DE2537182A1 - Composite piston for high performance engines - has thermal cracking preventing welding ring on piston cavity edge - Google Patents
Composite piston for high performance engines - has thermal cracking preventing welding ring on piston cavity edgeInfo
- Publication number
- DE2537182A1 DE2537182A1 DE19752537182 DE2537182A DE2537182A1 DE 2537182 A1 DE2537182 A1 DE 2537182A1 DE 19752537182 DE19752537182 DE 19752537182 DE 2537182 A DE2537182 A DE 2537182A DE 2537182 A1 DE2537182 A1 DE 2537182A1
- Authority
- DE
- Germany
- Prior art keywords
- piston
- ring
- welding
- attached
- combustion bowl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/28—Other pistons with specially-shaped head
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/0015—Multi-part pistons
- F02F3/003—Multi-part pistons the parts being connected by casting, brazing, welding or clamping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B3/00—Engines characterised by air compression and subsequent fuel addition
- F02B3/06—Engines characterised by air compression and subsequent fuel addition with compression ignition
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/02—Light metals
- F05C2201/021—Aluminium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/04—Heavy metals
- F05C2201/0433—Iron group; Ferrous alloys, e.g. steel
- F05C2201/0448—Steel
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
Abstract
Description
MOTOREN- UND TURBINEN-UNION FRIEDRICHSHAFEN G GMEII Friedrichshafen Kolben Die Erfindung bezieht sich auf einen Kolben für eine Brennkraftmaschine, der aus einem Kolbenoberteil mit einer Brennraummulde und einem Kolbenunterteil zusammengesetzt ist.ENGINE AND TURBINE UNION FRIEDRICHSHAFEN G GMEII Friedrichshafen Piston The invention relates to a piston for an internal combustion engine, that consists of an upper piston part with a combustion bowl and a lower piston part is composed.
Derartige mehrteilige Kolben kommen bei Hochleistungs-Brennkraftmaschinen zur Anwendung, bei denen mit Kolben aus einem einzigen Material die auftretenden Beanspruchungen nicht mehr beherrscht werden.Such multi-part pistons are used in high-performance internal combustion engines for use where pistons made of a single material are used Stresses can no longer be controlled.
Bekannt sind mehrteilige Kolben mit einem Kolbenunterteil aus einer Aluminium-Legierung und einem Kolbenoberteil aus Stahl. Bei Kolben mit einer aus verbrennungstechnischen Gründen eingezogenen Brennraummulde im Kolbenoberteil, ist der Rand der Brennraummulde die thermisch höchstbeanspruchte Stelle des ganzen Kolbens.Multi-part pistons with a lower piston part are known Aluminum alloy and a steel piston top. For pistons with one off combustion bowl retracted in the piston upper part is due to combustion reasons the edge of the combustion bowl is the most thermally stressed point of the entire piston.
Trotz hochwertigen Materials für das Kolbenoberteil entstehen am Rand der Brennraummulde infolge hoher Temperatur an dieser Stelle Spannungsrisse, wodurch die Gebrauchsdauer des Kolbens erheblich gemindert wird.Despite the high quality material for the piston top, they are created on the edge the combustion bowl due to high temperature at this point stress cracks, which the service life of the piston is significantly reduced.
Es ist deshalb Aufgabe der Erfindung, bei einem mehrteiligen Kolben mit einer Brennraummulde im Kolbenoberteil einen thermisch besonders widerstandsfähigen Rand der Brennraummulde zu schaffen.It is therefore the object of the invention in the case of a multi-part piston with a combustion bowl in the upper part of the piston, it is particularly thermally resistant To create the edge of the combustion bowl.
Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß ein den Rand der Brennraummulde bildender Ring aus hochwarmfestem Material am Umfang der Brennraummuldenöffnung durch Schweißen befestigt ist. Hierdurch ist es möglich, für den Rand der Brennraummulde einen Werkstoff zu wählen, der gegen die hohe thermische Beanspruchung an dieser Stelle des Kolbens besonders widerstandsfähig ist.This object is achieved according to the invention in that a the edge The ring of high temperature resistant material forming the combustion bowl on the circumference of the combustion bowl opening attached by welding. This makes it possible for the edge of the combustion bowl to choose a material that can withstand the high thermal stress on this Place of the piston is particularly resistant.
Gemäß der Erfindung ist der Ring durch ein Schweißverfahren ohne Verwendung von Schweißzusatzwerkstoff am Kolbenoberteil befestigt.According to the invention, the ring is without use by a welding process attached to the upper part of the piston by filler metal.
In einer Ausgestaltung der Erfindung ist der Ring durch Elektronenstrahlschweißen am Kolbenoberteil befestigt.In one embodiment of the invention, the ring is made by electron beam welding attached to the piston top.
In einer anderen Ausgestaltung der Erfindung ist der Ring durch Reibschweißen am Kolbenoberteil befestigt.In another embodiment of the invention, the ring is friction welded attached to the piston top.
Erfindungsgemäß ist die Schweißnaht zwischen Ring und Kolbenoberteil auf einer konischen Verbindungsfläche angeordnet.According to the invention, the weld seam between the ring and the upper piston part arranged on a conical connecting surface.
Bei der Herstellung des Kolbenoberteils wird erfindungsgemäß ein aus dem hochwarmfesten Ringmaterial bestehen~ der Hohlzylinder, der an seinem Ende die zum Kolbenoberteil korrespondierende konische Verbindungsfläche aufweist, am Kolbenoberteil durch Reibschweißen befestigt.In the manufacture of the upper piston part, according to the invention, a is made the highly heat-resistant ring material consist of the hollow cylinder, which at its end has the has a conical connecting surface corresponding to the upper piston part, on the upper piston part attached by friction welding.
Die endgültige Formgebung des Randes der Brennraummulde erfolgt durch eine entsprechende spanende Bearbeitung.The final shape of the edge of the combustion bowl is done by corresponding machining.
Als Material für den Ring wird erfindungsgemäß Beryllium-Bronze verwendet. Dieses Material besitzt auch bei hohen Temperaturen noch eine große Zähigkeit, wodurch eine geringe Spannungsrißempfindlichkeit gegeben ist.According to the invention, beryllium bronze is used as the material for the ring. This material still has a high degree of toughness even at high temperatures, which means there is a low susceptibility to stress cracking.
Die mit der Erfindung erzielten Vorteile bestehen insbesondere darin, daß ein höchstbelastbarer Kolben auf besonders wirtschaftliche Weise herstellbar ist, und daß ein beanspruchungsgerechter Werkstoffeinsatz erreicht wird, durch den sich eine Senkung der Materialkosten ergibt.The advantages achieved with the invention are in particular: that a highly resilient piston can be produced in a particularly economical manner is, and that a load-appropriate use of material is achieved by the there is a reduction in material costs.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird im folgenden näher beschrieben.An embodiment of the invention is shown in the drawing and is described in more detail below.
Ein Kolben ii für eine Brennkraftmaschine besteht aus einem Kolbenoberteil 12 mit einer Brennraummulde 14 und einem Kolbenunterteil 13 mit einer Kolbenbolzenlagerung 15.A piston ii for an internal combustion engine consists of an upper piston part 12 with a combustion bowl 14 and a piston lower part 13 with a piston pin bearing 15th
Die Öffnung 21 der Brennraummulde 14 ist kleiner als ihr größter Durchmesser 22. Dadurch ergibt sich an der Brennraummulde 14 ein schmaler vorspringender Rand 20, der einer hohen thermischen Belastung ausgesetzt ist.The opening 21 of the combustion bowl 14 is smaller than its largest diameter 22. This results in a narrow protruding edge on the combustion bowl 14 20, which is exposed to high thermal loads.
Derartig gestaltete Brennräume bewirken durch eine gute Gemischbildung einen verringerten Kraftstoffverbrauch und eine Verringerung der Schadstoffemission.Combustion chambers designed in this way result in a good mixture formation a reduced fuel consumption and a reduction in pollutant emissions.
Um die Reißanfälligkeit des Randes 20 der Brennraummulde 14 zu beseitigen, ist ein Ring 16 aus einem hochwarmfesten Material, das eine geringe Spannungsrißanfälligkeit bei hohen Temperaturen-besitzt, an der Brennraummulde 14 angeordnet. Vorzugsweise wird Beryllium-Bronze als Material für den Ring 16 verwendet.In order to eliminate the susceptibility of the edge 20 of the combustion bowl 14 to tearing, is a ring 16 made of a highly heat-resistant material that has a low susceptibility to stress cracking at high temperatures-possesses, arranged on the combustion bowl 14. Preferably Beryllium bronze is used as the material for the ring 16.
Ring 16 und Kolbenoberteil 12 sind mittels Reibschweißen miteinander verbunden, wobei die Reibschweißnaht 17 auf einer konischen Verbindungsfläche angeordnet ist.Ring 16 and upper piston part 12 are friction welded to one another connected, wherein the friction weld 17 is arranged on a conical connecting surface is.
Bei der Herstellung des Kolbenoberteiles 12 wird ein aus dem hochwarmfesten Ringmaterial bestehender Hohlzylinder 18, der an seinem Ende 19 die zum Kolbenoberteil 12 korrespondierende konische Verbindungsfläche aufweist, am Kolbenoberteil 12 durch Reibschweißen befestigt. Die endgültige Formgebung des Randes 20 der Brennraummulde 14 erfolgt durch eine entsprechende spanende Bearbeitung.During the manufacture of the upper piston part 12, one is made of the highly heat-resistant Ring material existing hollow cylinder 18, which at its end 19 to the piston upper part 12 has corresponding conical connecting surface, on the piston upper part 12 through Friction weld attached. The final shape of the rim 20 of the combustion bowl 14 takes place by a corresponding machining.
Für den Fall, daß sich eine Werkstoffkombination von Ring 16 und Kolbenoberteil 12 nicht durch Reibschweißen verbinden läßt, wird der Ring 16 erfindungsgemäß durch Elektronenstrahlschweißen am Kolbenoberteil 12 befestigt.In the event that a material combination of ring 16 and piston upper part 12 can not be connected by friction welding, the ring 16 is according to the invention by Electron beam welding attached to the piston upper part 12.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19752537182 DE2537182A1 (en) | 1975-08-21 | 1975-08-21 | Composite piston for high performance engines - has thermal cracking preventing welding ring on piston cavity edge |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19752537182 DE2537182A1 (en) | 1975-08-21 | 1975-08-21 | Composite piston for high performance engines - has thermal cracking preventing welding ring on piston cavity edge |
Publications (1)
Publication Number | Publication Date |
---|---|
DE2537182A1 true DE2537182A1 (en) | 1977-03-03 |
Family
ID=5954471
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE19752537182 Pending DE2537182A1 (en) | 1975-08-21 | 1975-08-21 | Composite piston for high performance engines - has thermal cracking preventing welding ring on piston cavity edge |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE2537182A1 (en) |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2371995A1 (en) * | 1976-11-25 | 1978-06-23 | Schmidt Gmbh Karl | |
DE19915782A1 (en) * | 1999-04-08 | 2000-11-02 | Ks Kolbenschmidt Gmbh | Piston for an IC motor with fuel injection has a recessed zone at the piston head with an aluminum component to reinforce the recessed zone edge formed by powder metallurgy and welded to the piston blank |
EP1295023A1 (en) * | 2000-06-28 | 2003-03-26 | Federal-Mogul Technology Limited | Manufacturing pistons |
DE102004038465A1 (en) * | 2004-08-07 | 2006-02-23 | Ks Kolbenschmidt Gmbh | Cooling channel piston for internal combustion engine, has connecting part with joining areas in direction of head and base part of piston, respectively, where areas of connecting part corresponds with joining areas of head and base part |
WO2007031109A1 (en) * | 2005-09-17 | 2007-03-22 | Ks Kolbenschmidt Gmbh | Piston, especially cooling channel piston, of an internal combustion engine, comprising three friction-welded zones |
DE102007018932A1 (en) * | 2007-04-21 | 2008-10-23 | Ks Kolbenschmidt Gmbh | Load-optimized interior of a piston |
DE102008045456A1 (en) * | 2008-09-02 | 2010-03-04 | Mahle International Gmbh | Piston for an internal combustion engine |
US8011288B2 (en) | 2005-09-17 | 2011-09-06 | Ks Kolbenschmidt Gmbh | Piston, especially cooling channel piston, comprising three friction-welded zones |
US8485088B2 (en) | 2006-07-07 | 2013-07-16 | Ks Kolbenschmidt Gmbh | Cooling channel piston for an internal combustion engine and method for the production thereof |
US8683913B2 (en) | 2005-09-08 | 2014-04-01 | Ks Kolbenschmidt Gmbh | Piston for an internal combustion engine |
WO2015031565A1 (en) * | 2013-08-29 | 2015-03-05 | Federal-Mogul Corporation | Double welded steel piston with full skirt |
US8973484B2 (en) | 2011-07-01 | 2015-03-10 | Mahle Industries Inc. | Piston with cooling gallery |
US9856820B2 (en) | 2010-10-05 | 2018-01-02 | Mahle International Gmbh | Piston assembly |
US11162453B2 (en) | 2016-05-04 | 2021-11-02 | Ks Kolbenschmidt Gmbh | Piston |
-
1975
- 1975-08-21 DE DE19752537182 patent/DE2537182A1/en active Pending
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2371995A1 (en) * | 1976-11-25 | 1978-06-23 | Schmidt Gmbh Karl | |
DE19915782A1 (en) * | 1999-04-08 | 2000-11-02 | Ks Kolbenschmidt Gmbh | Piston for an IC motor with fuel injection has a recessed zone at the piston head with an aluminum component to reinforce the recessed zone edge formed by powder metallurgy and welded to the piston blank |
DE19915782C2 (en) * | 1999-04-08 | 2001-03-01 | Ks Kolbenschmidt Gmbh | Pistons for internal combustion engines |
EP1295023A1 (en) * | 2000-06-28 | 2003-03-26 | Federal-Mogul Technology Limited | Manufacturing pistons |
DE102004038465A1 (en) * | 2004-08-07 | 2006-02-23 | Ks Kolbenschmidt Gmbh | Cooling channel piston for internal combustion engine, has connecting part with joining areas in direction of head and base part of piston, respectively, where areas of connecting part corresponds with joining areas of head and base part |
US8683913B2 (en) | 2005-09-08 | 2014-04-01 | Ks Kolbenschmidt Gmbh | Piston for an internal combustion engine |
US8011288B2 (en) | 2005-09-17 | 2011-09-06 | Ks Kolbenschmidt Gmbh | Piston, especially cooling channel piston, comprising three friction-welded zones |
WO2007031109A1 (en) * | 2005-09-17 | 2007-03-22 | Ks Kolbenschmidt Gmbh | Piston, especially cooling channel piston, of an internal combustion engine, comprising three friction-welded zones |
US8485088B2 (en) | 2006-07-07 | 2013-07-16 | Ks Kolbenschmidt Gmbh | Cooling channel piston for an internal combustion engine and method for the production thereof |
DE102007018932A1 (en) * | 2007-04-21 | 2008-10-23 | Ks Kolbenschmidt Gmbh | Load-optimized interior of a piston |
DE102008045456A1 (en) * | 2008-09-02 | 2010-03-04 | Mahle International Gmbh | Piston for an internal combustion engine |
US8434400B2 (en) | 2008-09-02 | 2013-05-07 | Mahle International Gmbh | Piston for an internal combustion engine |
US9856820B2 (en) | 2010-10-05 | 2018-01-02 | Mahle International Gmbh | Piston assembly |
US8973484B2 (en) | 2011-07-01 | 2015-03-10 | Mahle Industries Inc. | Piston with cooling gallery |
WO2015031565A1 (en) * | 2013-08-29 | 2015-03-05 | Federal-Mogul Corporation | Double welded steel piston with full skirt |
US9702317B2 (en) | 2013-08-29 | 2017-07-11 | Federal-Mogul Llc | Double welded steel piston with full skirt |
US11162453B2 (en) | 2016-05-04 | 2021-11-02 | Ks Kolbenschmidt Gmbh | Piston |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
DE2537182A1 (en) | Composite piston for high performance engines - has thermal cracking preventing welding ring on piston cavity edge | |
DE102016007161A1 (en) | Spark plug assembly with improved cooling | |
DE102019125479A1 (en) | Prechamber internal combustion engine | |
DE2252545A1 (en) | PROCESS FOR MANUFACTURING A FLUID CIRCULATION COOLED SCREW HEAD VALVE FOR AN COMBUSTION ENGINE AND VALVE | |
DE102009025063A1 (en) | Light metal piston with multiple omega combustion bowl | |
DE10042207C2 (en) | Pistons for an internal combustion engine and method for producing a piston | |
DE102005037383A1 (en) | Cylinder head for internal combustion (IC) engine of motor vehicle, has base and head parts made of ferric metal and light alloy, respectively | |
DE2450190A1 (en) | HEAT TRANSFER ELEMENT, IN PARTICULAR FOR AN ANTI-CHAMBER OF A COMBUSTION ENGINE, AND A METHOD FOR MANUFACTURING SUCH A HEAT TRANSFER ELEMENT | |
DE3233392A1 (en) | Disc valve for a gas-changing valve | |
DE2821506A1 (en) | Piston and cylinder for IC engine - have heat resisting protective linings to make higher temps. possible | |
DE3935497C2 (en) | ||
DE112017004566T5 (en) | Pre-chamber ignition device for internal combustion engine and method | |
DE2238335A1 (en) | PISTON WITH A PISTON RING HOLDER | |
AT380311B (en) | PISTON FOR DIESEL ENGINES WITH DIRECT FUEL INJECTION | |
DE2211690C3 (en) | Light metal pistons for internal combustion engines | |
DE969934C (en) | Composite metal pistons | |
DE1902282U (en) | CYLINDER COVER FOR POWER AND WORK MACHINES. | |
DE102009045642A1 (en) | Abrasion-resistant piston ring carrier for being embedded in piston of diesel engine, has connection hole connecting oil passage and external chamber, where section of inner, upper and lower wall sections is formed in external chamber | |
DE1028386B (en) | Light metal cylinder head for internal combustion engines | |
DE561855C (en) | Engine cylinder with sealed liner | |
EP3828309A1 (en) | Large motor and piston ring for a large motor | |
EP0971097A1 (en) | Valve for an internal combustion engine | |
DE2243230A1 (en) | RING SUPPORT PISTON | |
DE1601387C (en) | In-line internal combustion engine with exchangeable cylinder liner | |
DE102012213532A1 (en) | Piston for an internal combustion engine |