DE2306906A1 - METHOD AND DEVICE FOR CONTINUOUS AND AUTOMATIC PROCESSING OF A FLOURDOUGH DUMP TO A SO-CALLED ROLLED, HOMOGENOUS LEAF Dough - Google Patents

Description

KfA. Ing.Hans W. Schöning

Peuntanwoit jf 12 »Feb. 1373

Hamburg 1, Mönckebergstr. 31
IcMeai 33 80 85

2306903

Giovanni MAINO

Via Fnione, 5

Irurate Caccivio (Como) / Italy Legal file: 3162

Method and device for the continuous and automatic processing of a flour dough mass' to a so-called rolled out, homogeneous leaves ^

The invention relates to a method and a Device for continuous and automatic processing, i.e. processing without the intervention of the Operator, a flour dough mass, i.e. a Mixing of ingredients for the production of a so-called rolled out, homogeneous puff pastry.

According to the current state of the art, hot Production of edible pasta, the ingredients flour, eggs, water etc. are placed in a dough machine, which forms an inconsistent dough mass from it. Among other things, the known conventional system is this dough mass generated in a device running on a machine

309843/0382

Is arranged, which, usually further down, has at least a pair of parallel rollers, which are S ₁ O to say tangential to each other and ^{leave a gap of about 5 - 10 1} ^ m free and rotate in opposite directions to each other. The dough corn is applied to these rollers. This dough casserole must also be subjected to further rather time-consuming processing, which corresponds to the work that is conventionally carried out by the housewife with the doll walker or hands. The dough becomes better, the more perfect and, within certain limits, the longer this kneading or shaping work is carried out.

lian must note that this work of form is the highest Perfection is achieved when it is carried out with the hands, taking special measures wira. Proof is that the one at home with the Do not hang prepared dough under the same kind finds the mechanically produced pasta.

If the dough is shaped, like this. must for the following Processing a sheet of dough, which can be done with a liudelwalker and mechanically, how be_ has already been stated, with a pair of rollers pushes. In the above-mentioned stripping machines

309843/0382

by the pair of rollers through which the dough passes, the latter only rolled out, not over also shaped. If you don't work on such machines if you only want to roll out, but also to shape, you can proceed in such a way that you can do that "during the first run of the Dough mass formed by the rollers! usually has an inadequate or often absent consistency, or has holes or irregularities has massive edges, more often and more often through the Rolling leads and tumbling, the dough mass also is shaped. It is obvious that the inclusion of the dough sheet after the pair of rollers and the return before the same only by one operator can be made and that therefore any machine a worker "has to be provided. Since, as already mentioned, the baling out is not see form process corresponds, but a variant as If there is a substitute, one must have an even longer one 2 time out, with the whole zoit both the Has chine as well as the operator hiefflr in an__ Saying be taken. This results in the gross These costs, which, in order not to be added to the product, at the expense of the quality of the phone mass go.

309843/0382

In order to save manpower, aan such "has already tried to put the dough mass in a 2iehnachine or screw press and press the dough sheet into a strand, since this is neither the ideal properties for shaping the fig if they have been converted into a dough sheet, they deliver a dough sheet _p deaaen properties do not correspond to the ideal «

By applying the method and the erfindungsgecillssen below its Barehfihrung developed Torrichtung can now saf the Teigmas located in Yerarbei.fcu.ng. "Sse Ie so ideal Wels © be eiagewirkt ₉ that the conditions under which velohea torrnen and iaiswalken 9rfolgen ₀ essentially anf those who rßckgeftihrt _-. "to that match the Beöingungen created by the Hgnsfrau with manual loading, arheitung, wobei- © rfiaSungagemlss Iberdias no IHnstz a Arbeits_ force is required.

Texfaihren. "Ordered in that." a tie i'oigraasse aaf aiE «r © dar mehrer © sa _B M leads to essential circular measurements, length of which fortafttse, similarly knead the ball of as many fingers« di © lelgmaee and sm Eaä © ion which way the © getoetet® mass

aaf a couple of orphans who live in the we__ sentIiChen to replace the Hauefrau's gang walker. It is said that the procedure is carried out in one or more cylin__ three chambers, usually with a horizontal axis carried out, which have an upper inlet through which the starched and possibly kneaded Xei £ Mass enters, wherein in each of the chambers a red, essentially cylindrical device comes into effect, the aohs staggered with respect to the longitudinal axis of the cylindrical chamber is supported is so that your upper rope, or the one against the Sin opening for the dough pointing part, on the farthest from the cylindrical chamber and the part diametrically opposite to this rope comes to lie closest to the cylindrical chamber, where in this point of the smallest distance the outlet opening is provided for the shaped excessively large size. hen is. Each forming drum consists of an essentially cylindrical body, which at the periphery has axial continuations or cuts that are in the we_ preferably form straight teeth «in Be__ rich of the exit opening, which is essentially is located at the bottom of the cylindrical chamber, acts in the form of an alternative movement a Streiohklinge, the with their sons over the teeth of every trom_ mel brushes and the dough mmsst brushed off without

309843/0382

BÄckstÄnde post, and with its own course of which the dough mass to the one or the other, accompanied as WaUrer, functioning roll in the form © iner light WEJ ₁ lenbewegung by which an optimal feigblatt is obtained,

The rubs forming an object of the invention The shape and dimensions of the connections are such that the teeth strive to keep the entry opening from to the outlet opening or at least to one Section of them a larger amount of aa Seigmasae to be promoted than those who actually go through the Au £ Air opening can be discharged kana, so that a Movement of the dough mass towards the opening of the g, e_ formed Hasse and thus a movement of partially formed Teigmasae τοη the exit to the entry, opening is achieved. More precisely, these are running two movements actually taking place not in the entire working cycle in each cylinder chamber off, but in a different degree and in one on the intensity of which is based on different segments the intervention of the & Ihna and the Hoalriame, which to an increase and su to a decrease in movement genes that cause the combination of both veriohungen becomes eddy-like, i.e., Bie

309843/0332

2306908

ken in a similar way as the singers the experienced Haue happy.

So it is obvious that if you have a Machine created that has a dough device above and, if necessary, a kneading device immediately below it. has device and in which under the. the latter a single or double device ge miss. of the invention is this machine above the Picks up components for the production of the dough and continuously rolls out a milled sheet of dough at the bottom, bumps, the thickness of which is 5 to 10 m and which is well kneaded and milled, without s & ss the in intervention of a worker would be necessary who possibly only for bringing in the 2 © ig_ components and takes care of the eventual winding of the remaining sheet onto a drill. So it becomes one Improving the quality and reducing the Costs achieved with extremely simple means that are no more expensive than conventional devices. gene.

The invention is explained in more detail with reference to the accompanying drawing, in which a possible practical Schematic form of information and only sur bei_

309843/0332

The drawing appears partly in Aasiehl and partly s © On average a double-acting © device srur of

The device "consists essentially of a pair of equipment devices I ₀ 1 \ a kneader 2 _S a Έββ, τ of cylindrical " KsmwTu. 3 »3% @ in®m Peas ¹ ¥ © q Föratrommeia 4 _Ö 4 ^B ₈ ®in®r ä. © ppelt © a Streichkling © 5" and a pair ¥ 0n smooth rollers 8 ₉ 8 ⁸ _O

Bi © lateig ¥ device forms one. Seil © r jaden Bllttes'teigEaaschine and forms, therefore not a rope Ü.BT v © rlieg @ aä @ ffi fefinduago Ss is Jedooh. offensieh ^ tHeSi ₀ ä (sßB nmGh.ä <sm äi © s © Tesrichtung des Seig shsats, © give, let "see-, not & @ ml eigü @ t _s © la® M®Sühi, sia. ®p®iii © a _B dl © «wl® dl ©

and the Aütolgkssmer ftiagisrt wEhread the 2u im. essentially worked as a homogeneous 2ufihrungstrichtere If mm && h r © wiil ₉ that the zugefShrte dough, it is also necessary to enter inter mittent after each feeding ,, what

2306909

Of course, there is cause for stunned tents. For this gran_ The two devices work alternately While one acts as an ante, the other acts as a ! Funnel for the prepared mass that has previously been steeped and vice versa. This change of activity is b * i one Gate direction like that according to the invention, in which the product is dispensed continuously, almost urier_ liaalich.

The alternate work of the two devices is achieved by opening one of the covers 11, II ⁵ and closing the other and vice versa. These covers can be moved in the direction normal to the drawing. According to the drawing, the lid 11 is open, which is why the dough device 1 functions as a funnel, whereas in the other dough device 1 * is indicated. The TMgasse then arrives at a normal kneader 2, which with its blades 2O _f 21 ensures that the dough is further worked through. Below the kneader 2 there is a double chamber, formed by the two cylindrical chambers 3, 3 ^f · These chambers are located at a common opening Jl. All of the kneader 2 is opposite. At the mutually adjacent. tea side these chambers are in communication, whereas on the ground they are in mutual Kacabarscliaftebe ^

309843/0382

¹⁰ 2306908

"area have an opening 32. Inside each cylindrical chamber 3» 3 * is on an axis 43t 43 ^f »äi ^{Q is} parallel to the axis of the cylindrical chambers 3» 3 ¹ »but is offset with respect to the axes of the chambers, A large drum 4, 4 * is mounted. The drums are offset in particular in such a way that their periphery is located farthest from the inlet opening 1 and is closest to the outlet opening or the relevant lip 33 '33' The drums 4, 4 * rotate in perfect synchronism in opposite directions to each other, ie in the direction starting from the entry point towards the exit direction in the sighting of the arrows A, A *, and are set in motion by drives (not shown), organs A certain mutual position is preferably maintained between the two drums, as the following explanations show more clearly: Each of the drums 4 »4 * is on its periphery with a multiplicity of lines 40, 40 "or grooves 140, 140", which extend over the entire length of the trowel. The length of the two Trocro-eln corresponds to c! Er InnenlUnr-e eier • yllQdrisohea chambers 3, y \ Au oh the mouths 31 and 3 £ extend over the entire length of the Lindrian chambers _e At the place of the greetings. To _- .

309843/0382

aiheroag are aie Trojans 4 ₉ 4 'ia a certain distance from each other, in which a blade 5 from essentially the fossa has a different effect, the hot 55 with a parallel axis is mounted on the south of the linear chambers and ends @ The base swei hot 50.50 ^{T has} tapered S ⁵ SsSe, the only common base of which is formed by a cylindrical surface 50 "" As already stated .. de, the two Tromela 4 _S 4 ^? Ssrai't e3 ? aohroni_ Siert, daas between one and Oer more characteristic © ine angle shift of 5o O * is, "where S is the At ^ number of Zfihne called.! In fact, the ge__ geneeitige assignment Niue between the three? ROJAM © X i ₉ 4 · ^{9 to} the Aaker 5 in this way, ie by> when one Zlinge 5 ^ "but the tip of one blade the other. Sling 50 * -but Sen Bodes 14-0 * © ines andjs ren tooth slides, so that each of the drums, aa the displacement of the anchor 5 is involved, as the lips 33, 33 * and below the base 50 * are rait among each other and two rollers mounted on the Trocüneln 4, 4 * parallel axis, which are close to one another, but do not touch. At the point of your closest approach there is a gap 88 of 4, for example

309843/0382

The above statements allow the '

Clearly recognize the mode of operation of the ISa string according to the invention. The constituents of this, such as flour, beer, water and any additives, are entered into the chamber 1 through the infiltration IO. When the haschine is set in motion, the blades 1 ^ _9, the kneaders 20, 21 and the drum my 4 »4 ¹ begin to turn and the armature 5 begins to oscillate. When the mixture is made into a paste, the flap is opened so that the mixture contained in the container 1 can enter the kneader 2 . More, or possibly before, the egg ingredients are also introduced into the container 1 *, the mixer 2 gives the dough mass 9 a somewhat pasty consistency and the mass falls, relatively relieved of pressure, onto the drums 4, 4 * _a . Se 9 reaches the drums 4, 4 * at one point or is guided by the latter to a place where the drums are, as already mentioned, at the greatest distance from the cylindrical surface of the relevant chambers 3, 3 ^f *> ^e _ find. Bie rotation of Tromeln 4, 4 ¹ with the result that the whole Eeigmasse 9 or sumindest a big rope is taken of it!. you Teigmasae 9 comes gradually ztua iaslass J2, but desaen verfÄgbare Veite is always too small why he is moving ahead _-

309843/0382

The remaining part of the dough mass is small inside and the remaining part of the dough is to settle. In particular, the front part of the tooth seeks to advance the dough in front of it in relation to the direction of advance, woge_. On the other hand, the part of the dough that is outside the tip of the tooth tries to move into the next depression, in which, however, there is already a part of the dough that is pushed in front of the next tooth. In this way, the dough is shaped which corresponds to that which the housewife travels through manually. When the battlements come in front of the arms 5O »5O ^{for the} anchor 5, they paint the profile of the arm and towards it. where the now completely formed dough mass 9 begins to move forward, the latter is much more guided through the arms between the arms between the whales 8, ¹ , which rotate in opposite directions and eject a sheet of dough 90 downwards. In this case, too, there is a reduction in the penetration, which is beneficial for perfecting the dough shape. The dough sheet 90 emerges from the roller gap with a constant cross-section and has the same properties on both sides.

309843/0382

Since the device in its configuration described above guide functions essentially as a pump, measure ratios and dimensions are taken into account, soften the essentially hydraulically induced locations and, moreover, from different faculties goals depend on, such as viscosity of the dough mass, rotational speed. speed of the drums, degree of eccentricity of the drums, depth of the teeth, strength of the au form_ the pastry sheet, etc.

According to the invention it has been found that “if you see to the -fiberschlagsrnSeaig specified below given dimensions. " and size range that holds desired effect can be achieved.

Eantmern with a diameter of about 22 ora, in which drums with an iaiss diameter, removed at the tooth tip, of 200 mm uad'eißOr löüaverö "®trang ψοη 4 vom as well as one Work a tooth height of 4 mm, too, whereby the JUüs & hl of the teeth is approximately equal to twenty and the JLb_ stand iwisohen den-Walkz ^ alleviating f8 ₉ δ ^? 1 4 am, that is, that the dough sheet has a thickness of 4 saa.

309843/0382

The speed of rotation of the drum belinft ' on a few rotations per minute, such as_ wise 3 IJpIi.

The ürinfcing was described above by way of example and without any restriction and it is obvious that changes can be made in many respects without thereby going beyond the scope of the invention. For example, the device can be with only one chamber and only formed elg__ former one above and from the BezugesIf? _-. far away ropes marked without a line existea.

309843/0382

Claims (1)

Patent application ^r lJ process for the continuous and automatic processing of a Mehlteigmasse au a so-called rolled-homogeneous puff pastry mass, characterized denotes Ge, DASA is a made-and / or GE_ kneaded mass by at least a Sm substantially semi-circular path with a decreasing cross section results and Mitteis Sännen substantially ver__ such pushes that streams of dough mass in the pushing direction created by the teeth and one or more streams of dough, which are essentially in the opposite direction. The sighting to the thrust of the 2iShne run, and whirling movements are formed which are capable of shaping the wetness in the course of an action similar to the manual processing by an Esus woman preparing the dough. 2, Terfahren naoh claim 1, characterized in, that essentially two semicircular orbits with decreasing cross-section, which oppose a common Pair of fulling rollers converge towards, provided slna. J. The method according to claim 1 or 2, characterized in that shows that the formed dough is being rolled out, 309343/0382 by putting them in contact with at least one roller journey. 4 · Device for Durohfffuhrung aes method according to the claims 1 to 31 characterized in that it has at least one cylindrical chamber which yefghigt iBt, a pasted flour maize from a voj_ preferably to accommodate the opening located above and -more an essentially diametrical to the 3 entrance opening opposite opening to eject, wherein in each of the chambers a fona with teeth drum works. 5. Apparatus according to claim 4, characterized in net that it has at least a pair of cylindrical i-chambers capable of being made into a paste Loose mass from a common, preferably upper Take up the opening located at the top and use a essentially diametrically opposed to the entrance Opposite opening to be ejected, with a shaped drum provided with teeth in each of the chambers works. 6. Apparatus according to claim 4 or 5t thereby marked draws that each of the serrated pormtrom. 309843/0382 offset with a parallel axis to the cylinder ... chamber, in which it works, is mounted so that the circumference of the head of the teeth is larger Distance in the area of the entry opening as in the area the outlet opening is. 7. Device according to one of the claims 4 to 6, ge__ characterized by a single cylindrical chamber in the area of the outlet opening, which chamber is a Has protruding lip, which forms a kind of slide fttr the exiting ÜJeigraaase. 8. Device according to one of 4 to 7 would appeal da_ by that just above the off _- .trittsüffnung a coating blade is provided wei beffhigt before to smear the profile of the strip and completely Sghne the entrained by these dough and to the outlet opening to transport. 9. Device according to one of claims 4 to 8, da_ characterized by the fact that the doctor blade from nie_ mechanical movement devices is controlled to corresponding to the course of the profile of the teeth ang £ nShert and get discontinued. 309843/0382 10. Device according to one of the claims 4 bie 9, dft characterized in that the doctor blade be ^ active movement devices by one or more springs od.drrl. are formed. 11. Device according to one of the claims 4 to 10, characterized in that the 3 ewegungs rubbed in, do the door, strike action a gear coordinated with the movements of the orphan "or the teeth of the roller have a shape that corresponds to that, which is traversed by the spreader blade. 12. Device according to one of the speech 4 to 11, characterized in that the Sfcreiohklinge of a lock, an eccentric or the toothed roller is directly or indirectly controlled. 13. The apparatus of claim 11 or 12, characterized ge. indicates that two identical forming drums are seen, which are driven with exactly the same angular speed and with a phase shift of one angular unit equal to 360 * _t 22 where Z is the number of teeth on each roller, to run. 309843/0382 14. Apparatus according to claim 13, characterized in that the profile of the teeth of the shaping drums is sym gekennzeieh net metric, in the sense that the bottom of Zahn__ raunes the same shape as the tooth head. 15. Device according to one of the claims 4 and 6 to 12, characterized in that the doctor blade forms the foot of a gate located over the discharge opening. - - 16. The device according to claim 15, characterized Make sure that the doctor blade protrudes away from the lip mentioned and leave a cylinder mounted below it which is rotatable in a direction corresponding to the discharge of the sheet dough. 17. The device according to claim 15, characterized thereby net that the Z ^ located at the discharge opening linder to the opposite doctor blade in one Distance corresponding to the thickness of the puff pastry to be produced. 18. The apparatus of claim 13 or 14 thereby ge. indicates that one and the other roller and above the discharge opening a double stroke 309843/0382 The blade works as it strokes the profile of the teeth and the dough mass carried along by them is perfect stripped una to the outlet opening "conveyed. 19. The device according to claim ΐδ, characterized net that the double doctor blade in the manner of a Pendulum is designed in the form of an armature, the tips of which into the teeth of the adjacent rollers intervention. 20 · Device according to claim 18 or 191, characterized in that indicates that the double blade is too vert The catch of a tooth on one roller commutes by being pushed by the head of a tooth on the other roller will or vice versa. 21, device according to one of the claims 4 to 20, characterized in that aie discharge opening below a pair of Zs rotating in opposite directions. linder, which at a distance equal to the star, ke of the puff pastry to be produced lie to one another. 22. Device according to one of claims 4 to 21, characterized in that it is after a Znet- or Teignasohine is arranged, which preferably one 309843/03 ^ 2 Has pair of adjacent pasting device, which nit two separate Tflrea in a single kneader Είβη & θη. 309843/038