DE3723352A1 - Method for producing building bricks - Google Patents

Method for producing building bricks

Info

Publication number
DE3723352A1
DE3723352A1 DE19873723352 DE3723352A DE3723352A1 DE 3723352 A1 DE3723352 A1 DE 3723352A1 DE 19873723352 DE19873723352 DE 19873723352 DE 3723352 A DE3723352 A DE 3723352A DE 3723352 A1 DE3723352 A1 DE 3723352A1
Authority
DE
Germany
Prior art keywords
mold
mandrels
stamp
filled
mould
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
DE19873723352
Other languages
German (de)
Inventor
Heinz Ing Grad Duester
Bernhard Roeken
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dorstener Maschinenfabrik AG
Original Assignee
Dorstener Maschinenfabrik AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dorstener Maschinenfabrik AG filed Critical Dorstener Maschinenfabrik AG
Priority to DE19873723352 priority Critical patent/DE3723352A1/en
Publication of DE3723352A1 publication Critical patent/DE3723352A1/en
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/08Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with two or more rams per mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/44Producing shaped prefabricated articles from the material by forcing cores into filled moulds for forming hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention relates to a method for producing building bricks, in particular sand-lime bricks, in a press having an upper and lower ram, between which the filling mass is filled into the mould, in which method spikes penetrate into the mould through one ram so as to form cavities in the green brick. The spikes move into the mould only after it has been completely filled with filling mass. Thereafter, the rams produce the pressing force.

Description

Die Erfindung betrifft ein Verfahren zum Herstellen von Bausteinen insbesondere von Kalksandsteinen in einer Presse mit Ober- und Unterstempel, zwischen denen die Füllmasse in die Form gefüllt wird, wobei durch einen Stempel hindurch Dorne in die Form dringen, um Hohlräume im Formling zu bilden.The invention relates to a method for producing Building blocks in particular of sand-lime bricks in a press with upper and lower stamp, between which the filling compound is filled into the mold, using a stamp penetrate thorns into the mold to create cavities in the Form to form.

Bei hydraulischen Pressen zum Herstellen von Bausteinen ist es bekannt, durch den Unterstempel hindurch Dorne in die leere Form fahren zu lassen und danach die verbleibenden Räume zwischen den Dornen mit Füllmasse auszufüllen und dann die Stempel den Preßdruck erzeugen zu lassen. Dies kann dazu führen, daß die oft recht engen Zwischenräume zwischen den Dornen nicht immer ausreichend verfüllt werden und damit nach dem Verpressen unerwünschte Hohlräume oder Stellen geringerer Dichte im Baustein verbleiben.With hydraulic presses for the production of building blocks it is known to thorn in through the lower stamp to let the empty form go and then the remaining spaces between the thorns with filling compound fill out and then the stamp generate the pressure allow. This can lead to the often very tight Gaps between the thorns are not always sufficient be filled and thus undesirable after pressing Cavities or places of lower density in the block remain.

Aufgabe der Erfindung ist es, ein Verfahren der eingangs genannten Art so zu verbessern, daß ein gleichmäßiges Verfüllen der Form gewährleistet ist. The object of the invention is a method of the beginning to improve the type mentioned so that a uniform Filling the form is guaranteed.  

Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß die Dorne erst nach dem vollständigen Verfüllen der Form mit Füllmasse in die Form einfahren und danach die Stempel den Preßdruck erzeugen.This object is achieved in that the Spikes only after the mold has been completely filled with Insert the filling compound into the mold and then the stamp Generate pressure.

Da während des Verfüllens die Dorne noch nicht oder nur zum Teil in die Form eingefahren sind, kann eine sehr gleichmäßige Füllung bei hohem Füllgrad erreicht werden. Die danach einfahrenden Dorne erzeugen dann eine erste Verdichtung und dann wird der Preßdruck durch den oder die Stempel erzeugt.Because during the filling the thorns are not or only partially retracted into the mold can be very uniform filling with a high degree of filling can be achieved. The the mandrels that then move in create a first one Compression and then the pressing pressure by the or Stamp created.

Damit wird dem Fachmann ein Verfahren an die Hand gegeben, das zu Bausteinen hoher und gleichmäßiger Dichte führt. Besonders vorteilhaft ist es, wenn die Dorne über einen Trägerrahmen hydraulisch eingefahren werden. Auch können die Dorne in Relativbewegung zum Unter- bzw. Oberstempel in die Form eingefahren werden.This gives the person skilled in the art a method that leads to building blocks of high and uniform density. It is particularly advantageous if the spikes over a Carrier frame can be retracted hydraulically. Can too the mandrels in relative movement to the lower or upper stamp be retracted into the mold.

Ein Ausführungsbeispiel des erfindungsgemäßen Verfahrens wird im folgenden näher beschrieben:An embodiment of the method according to the invention is described in more detail below:

Das Verfahren wird vorzugsweise auf einer hydraulischen Presse durchgeführt, die einen Oberstempel und Unterstempel besitzt, zwischen denen ein Formtisch die Form bildet. Der senkrecht bewegliche Unterstempel ist von senkrechten Dornen durchdrungen, deren Anzahl und Größe den gewünschten Hohlräumen in den Bausteinen insbesondere aus Kalksandstein oder Yali entsprechen.The process is preferably carried out on a hydraulic Press carried out an upper stamp and lower stamp has, between which a molding table forms. The vertically movable lower stamp is of vertical Pierced thorns, the number and size of which you want Cavities in the building blocks, in particular made of sand-lime brick or Yali.

Die Form wird verfüllt, während die beiden Stempel noch auseinandergefahren sind und die Dorne in die Form noch nicht oder nur zum Teil eindringen und somit ihr oberes Ende mit der Oberseite des Unterstempels abschließen oder etwas vorstehen. Danach werden die Dorne über einen Trägerrahmen hydraulisch hochgefahren, um in die noch nicht verdichtete Masse einzudringen. Erst darauf erzeugen beide Stempel den erforderlichen Preßdruck. Die Dorne können in Relativbewegung zum Unter- bzw. Oberstempel in die Form eingefahren werden.The mold is filled in while the two stamps are still there have come apart and the mandrels are still in shape not or only partially penetrate and thus their upper end finish with the top of the lower stamp or something protrude. Then the mandrels are placed over a support frame hydraulically ramped up to the not yet compressed  Penetrate mass. Only then do both stamps generate the required pressure. The thorns can be in Relative movement to the lower or upper stamp in the form be retracted.

Die so hergestellten Rohlinge werden aus der Presse herausgebracht und dann noch einer Dämpfhärtung unterzogen.The blanks produced in this way are removed from the press brought out and then subjected to steam curing.

Claims (3)

1. Verfahren zum Herstellen von Bausteinen insbesondere von Kalksandsteinen in einer Presse mit Ober- und Unterstempel, zwischen denen die Füllmasse in die Form gefüllt wird, wobei durch einen Stempel hindurch Dorne in die Form dringen, um Hohlräume im Formling zu bilden, dadurch gekennzeichnet, daß die Dorne erst nach dem vollständigen Verfüllen der Form mit Füllmasse in die Form einfahren und danach die Stempel den Preßdruck erzeugen.1. A process for the production of building blocks, in particular of sand-lime bricks, in a press with upper and lower punches, between which the filling compound is filled into the mold, thorns penetrating the mold through a punch to form cavities in the molding, characterized in that that the mandrels only move into the mold after the mold has been completely filled with filling compound and then the stamps generate the pressing pressure. 2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß die Dorne über einen Trägerrahmen hydraulisch eingefahren werden.2. The method according to claim 1, characterized in that the Hydraulic mandrels retracted via a support frame will. 3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die Dorne in Relativbewegung zum Unter- bzw. Oberstempel in die Form eingefahren werden.3. The method according to claim 1 or 2, characterized in that the Mandrels in relative movement to the lower or upper stamp be retracted into the mold.
DE19873723352 1987-07-15 1987-07-15 Method for producing building bricks Ceased DE3723352A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE19873723352 DE3723352A1 (en) 1987-07-15 1987-07-15 Method for producing building bricks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19873723352 DE3723352A1 (en) 1987-07-15 1987-07-15 Method for producing building bricks

Publications (1)

Publication Number Publication Date
DE3723352A1 true DE3723352A1 (en) 1989-02-02

Family

ID=6331602

Family Applications (1)

Application Number Title Priority Date Filing Date
DE19873723352 Ceased DE3723352A1 (en) 1987-07-15 1987-07-15 Method for producing building bricks

Country Status (1)

Country Link
DE (1) DE3723352A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2652777A1 (en) * 1989-10-10 1991-04-12 Cedibat Method for moulding objects such as, for example, concrete blocks and device for implementing it
DE4331017C1 (en) * 1993-09-13 1994-12-22 Langenstein & Schemann Gmbh Method of controlling a press for green bricks
WO1996026818A1 (en) * 1995-02-26 1996-09-06 Gerhard Hiesl Process and device for producing concrete stones with recesses at their bottom and sides and for equalising the different volume ratios of the concrete that fills the individual moulding cavities

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2128022A1 (en) * 1971-06-05 1972-12-14 Fried. Krupp Gmbh, 4300 Essen Forming punch for the production of whole stone and half stone blanks
DE2402787A1 (en) * 1974-01-22 1975-07-24 Eberweiser Heinz Cavity brick moulder with core punches - uses upper edge weighting plate which is independently raised and lowered

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2128022A1 (en) * 1971-06-05 1972-12-14 Fried. Krupp Gmbh, 4300 Essen Forming punch for the production of whole stone and half stone blanks
DE2402787A1 (en) * 1974-01-22 1975-07-24 Eberweiser Heinz Cavity brick moulder with core punches - uses upper edge weighting plate which is independently raised and lowered

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2652777A1 (en) * 1989-10-10 1991-04-12 Cedibat Method for moulding objects such as, for example, concrete blocks and device for implementing it
DE4331017C1 (en) * 1993-09-13 1994-12-22 Langenstein & Schemann Gmbh Method of controlling a press for green bricks
DE4331017C2 (en) * 1993-09-13 1999-09-23 Langenstein & Schemann Gmbh Process for controlling a stone molding press
WO1996026818A1 (en) * 1995-02-26 1996-09-06 Gerhard Hiesl Process and device for producing concrete stones with recesses at their bottom and sides and for equalising the different volume ratios of the concrete that fills the individual moulding cavities

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Legal Events

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OP8 Request for examination as to paragraph 44 patent law
8131 Rejection