DE3023924C2 - Multi-layer lightweight building board and device for its production - Google Patents
Multi-layer lightweight building board and device for its productionInfo
- Publication number
- DE3023924C2 DE3023924C2 DE3023924A DE3023924A DE3023924C2 DE 3023924 C2 DE3023924 C2 DE 3023924C2 DE 3023924 A DE3023924 A DE 3023924A DE 3023924 A DE3023924 A DE 3023924A DE 3023924 C2 DE3023924 C2 DE 3023924C2
- Authority
- DE
- Germany
- Prior art keywords
- metal
- building board
- production
- lightweight building
- metal profiles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
- B29C44/32—Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
- B29C44/326—Joining the preformed parts, e.g. to make flat or profiled sandwich laminates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/046—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
- B32B5/20—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material foamed in situ
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/718—Weight, e.g. weight per square meter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
Description
Die Erfindung betrifft eine Mehrschichtenleichtbauplatte aus beidseitigen ebenen oder profilierten Metallaußenlagen und dazu eingebrachtem Kunststoffhartschaum, der die Metallaußenlagen auf Abstand hält, sowie eine Vorrichtung zu ihrer Herstellung.The invention relates to a multilayer lightweight building board made of flat or profiled metal outer layers on both sides and a plastic rigid foam that keeps the outer metal layers at a distance, as well as a device for their manufacture.
Für den Einsatz als Dach- oder Wandbauteile sind Leichtbauplatten bekannt (z. B. DE-GM 66 03 042 und 73 03 804), bei denen zwischen vorzugsweise metallischen, sich über die gesamte Breite erstreckenden Deckschichten eine Schaumstoffschicht angeordnet ist. Bei dieser Art von Bauteilen wird die Sandwichwirkung statisch genutzt. Die ebenen oder profilierten Deckschichten bilden auch die endgültige, sichtbare Oberfläche. Lightweight panels are known for use as roof or wall components (e.g. DE-GM 66 03 042 and 73 03 804), in which between preferably metallic, extending over the entire width Cover layers a foam layer is arranged. With this type of component, the sandwich effect used statically. The flat or profiled top layers also form the final, visible surface.
Derartige Bauteile können nur schwierig mit anderen Bauteilen bzw. Baustoffen verbunden, insbesondere verkleidet werden.Such components can only be connected with other components or building materials with difficulty, in particular to be disguised.
Es sind auch Leichtbauplatten bekannt, bei denen in den auf ein Profilblech aufgetragenen Kunststoffhartschaum Holzplatten eingelegt sind. Dabei ist jedoch eine Sandwichwirkung statisch nicht nutzbar zu machen, da die Holzlattung innerhalb der jeweiligen Plattenlänge Stöße aufweist. Weiterhin wird insbesondere als verbesserungsbedürftig angesehen, daß eine kontinuierliche Herstellung durch die in der Länge begrenzten Holzlatten nicht möglich ist.There are also known lightweight panels in which the rigid plastic foam applied to a profiled sheet metal Wooden panels are inserted. However, a sandwich effect cannot be used statically, because the wooden battens have joints within the respective panel length. Furthermore, it is particularly considered to be in need of improvement considered that a continuous production by the limited in length Wooden slats is not possible.
Der Erfindung liegt die Aufgabe zugrunde, eine Mehrschichtenleichtbauplatte der eingangs genannten Art zu schaffen, bei der mit einfachen Mitteln andere Bauteile, insbesondere Verkleidungen angebracht werden können.The invention is based on the object of providing a multilayer lightweight building board of the type mentioned at the beginning To create a way in which other components, in particular cladding, are attached using simple means can.
Gemäß der Erfindung wird dazu vorgeschlagen, daß eine Metallaußenlage aus einzelnen, im seitlichen Abstand zueinander angeordneten endlosen Metallprofilen bestehtAccording to the invention, it is proposed that a metal outer layer from individual, at a lateral distance there is endless metal profiles arranged to one another
Bei einem Dachelement (DE-OS 25 08 04S) sind an der Innenseite beider Abdeckbieche im seitlichen Abstand zueinander Metallwiiikel fest ajigeocdnet. Dadurch soll die Schubkraftübertragung zwischen Schaum und sich über die gesamte Breite erstreckenden Abdeckblechen verbessert werden. Das nicht kontinuierlieh gefertigte Dachelement ist nicht zur Aufnahme von Verkleidungen vorgesehen, sondern stellt bereits selbst eine fertige Verkleidung, z. B. den Deckenabschluß, dar.In a roof element (DE-OS 25 08 04S) are on the inside of both cover sheets at a lateral distance metal objects firmly attached to each other. Through this is intended to transfer the shear force between the foam and the cover plates extending over the entire width be improved. The roof element, which is not manufactured continuously, is not intended to accommodate Cladding provided, but is already a finished cladding, z. B. the ceiling finish.
Dagegen wird durch die erfindungsgemäße Lösung auf ein über die gesamte Breite durchgehendes Abdeckblech verzichtet. Die Abdeckung des Schaumkerns und seine Sicherung gegen Wasseraufnahme erfolgt lediglich durch eine als Wasserdampf-Diffusions-Dichtung wirksame Folie von maximal ca. 50 μπι.In contrast, the solution according to the invention provides for a cover plate that is continuous over the entire width waived. The foam core is only covered and secured against water absorption by a film effective as a water vapor diffusion seal of a maximum of approx. 50 μm.
Dadurch wird erfindungsgemäß in einfacher Weise und unter wesentlicher Einsparung von Material und Gewicht eine sichere Befestigungsmöglichkeit für andere Bauteile erzielt.This is according to the invention in a simple manner and with substantial savings in material and Weight achieved a secure attachment option for other components.
In weiterer Ausgestaltung des Erfindungsgedankens können vorteilhaft die Metallprofile über die Oberflächenebsne des Kunststoffhartschaums hinausragen, so daß ohne weiteres ein Abstand, z. B. für Hinterlüftungszwecke, entsteht.In a further embodiment of the inventive concept, the metal profiles can advantageously be placed over the surface plane of the rigid plastic foam protrude, so that easily a distance, z. B. for ventilation purposes, arises.
Es können aber auch in besonderen Fällen die Metallprofile nichi über die Oberflächenebene hinausragen.
Die erfindungsgemäße Mehrschichtenleichtbauplatte kann, wie bei Sandwichprodukten bekannt, als selbsttragendes
Dach- oder Wandbauteil eingesetzt werden, wobei z. B. Fassadenbaustoffe oder Dacheindeckungen ohne
weiteres auch mit der notwendigen Hinterlüftung montiert werden können. Durch die ermöglichte kontinuierliche
Herstellung können alle gewünschten Plattenlängen ohne Stoßverbindungen der Metallprofile gefertigt
werden.In special cases, however, the metal profiles cannot protrude beyond the surface plane.
The multilayer lightweight construction panel according to the invention can, as is known in sandwich products, be used as a self-supporting roof or wall component, with z. B. facade building materials or roof coverings can easily be installed with the necessary rear ventilation. Thanks to the continuous production that is made possible, all desired panel lengths can be produced without butt joints between the metal profiles.
Die Befestigung an den Metallprofilen durch gezielte Auswahl der Befestigungsmittel und vorgegebene Anzugskräfte ergibt absolut nachweisbare Befestigungskräfte. Die Verwendung korrosionsbeständiger Materialien gewährleistet eine lange Haltbarkeit.Fastening to the metal profiles through the targeted selection of fasteners and specified tightening forces results in absolutely verifiable fastening forces. The use of corrosion-resistant materials ensures a long shelf life.
Die erfindungsgemäße Vorrichtung zur Herstellung der vorgeschlagenen Leichtbauplatte zeichnet sich vorteilhaft dadurch aus, daß für jedes Metallprofil ein Profilierwalzensatz quer zur Produktionseinrichtung verschiebbarangeordnet ist.The device according to the invention for producing the proposed lightweight construction panel is advantageous characterized in that for each metal profile a set of profiling rollers is arranged to be displaceable transversely to the production facility is.
Zweckmäßigerweise sind die Profilierwalzensätze auf Schiebwellen angeordnet, und das eine Plattenband weist zur Führung der Metallprofile und zur Kalibrierung der Zwischenräume Gummibänder auf.The profiling roller sets are expediently arranged on sliding shafts, and the one apron conveyor has rubber bands to guide the metal profiles and to calibrate the gaps.
Nachstehend wird die Erfindung anhand von in den Zeichnungen schematisch dargestellten Ausführungsbeispielen näher erläutert. Im einzelnen zeigtThe invention is described below with reference to the exemplary embodiments shown schematically in the drawings explained in more detail. In detail shows
Fig. 1 den Querschnitt einer Leichtbauplatte mit nicht herausragenden Metallprofilen,Fig. 1 shows the cross section of a lightweight panel with non-protruding metal profiles,
F i g. 2 eine abgewandelte Ausführungsform mit Auflagen,
F i g. 3 die Eckverbindung zweier Leichtbauplatten,F i g. 2 a modified embodiment with cushions,
F i g. 3 the corner connection of two lightweight panels,
F i g. 4 die Einlaufsituation in schaubildlicher Darstellung, F i g. 4 the inlet situation in a graphical representation,
Fig.5 einen Schnitt gemäß der Linie V-V in Fig.4 mit einer Leichtbauplatte mit herausragenden Metallprofilen. FIG. 5 shows a section along the line V-V in FIG with a lightweight panel with protruding metal profiles.
Gemäß Fig. 1 werden eine profilierte Deckschicht 1, — die z. B. das Zugband bildet, — und die gegenüberliegenden Metallprofile 2, — die z. B. das Druckband bil-According to Fig. 1, a profiled cover layer 1, - the z. B. forms the tension band, - and the opposing metal profiles 2, - the z. B. form the printing tape
den, — über Kunststoff hartschaum 3 auf Abstand gehalten und verbunden. Die Metallprofile 2 ragen nicht aus der Oberfiächenebene 4 heraus, die durch eine Aluminiumfolie 5 gebildet ist- held at a distance and connected via rigid plastic foam 3. The metal profiles 2 do not protrude the surface plane 4, which is formed by an aluminum foil 5
Die Ausführungsform gemäß Fig.2 unterscheidet sich im wesentlichen durch eine ebene Deckschicht 6 und auf den Metallprofilen 2 angebrachte Auflagen 7 aus z. B. Kunststoff oder dergleichen, die als Abstandshalter z. B. als notwendige Hinterlüftung für einen Verkleidungsstoff dienen können (siehe auch herausragende Metaliprofile 2 in F i g. 5).The embodiment according to FIG. 2 differs essentially in that it has a flat cover layer 6 and attached to the metal profiles 2 supports 7 made of, for. B. plastic or the like that act as a spacer z. B. as necessary ventilation for a cladding material can serve (see also outstanding metal profiles 2 in FIG. 5).
Durch an den Metallprofilen 2 befestigte Laschen 8 können in einfacher Weise z. B. Eckverbindungen gemäß F i g. 3 gebildet werden.By attached to the metal profiles 2 tabs 8 can be easily z. B. corner connections according to F i g. 3 are formed.
Entsprechend F i g. 4 wird für jedes Metallprofil 2 von einem Haspel 9 ein Bandstreifen 10 abgerollt, der in Profilierwalzensätzen 11 profiliert wird, die auf Schiebewellen 12 quer zur Produktionsrichtung verschiebbar sind. Zwischen die beiden Plattenbänder 13,14 des Doppelplattenbandes 15 wird durch die Schäumvorrichtung 16 zunächst flüssiger Kunststoffhartschaum 3 eingespritzt, in den die Metallprofile 2 eingeführt werden. Die Einbringung des Trapezbleches 17 und der Aluminiumfolie 18 ist nicht dargestellt (Fig. 5). Zur Führung der Metallprofile 2 und zur Formung der Zwischenräume 19 weist das Plattenband 13 Gummibänder 20 auf.According to FIG. 4 is for each metal profile 2 of a reel 9 unrolled a strip of tape 10, which is profiled in profiling roller sets 11, which on sliding shafts 12 are displaceable transversely to the production direction. Between the two apron conveyors 13, 14 of the double apron conveyor 15, liquid rigid plastic foam 3 is initially injected by the foaming device 16, into which the metal profiles 2 are introduced. The introduction of the trapezoidal sheet 17 and the aluminum foil 18 is not shown (Fig. 5). For guiding the metal profiles 2 and for forming the spaces 19 the apron conveyor 13 has rubber bands 20.
Hierzu 2 Blatt ZeichnungenFor this purpose 2 sheets of drawings
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Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3023924A DE3023924C2 (en) | 1980-06-26 | 1980-06-26 | Multi-layer lightweight building board and device for its production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3023924A DE3023924C2 (en) | 1980-06-26 | 1980-06-26 | Multi-layer lightweight building board and device for its production |
Publications (2)
Publication Number | Publication Date |
---|---|
DE3023924A1 DE3023924A1 (en) | 1982-01-14 |
DE3023924C2 true DE3023924C2 (en) | 1984-06-14 |
Family
ID=6105510
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE3023924A Expired DE3023924C2 (en) | 1980-06-26 | 1980-06-26 | Multi-layer lightweight building board and device for its production |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE3023924C2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4217934A1 (en) * | 1992-05-30 | 1993-12-02 | Burkhart Schurig | Lightweight reinforced high strength foam filled component - contains grid pattern of flat e.g. steel or plastic strips embedded in the foam close to the surface exposed to tension stresses |
DE4416027C2 (en) * | 1994-05-06 | 1998-02-19 | Goetz Peter Dipl Ing Fh | Lightweight board |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3246058A (en) * | 1961-02-28 | 1966-04-12 | Allied Chem | Method for producing reinforced foam laminate structures |
DE6603042U (en) * | 1966-05-28 | 1969-08-21 | Hoesch Ag | WALL ELEMENT. |
DE6805688U (en) * | 1968-10-30 | 1969-06-12 | Siegener Ag Geisweid Eisenkons | BUILDING PLATE |
FR2029869A5 (en) * | 1969-01-29 | 1970-10-23 | Wanner Isofi Isolation | |
DE6922341U (en) * | 1969-06-04 | 1971-02-04 | Suellhoefer Heinz | SELF-SUPPORTING INSULATION ELEMENT. |
DE7303804U (en) * | 1973-02-01 | 1976-04-15 | Hoesch Werke Ag, 4600 Dortmund | PRE-FABRICATED ELEMENT |
DE7601057U1 (en) * | 1976-01-16 | 1976-05-20 | Alcan Aluminiumwerke Gmbh, 3400 Goettingen | INSULATING PANEL |
-
1980
- 1980-06-26 DE DE3023924A patent/DE3023924C2/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
DE3023924A1 (en) | 1982-01-14 |
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Legal Events
Date | Code | Title | Description |
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OP8 | Request for examination as to paragraph 44 patent law | ||
8127 | New person/name/address of the applicant |
Owner name: ESTEL HOESCH WERKE AG, 4600 DORTMUND, DE |
|
8127 | New person/name/address of the applicant |
Owner name: HOESCH WERKE AG, 4600 DORTMUND, DE |
|
D2 | Grant after examination | ||
8327 | Change in the person/name/address of the patent owner |
Owner name: HOESCH AG, 4600 DORTMUND, DE |
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8364 | No opposition during term of opposition | ||
8327 | Change in the person/name/address of the patent owner |
Owner name: FRIED. KRUPP AG HOESCH-KRUPP, 4300 ESSEN UND 4600 |
|
8339 | Ceased/non-payment of the annual fee |