DE3913897A1 - Prodn. of thick-walled welded steel tubes - using two coils to heat edges up to welding temp. with first coil lying in welding direction - Google Patents
Prodn. of thick-walled welded steel tubes - using two coils to heat edges up to welding temp. with first coil lying in welding directionInfo
- Publication number
- DE3913897A1 DE3913897A1 DE19893913897 DE3913897A DE3913897A1 DE 3913897 A1 DE3913897 A1 DE 3913897A1 DE 19893913897 DE19893913897 DE 19893913897 DE 3913897 A DE3913897 A DE 3913897A DE 3913897 A1 DE3913897 A1 DE 3913897A1
- Authority
- DE
- Germany
- Prior art keywords
- coil
- welding
- edges
- coils
- thick
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K13/00—Welding by high-frequency current heating
- B23K13/01—Welding by high-frequency current heating by induction heating
- B23K13/02—Seam welding
- B23K13/025—Seam welding for tubes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/36—Coil arrangements
- H05B6/44—Coil arrangements having more than one coil or coil segment
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- General Induction Heating (AREA)
Abstract
Description
Die Erfindung bezieht sich auf ein Verfahren zur Herstellung ge schweißter Stahlrohre, bei dem die zu verschweißenden Kanten durch hochfrequente Ströme auf Schweißtemperatur erhitzt werden.The invention relates to a method for producing ge welded steel pipes where the edges to be welded are heated to welding temperature by high-frequency currents.
Nach dieser bekannten Technik werden aus Stahlband, durch ebenfalls bekannte Vorrichtungen Schlitzrohre hergestellt, und die Kanten durch hochfrequente Ströme im Bereich über 100 000 Hertz auf 1 400°C erhitzt und verschweißt.According to this known technique, steel strips are also used known devices made slot tubes, and the edges due to high-frequency currents in the range above 100,000 Hertz 1 400 ° C heated and welded.
Bei starken Wanddicken, die 1/10 bis 1/12 des Rohrdurchmessers betragen, entstehen bei der Kaltumformung vom Stahlband zum Schlitzrohr unerwünschte Spannungen senkrecht zur Rohrachse, die eine einwandfreie Schweißung gefährden.For thick walls, 1/10 to 1/12 of the pipe diameter amount, arise during cold forming from the steel strip to Slotted tube undesirable stresses perpendicular to the tube axis, the endanger a perfect weld.
Nach den bekannten Verfahren wird durch angetriebene und kali brierte Walzen das Schlitzrohr bei Raumtemperatur in den Bereich der lnduktionsspule gebracht.According to the known method is driven by and kali the rollers rolled the slot tube into the area at room temperature brought to the induction coil.
Die induzierten Ströme erhitzen in einem sehr kurzen Rohrab schnitt die zu verschweißenden Kanten, wobei eine möglichst gleichmäßige Temperaturverteilung angestrebt wird.The induced currents heat up in a very short tube cut the edges to be welded, using one if possible uniform temperature distribution is sought.
Bei starken Wanddicken besteht jedoch die Gefahr von unzulässigen Überhitzungen der äußeren Ecken der Kanten bis zu Schmelztempera turen um 1600°C.With thick walls, however, there is a risk of inadmissible Overheating of the outer corners of the edges up to melting temperature doors around 1600 ° C.
Neben diesen erwähnten Querspannungen gefährden auch diese uner wünschten Überhitzungen die Herstellung einwandfreier Schweißnähte.In addition to the above-mentioned transverse stresses, these also pose a real threat wanted overheating to produce flawless welds.
Starkwandig geschweißte Stahlrohre lassen sich in hoher Qualität durch induzierte Ströme nur dann herstellen, wenn zwei technische Voraussetzungen erfüllt und die sich ergebenden Aufgaben gelöst werden. Thick-wall welded steel pipes can be of high quality produced by induced currents only if two technical Prerequisites fulfilled and the resulting tasks solved will.
- 1. Die Kanten müssen vor der Schweißung planparallel spannungsfrei exakt gegenüberliegen.1. The edges must be plane-parallel before welding exactly opposite each other without tension.
- 2. Die Ecken der Kanten müssen vor Überhitzungen geschützt werden.2. The corners of the edges must be protected from overheating will.
Diese technischen Aufgaben werden erfindungsgemäß durch eine Doppelspulen-Anordnung gelöst. (Abb. 1)According to the invention, these technical problems are solved by a double coil arrangement. ( Fig. 1)
Die erste Spule erwärmt das ganze Schlitzrohr auf eine Temperatur unterhalb 800°C.The first coil heats the whole slotted tube to a temperature below 800 ° C.
Durch diese Maßnahme werden die Spannungen innerhalb des Schlitz rohres abgebaut und wegen der Überschreitung des Curiepunktes zusätzlich eine Entmagnetisierung erreicht.With this measure, the tensions within the slot pipe dismantled and because the Curie point was exceeded demagnetization also achieved.
Um eine hohe Eindringtiefe zu erreichen, wird die erste Spule erfindungsgemäß mit einer Mittelfrequenz um 10 000 Hertz betrieben.In order to achieve a high depth of penetration, the first coil operated according to the invention with a center frequency of 10,000 hertz.
Die in deutlichem Abstand angeordnete zweite Spule steigert die Temperatur der Kanten auf die erwünschte Schweißtemperatur von 1 400°C.The second coil arranged at a clear distance increases the Temperature of the edges to the desired welding temperature of 1 400 ° C.
Die Schweißung beginnt also nicht wie nach den bekannten Verfahren mit Raumtemperatur von 20°C, sondern beginnt erfindungsgemäß im Bereich von 800°C in unmagnetischem Zustand.The welding does not begin as with the known methods with room temperature of 20 ° C, but begins according to the invention in the range of 800 ° C in a non-magnetic state.
Die hohe und unzulässige Stromdichte an den Ecken der Kanten wird dadurch vermieden und die Gefahr der Ecken-Überhitzung be seitigt.The high and impermissible current density at the corners of the edges is avoided and the risk of corner overheating sides.
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19893913897 DE3913897A1 (en) | 1989-04-27 | 1989-04-27 | Prodn. of thick-walled welded steel tubes - using two coils to heat edges up to welding temp. with first coil lying in welding direction |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19893913897 DE3913897A1 (en) | 1989-04-27 | 1989-04-27 | Prodn. of thick-walled welded steel tubes - using two coils to heat edges up to welding temp. with first coil lying in welding direction |
Publications (1)
Publication Number | Publication Date |
---|---|
DE3913897A1 true DE3913897A1 (en) | 1990-10-31 |
Family
ID=6379584
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE19893913897 Withdrawn DE3913897A1 (en) | 1989-04-27 | 1989-04-27 | Prodn. of thick-walled welded steel tubes - using two coils to heat edges up to welding temp. with first coil lying in welding direction |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE3913897A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2646991A1 (en) * | 2016-06-17 | 2017-12-18 | Gh Electrotermia, S.A. | Induction welding process of tubes with variable diameter and device to carry out it (Machine-translation by Google Translate, not legally binding) |
-
1989
- 1989-04-27 DE DE19893913897 patent/DE3913897A1/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2646991A1 (en) * | 2016-06-17 | 2017-12-18 | Gh Electrotermia, S.A. | Induction welding process of tubes with variable diameter and device to carry out it (Machine-translation by Google Translate, not legally binding) |
US10391583B2 (en) | 2016-06-17 | 2019-08-27 | Gh Electrotermia, S.A. | Induction welding process for variable diameter pipes and device for carrying out said process |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
OP8 | Request for examination as to paragraph 44 patent law | ||
8130 | Withdrawal | ||
8165 | Unexamined publication of following application revoked |