DE3114401A1 - Calibrating devices for plastics profiles - Google Patents

Calibrating devices for plastics profiles

Info

Publication number
DE3114401A1
DE3114401A1 DE3114401A DE3114401A DE3114401A1 DE 3114401 A1 DE3114401 A1 DE 3114401A1 DE 3114401 A DE3114401 A DE 3114401A DE 3114401 A DE3114401 A DE 3114401A DE 3114401 A1 DE3114401 A1 DE 3114401A1
Authority
DE
Germany
Prior art keywords
plastic
profile
plastics
devices
calibrating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE3114401A
Other languages
German (de)
Inventor
Manfred Ing.(grad.) 4595 Lastrup Riedel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of DE3114401A1 publication Critical patent/DE3114401A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/901Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article of hollow bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/12Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/906Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using roller calibration

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention relates to calibrating devices for plastics profiles. In the production of plastics profiles, calibrating devices undertake the final shaping of a desired profile. They may comprise rigid deflectors, plates, boxes or the like, past which a strand of plastic is passed to produce a plastics profile. As this happens, relatively great frictional forces occur between the strand of plastic and the calibrating devices shaping the profile, which has adverse effects on the plastic. The invention provides for calibrating devices which run along with the strand of plastic to be used, said devices being able to take the form of running belts, crawlers or the like and being designed according to a respectively desired plastics profile shape. Using this type of calibrating device, frictional resistances between the faces of the plastics profile and of the moving calibrating devices are reduced, as a result of which there is minimal stressing of the surface of the plastics profile and thus its physical properties are retained.

Description

3ΊΗ4013ΊΗ401

8380/3 b/s ch -i-8380/3 b / s ch -i-

PatentanmeldungPatent application

Ing. (grad) Manfred Riedel, Klein-Roscharden, 4595 Lastrup (Oldbg)Ing. (Grad) Manfred Riedel, Klein-Roscharden, 4595 Lastrup (Oldbg)

Kalibratoren für KunststoffprofileCalibrators for plastic profiles

Bei der Herstellung von Hohl- und Vollprofilen werden Kunststoffe vorzugsweise in einem Extruder aufgeschmolzen, durch eine dem Profil analoge Düse, dem Werkzeug, gepresst und anschließend unter Kühlung abgezogen, wobei sogenannte Kalibratoren die endgültige Formgebung der Kunststoffprofile übernehmen. Diese Kalibratoren bestehen aus gegebenenfalls verstellbaren, jedoch relativ zur Abzugsrichtung des Kunststoffstranges starren Blenden, platten oder Kästen. Die insgesamt großen Berührungsflächen zwischen dem bewegten Kunstst;offstrang und den starren Kalibratoren bedingen erhebliche Reibungskräfte, die sich nicht nur ungünstig auf den Kunststoff auswirken können (bleibende Dehnungen, relativ hoher Längsschrumpf, d.h. reduzierte Maßhaltigkeit, Verschlechterung der Oberflächeneigenschaften), sondern auch großdimensionierte Abzugsvorrichtungen erfordern.Plastics are used in the manufacture of hollow and solid profiles preferably melted in an extruder, pressed through a nozzle similar to the profile, the tool, and then withdrawn while cooling, so-called calibrators take over the final shape of the plastic profiles. These calibrators consist of possibly adjustable, but relative to the pulling direction of the plastic strand rigid panels, panels or boxes. The large areas of contact between the moving plastic strand and the rigid calibrators cause considerable frictional forces, which not only adversely affect the plastic can affect (permanent elongation, relatively high longitudinal shrinkage, i.e. reduced dimensional accuracy, deterioration surface properties), but also large ones Require trigger devices.

Da die genannten Reibungskräfte auch eine Funktion der Abzugsgeschwindigkeit sind, werden die Kunststoffprofilkalibratoren derzeitiger Konzeption zum produktionsgeschwindigkeitsbeötimmenden Faktor in der Weise, daß die Extruder-Since the said frictional forces are also a function of the take-off speed are the plastic profile calibrators current conception to determine the production speed Factor in such a way that the extruder

31144Ö131144Ö1

kapazität nur teilweise ausgenutzt wird.capacity is only partially used.

Die hiermit angemeldete Erfindung besteht in einer neuen \ Kalibrator-Xonzeption, die nicht nur zu Verbesserunger: der? Kunst-stoffprofilqualität, sondern auch zu erneblicher. iro-i duktiorissteigerungen führen kann. Das Hauptmerkmal dieser : neuen Kaiibratoren ist, daß ihre Berührungsflüchen mit dem Kunststoffstrang in gleicher dichtung wie dieser bewegt und dadurch die Reibungsviderstände drastisch herabgesetzt were Dieses wird duch Ausbildung der Kalibrator-Berünrungsfiächen zum Kunststoff strang ait; ],fiuf batider, Raupen und ärmlicher, erreicht, die vorzugsweise als endlose pormgeoungs- und Transportelemente am Anfang und Ende des Kalibrators mit Rollen, Walzen usw. umgelenkt v/erden. Zur Erzielung einer bestimmten Kunststoffprofilform können die Laufbander, Sai usw. glatt, profiliert;, längs und quer unterteilt, miteinander und mit starren Berührungsflächen in gleicher und unterschiedlicher Höhe und Breite kombiniert, eben, konkav, konvex und gewinkelt gestaltet sein. Die Einhaltung von \ bestimmten ;. bmessurif.ex: <iei Kunststoff profile wird duch · mechanische, pneusatische, hydraulische u.a. .:jt;iitzuug und Justierung der Kalibrstor-Laufok'nder, -Raupen uew. erreicht, wobei die Etützmedien (z.h. rletailplatten, Luft, .'asser, CeI usw.) tjleiciizeitig als Kür.lmittel zur ADfinrunt der ,vL-rme aus de:n neiiien Kunststoff dienen könner..The invention hereby registered consists in a new \ calibrator conception, which not only leads to improvement: the? Plastic profile quality, but also too serious. iro-i can lead to increased ductility. The main feature of these : new calibrators is that their contact surfaces with the plastic strand move in the same seal as this one, thereby drastically reducing the frictional resistances. ]. To achieve a certain plastic profile shape, the treadmills, sai, etc. can be smooth, profiled; divided lengthways and transversely, combined with one another and with rigid contact surfaces of the same and different heights and widths, flat, concave, convex and angled. Compliance with \ certain;. bmessurif.ex: <iei plastic profiles are made by · mechanical, pneumatic, hydraulic etc. reached, whereby the supporting media (zh retail plates, air, .'asser, ceI, etc.) can sometimes serve as a cooling agent for the application of the, vL-arms made of the: neiiien plastic.

BAD ORIGINALBATH ORIGINAL

.^: 31U401. ^: 31U401

Der Kontakt der KunststoffstrangfIachen mit den Kalibratorflachen kann durch erhöhten Innendruck im Kunststoffprofil, durch Anlagen eines Unterdruckes von außen oder durch eine Kombination beider Methoden bewirkt werden.The contact of the plastic strand surfaces with the calibrator surfaces can be caused by increased internal pressure in the plastic profile, by applying a negative pressure from the outside or by a Combination of both methods can be effected.

Die Kalibrator-Laufbänder, -Raupen usw. können entweder aktiv, z.B. durch Motoren, angetrieben oder durch den von den Abzugsvorrichtungen bewegten Kunststoffstrang mitgenommen werden; auch eine Kombination dieser beiden Antriebsarten ist möglich. Dadurch können die derzeit notwendigerweise groß dimensionierten Abzugsvorrichtungen wegfallen oder vermindert werden. Die Reduzierung der Reibungswiderstan de zwischen Kunststoffprofil und bewegten Kalibratorflächen erlaubt die Minimalisierung von unerwünschten, molekularen LängsOrientierungen, eingefrorenen Spannungen und Längs schrumpf, damit eine verbesserte Maßhaltigkeit der fertigen Kunststoffprofile, sowie eine nur minmale Beanspruchung der Kunststoffprofiloberflachen, wodurch deren physikalische und ästhetische Eigenschaften optimal erhalten bleiben.The calibrator treadmills, caterpillars, etc. can either be active, e.g. by motors, driven or carried along by the plastic strand moved by the pull-off devices will; a combination of these two types of drive is also possible. This allows the currently necessarily large-sized trigger devices are omitted or be reduced. The reduction of the frictional resistance between plastic profile and moving calibrator surfaces allows the minimization of undesired, molecular longitudinal orientations, frozen tensions and longitudinal shrinkage, thus an improved dimensional accuracy of the finished plastic profiles, as well as only minimal stress the plastic profile surfaces, making their physical and aesthetic properties are optimally preserved.

Die durch die neue Kalibrator-Konzeption gemäß dieser Er findung mögliche Erhöhung der Produktionsgeschwindigkeit ist nicht nur ein ökonomischer Vorteil, sondern führt auch zu einer Verkürzung der Verweil zeit des Kunststoffes im Extruder, wodurch die thermische Degradation reduziert wird, was direkt mit verbesserten Eigenschaften des Kunst-The by the new calibrator conception according to this He-making possible increase in production speed is not only an economic advantage, but leads also to a shortening of the residence time of the plastic in the extruder, whereby the thermal degradation is reduced which is directly related to improved properties of the art

.. .-. 311U01.. .-. 311U01

stoffprofiles verbunden ist.fabric profile is connected.

Die beigefügten Zeichnungen 1 bis 4 zeigen Beispiele für die Konzeption der Kalibratoren für Kunststoffprofile gemäß dieser Erfindung. Der besseren Übersichtlichkeit wegen sind Vorrichtung für die Justierung, Druckgebung und Kühlung weggelassen.The accompanying drawings 1 to 4 show examples of the design of the calibrators for plastic profiles according to of this invention. For the sake of clarity, there are devices for adjustment, pressure application and cooling omitted.

Claims (4)

3_. Patentansprüche |.1.. Kalibratoren in der Form von einzelnen oder miteinander kombinierten, beweglichen, aktiv oder passiv angetriebenen Laufbändern, Raupen usw.;3_. Claims | .1 .. calibrators in the form of individual or combined, movable, actively or passively driven treadmills, caterpillars, etc .; 1.1. 2. Kombinationen von beweglichen Laufbändern, Raupen usw. mit starren Kalibratorflachen;2. Combinations of moving treadmills, caterpillars, etc. with rigid calibrator surfaces; 3. Profilierung der Kaiibrator-Laufbänder, -Raupen usw. durch u.a. Segmentierung, konvexe, konkave und gewinkelte Formgebung;3. Profiling of the calibrator treadmills, caterpillars, etc. through segmentation, convex, concave and angled shaping; 4. Kunststoffprofile, die mit den in Patentansprüchen4. Plastic profiles that comply with the claims $.1. bis i.J. genannten Kalibratoren hergestellt wurden.$ .1. until i.J. named calibrators were manufactured.
DE3114401A 1981-01-31 1981-04-09 Calibrating devices for plastics profiles Withdrawn DE3114401A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP81100229 1981-01-31

Publications (1)

Publication Number Publication Date
DE3114401A1 true DE3114401A1 (en) 1982-08-26

Family

ID=8187532

Family Applications (1)

Application Number Title Priority Date Filing Date
DE3114401A Withdrawn DE3114401A1 (en) 1981-01-31 1981-04-09 Calibrating devices for plastics profiles

Country Status (1)

Country Link
DE (1) DE3114401A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3907748A1 (en) * 1989-03-10 1990-09-13 Spiess Kunststoff Recycling Process for continuously producing extruded sections from recycled plastics material and apparatus for carrying out the process
DE4129881A1 (en) * 1991-09-09 1993-04-08 Gerhard Dr Ing Frey Molecular orientation for enhanced properties in plastic profile - in which molecular structure is oriented by pressure application on surface during solidification of extruded profile
WO2004030894A1 (en) * 2002-10-02 2004-04-15 Fogazzi De Venturelli Andrea & C. S.N.C. Calibrating device and method for calibrating roundish extrudate using deformable flat endless belt
DE102008047946A1 (en) * 2008-09-18 2009-08-27 Battenfeld Extrusionstechnik Gmbh Biaxial stretching pipe i.e. plastic pipe, producing method, involves expanding pipe by excess pressure and molding pipe by calibrating outlet until biaxial stretching pipe is produced without inserting mandrel to set counter pressure

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3907748A1 (en) * 1989-03-10 1990-09-13 Spiess Kunststoff Recycling Process for continuously producing extruded sections from recycled plastics material and apparatus for carrying out the process
DE4129881A1 (en) * 1991-09-09 1993-04-08 Gerhard Dr Ing Frey Molecular orientation for enhanced properties in plastic profile - in which molecular structure is oriented by pressure application on surface during solidification of extruded profile
WO2004030894A1 (en) * 2002-10-02 2004-04-15 Fogazzi De Venturelli Andrea & C. S.N.C. Calibrating device and method for calibrating roundish extrudate using deformable flat endless belt
DE102008047946A1 (en) * 2008-09-18 2009-08-27 Battenfeld Extrusionstechnik Gmbh Biaxial stretching pipe i.e. plastic pipe, producing method, involves expanding pipe by excess pressure and molding pipe by calibrating outlet until biaxial stretching pipe is produced without inserting mandrel to set counter pressure

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