senkrecht zur Schneckenachse hin führenden Kante endet.The object is achieved in that the Graft down last snail wings in a perpendicular to the Edge leading to the screw axis ends.

Ein Vermischen und die Zerkleinerung von Feststoffen sowie die Mobilisierung von Schleimstoffen wird damit weitgehend verhindert. Bei jeder Umdrehung werden entsprechende Feststoffmengen fest an den Pfropfen angelegt. Durch den Preßdruck wird weitere Flüssigkeit abgeschieden und der Pfropfen in Richtung zum Austrag hin bewegt.A mixing and crushing of solids as well as the Mobilization of mucilage is largely prevented. With every turn, corresponding Solid amounts firmly attached to the plug. The liquid is separated by the pressure and the plug moves towards the discharge.

Der Abstand der Schneckenseele zum Sieb ist kleiner auszu­ führen als der Abstand in Richtung der Schneckenachse zwischen den Wendeln.The distance between the screw core and the sieve should be made smaller lead as the distance in the direction of the screw axis between the spirals.

Das Maß in Richtung der Schneckenachse zwischen den Wendeln hat zwischen 80 und 120 mm zu betragen. The dimension in the direction of the screw axis between the coils has to be between 80 and 120 mm.  

Bei einem Durchmesser der Schnecke von ca. 260 mm erfolgt die Ausführung der Schnecke zweigängig. Einesteils wird dadurch eine Verdoppelung der Leistung und andererseits eine bessere axiale Krafteinleitung in den Pfropfen erreicht.With a diameter of the screw of approx. 260 mm, the Execution of the worm with two threads. Partly this doubles the performance and on the other hand, a better axial introduction of force into the Graft reached.

Bei Separatoren mit größeren Schneckendurchmessern werden bei etwa gleicher Schneckensteigung drei- oder mehrgängige Schnecken eingesetzt.For separators with larger screw diameters, at about the same screw pitch three or more gears Snails used.

AusführungsbeispielEmbodiment

Im Ausführungsbeispiel und im Bild 1 wird ein Preßschnecken­ separator (1) mit einer zweigängigen Schnecke (2) mit einem Schneckendurchmesser von 260 mm und einem Wendelabstand von 100 mm dargestellt, die vom Getriebemotor (3) angetrieben wird.In the exemplary embodiment and in Figure 1, a press screw separator ( 1 ) with a two-start screw ( 2 ) with a screw diameter of 260 mm and a spiral distance of 100 mm is shown, which is driven by the geared motor ( 3 ).

Durch den Stabsiebkorb (4) kann die Flüssigkeit entweichen, während von den beiden Schneckenwendeln (5; 6) der Feststoff durch den Pfropfenbereich (7) zum Austrag (8) bewegt wird.The liquid can escape through the bar screen basket ( 4 ), while the solid is moved by the two screw spirals ( 5 ; 6 ) through the plug area ( 7 ) to the discharge ( 8 ).

Die beiden senkrecht zur Schneckenachse stehenden Kanten der Wendeln legen bei jeder Umdrehung entsprechende Feststoff­ mengen fest und schonend an den Pfropfen an.The two edges of the Spirals deposit appropriate solids with every revolution amount firmly and gently on the stoppers.

Claims (5)

1. Vorrichtung zum Abtrennen von Feststoffen aus Flüssigkeiten mit Preßschneckenseparatoren, die zum Zurückhalten der Flüssigkeit und zum Aufbau des Preßdruckes einen zylindrischen, an den Seitenwänden sich verspannenden Feststoffpfropfen bilden dadurch gekennzeichnet, daß am Übergang des Feststoffes vom Bereich der Schnecke zum Pfropfen der letzte Schnecken­ flügel in einer senkrecht zur Schneckenachse hin führenden Kante endet.1. Apparatus for separating solids from liquids with press screw separators, which form a cylindrical, on the side walls bracing solid plug to retain the liquid and build up the pressure, characterized in that at the transition of the solid from the area of the screw to the grafting of the last screw wing ends in an edge perpendicular to the screw axis. 2. Vorrichtung nach Anspruch 1 dadurch gekennzeichnet, daß der Abstand der Schneckenseele zum Sieb kleiner ist als der zwischen den Wendeln in Richtung der Schneckenachse befindliche Abstand.2. Device according to claim 1, characterized in that the distance between the screw core and the sieve is smaller than the one between the coils in the direction of the screw axis distance. 3. Vorrichtung nach Anspruch 1 und 2 dadurch gekennzeichnet, daß der Abstand zwischen den Wendeln in Richtung der Schneckenachse mit 80 bis 120 mm ausgeführt ist.3. Device according to claim 1 and 2, characterized in that the distance between the coils towards the Screw axis is designed with 80 to 120 mm. 4. Vorrichtung nach Anspruch 1 bis 3 für Preßschnecken­ separatoren mit Schneckendurchmessern von ca. 260 mm dadurch gekennzeichnet, daß die Schnecke mit zwei Wendeln ausgeführt wird.4. Apparatus according to claim 1 to 3 for press screws separators with screw diameters of approx. 260 mm characterized in that the screw with two Spirals is running. 5. Vorrichtung nach Anspruch 1 bis 3 für Preßschnecken­ separatoren mit größeren Schneckendurchmessern dadurch gekennzeichnet, daß die Schnecke mit drei und mehr Wendeln ausgeführt wird.5. Apparatus according to claim 1 to 3 for press screws separators with larger screw diameters characterized that the snail with three and more Spirals is running.
DE4126382A 1991-08-09 1991-08-09 Separator for extracting solids from fluids - has central shaft and compressed supply to worm screw where solids are extracted and not mixed up Withdrawn DE4126382A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE4126382A DE4126382A1 (en) 1991-08-09 1991-08-09 Separator for extracting solids from fluids - has central shaft and compressed supply to worm screw where solids are extracted and not mixed up

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE4126382A DE4126382A1 (en) 1991-08-09 1991-08-09 Separator for extracting solids from fluids - has central shaft and compressed supply to worm screw where solids are extracted and not mixed up

Publications (1)

Publication Number Publication Date
DE4126382A1 true DE4126382A1 (en) 1993-02-11

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ID=6437998

Family Applications (1)

Application Number Title Priority Date Filing Date
DE4126382A Withdrawn DE4126382A1 (en) 1991-08-09 1991-08-09 Separator for extracting solids from fluids - has central shaft and compressed supply to worm screw where solids are extracted and not mixed up

Country Status (1)

Country Link
DE (1) DE4126382A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4243271C2 (en) * 1992-12-21 2001-09-06 Fan Separator Gmbh Method and device for calibrating bar sieves
DE202007007606U1 (en) * 2007-05-30 2008-10-09 Röhren- und Pumpenwerk Bauer GmbH screw extractor
DE102011018923A1 (en) * 2011-04-28 2012-10-31 Röhren- und Pumpenwerk Bauer Gesellschaft m.b.H. Press screw and press screw separator
DE102012215953A1 (en) * 2012-09-10 2014-03-13 Voith Patent Gmbh screw Press

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4243271C2 (en) * 1992-12-21 2001-09-06 Fan Separator Gmbh Method and device for calibrating bar sieves
DE202007007606U1 (en) * 2007-05-30 2008-10-09 Röhren- und Pumpenwerk Bauer GmbH screw extractor
DE102011018923A1 (en) * 2011-04-28 2012-10-31 Röhren- und Pumpenwerk Bauer Gesellschaft m.b.H. Press screw and press screw separator
DE102012215953A1 (en) * 2012-09-10 2014-03-13 Voith Patent Gmbh screw Press

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Date Code Title Description
8141 Disposal/no request for examination