DE202019104087U1 - Modular frame system for stacked assemblies in industrial plant construction - Google Patents

Abstract

Modular frame system for stacked assemblies in industrial plant construction for receiving functionally couplable plant components or plant components, wherein the frame of the system in any orthogonal orientation stackable and coupled executed, characterized in that cubic first frame are provided, each consisting of connected with bars corner supports, second frames are provided, which consist of at least two, connected at a distance, the first frame, the frame as statically defining, primary frame parts (6) and the system parts or system components receiving secondary frame parts (7) are formed, further the second frame as a transportable Units are statically realized and connected in such a way that the plant components or plant components are safely received during transport in a horizontal position and erecting can take place on site in a vertical position and that is required for the respective industrial plant Rural number and arrangement of the first and second frame with the recorded equipment parts or system components on site form a self-supporting composite free of additional static associations, the coupling of the frame is executed statically articulated moment-free.

Description

The invention relates to a modular frame system for stacked assemblies in industrial plant construction for receiving functionally couplable system parts or system components, wherein the frame of the system in any orthogonal orientation stacking and coupling are executed, according to the teaching of claim 1.

From the DE 27 24 831 C2 is a framework for the installation of systems previously known, which consists of modular-like skeleton construction assembly cells forming frame.

The frames are divided into individual supports and beams, wherein the individual supports and carriers releasable connection means for detachably connecting the supports and the carrier are assigned.

The interconnected supports and beams form cubic mounting cells, which are formed as a unit profile with the same length and the same cross-section. In a further development, the supports and supports are assigned floor or cover elements and possibly wall elements with the same edge length and the same connection means. The connecting means are preferably designed as quick fasteners. The prior art teaches the design of transportable treatment plants, which must be able to be loaded.

In one embodiment of the solution according to DE 27 24 831 C2 results in a grid system with cubic mounting cells, which are mounted side by side and one above the other to form a framework in static composite. The appropriate cells receive the necessary components for an exemplary plant for the treatment of minerals.

The DE 203 20 217 U1 shows a framework for a person-accessible container. The container consists of frame struts, wherein the frame structure has a substantially cuboid outer contour with six substantially mutually perpendicular outer surfaces with frame openings.

At least four of the six outer surfaces are the same size and formed with the same size frame framework openings. The frame struts have fixing means for releasably attaching a to the outer contour of the frame frame flush frame with the same parallelepiped outer contour and fixing means for releasably securing a flap element and / or for releasably attaching an insertable into a frame framework infilling element.

In the metallic frame structure of a container-shaped mobile housing DE 10 2012 103 719 B4 Horizontal main floor profiles are detachably connected together to form a floor frame. Furthermore, horizontal main roof profiles are also releasably connected to a roof frame in connection.

Support profiles serve the spaced connection between the floor frame and the roof frame. The support profiles are furthermore designed and arranged in such a way that, when two or more frame structures are stacked on one another, a stacked further frame structure is supported predominantly by means of the vertical support profiles.

In summary, it is known to form frames that can accommodate items or equipment. Such frames can be closed, for example, as a container or open, for example, as a so-called Skid executed.

The known types have in common that they are stackable only under a certain orientation, usually one above the other, to create a so-called stack composite. In addition, only frames of the same dimensions can be stacked and connected.

Various modular mounting systems are known from industrial plant construction. Such known systems are directed to the design of prefabricated, standard frames of different dimensions to accommodate plant components and equipment of different dimensions and mass.

From the foregoing, it is an object of the invention to provide a further developed modular frame system for stacked assemblies in industrial plant for receiving functionally coupled plant parts or system components, the frame of the system in any orthogonal orientation stackable and coupled are executed and should have the opportunity to the corresponding Assembling frame already with system components, to load the so assembled frame, transport, then to transfer locally on their functional necessary location, for example, in a vertical position, which results in a self-supporting configuration by a torque-free Vorortkoppelung the individual frames, so that the corresponding system can be put into operation without further structural or constructive measures. In the same way, such a system is removable. The individual frames should be reusable as much as possible, so that overall results in a lesser cost-side, but also assembly-side effort. The modular frame system according to the invention thus serves the formation of self-supporting stack assemblies and takes system-typical installations transport and basically in operational capacity.

The object of the invention is achieved by the modular frame system according to the combination of features according to claim 1, wherein the dependent claims comprise at least expedient refinements and developments.

It is therefore assumed that a modular frame system for stacked assemblies, in particular for use in industrial plant construction for receiving functionally coupled plant components or system components.

The frames of the system can be stacked and coupled in any orthogonal orientation. In accordance with the invention, cubic first frames are provided, each consisting of corner supports connected with bolts. Multiple first frames can be added to vertically connected frame segments.

Furthermore, second frames are provided, which consist of at least two permanently connected to a distance, the first frame. These second frames thus form connected horizontal frame segments.

The frames are designed as so static determining primary frame parts and the system parts or system components receiving secondary frame parts.

The second frames are statically realized and connected as transportable units in such a way that the plant components or system components are safely received during a transport in a horizontal position. In addition, the second frames are designed so that an erection on-site in a vertical position can be done without additional measures or damage to the plant parts or plant components located in the frame.

The required for the respective industrial plant number and arrangement of the first and second frame with the recorded plant components or system components forms on site, that is the commissioning of the plant, a self-supporting composite, free of additional static associations.

In a preferred embodiment, the first frames are designed so that individual latches form support elements for the loads of the plant components or system components.

The torque-free coupling of the frame with each other is static articulated and so far not rigid.

According to the invention, a mixed arrangement of equal or different vertical vertical second frame with different or equal running, connected horizontal first frame.

Between the bars and the corner supports stiffeners can be formed.

The corner posts have in one embodiment of the invention means, for. B. stack connections for stacking multiple frames.

In a further development of the invention, means for fixing intermediate platforms or for attaching protective gratings or guardrails can be formed.

The secondary frame parts, based on the local operating position of the industrial plant, are preferably formed in the bottom of the respective frame. There, a subdivision of the open space is provided in smaller sections, so that a variety of attachment points can be created to securely fix the system parts or system components.

The frames can be equipped with pre-installed and / or vorverschalteten system parts or system components and designed to be transportable. For this purpose, according to the invention attachment points for erecting and / or lashing points for transport safety.

Furthermore, the frames may have fixed attachment points for a canopy and / or a housing or cladding. This panel may include, for example, acoustic or thermal insulation elements.

Furthermore, elements for the creation of central media connections can be present on the frame in order, for example, to supply or remove electricity, compressed air or other media. The frames are sufficient in addition to the necessary static aspects and all conditions with respect to thermally induced material expansions and are able to absorb forces caused by the system parts, vibrations, vibrations or temperature-induced volume or length changes and stress-free forces derive. The couplers are designed as torque-free, torsion-proof and tensile and pressure rigid arrangements.

The segmental cross section of the first frame is square. Basically, the cross-sectional dimensions of the frame segments per frame system are uniform, but freely selectable, taking into account statically acceptable limits regarding the profile dimensioning of the primary frame for the intended loads and in terms of transport technically acceptable limits in connection with the associated logistics costs.

The segment height of the vertical frame determines the height of the horizontal frame. The height of the segment can be selected independently of the cross-sectional dimensions, whereby the statically acceptable limits with regard to buckling lengths of the frame supports must be taken into account. The same applies to the transport technical conditions already mentioned with regard to a maximum charge height.

Several permanently horizontally connected first frames form the second frame. The distance from the respectively connected first frame to each other is the same and takes into account corrosion protection aspects.

The frames are designed in such a way that the respective lower latches form the support elements for the absorption of loads by the system components.

Latches at the top of each frame represent the geometric frame finish.

Frame frame termination elements are capable of receiving drip pans so that any escaping material can be safely captured during operation of the corresponding industrial plant.

In a vertical connected arrangement, each frame has bars for load-bearing. A frame termination is then performed at the top of the connected frames (see 3 - 5 ).

The statically smallest self-supporting unit is achieved by a square arrangement of four first frames, which may also be designed as a second frame of the embodiment described above.

The invention will be explained in more detail below with reference to embodiments and figures.

• 1 eine perspektivische Darstellung eines typischen kubischen ersten Rahmens in Form eines Rahmensegmentes;
• 2 eine Darstellung eines zweiten Rahmens als maßgeblichen Baustein, aus zwei mit einem Abstand verbundenen ersten Rahmen, das heißt zwei horizontal verbundenen Rahmensegmenten;
• 3 eine beispielhafte Anordnung von zwei vertikal verbundenen kubischen ersten Rahmen; d.h. zwei vertikal verbundene Rahmensegmente
• 4 eine Anordnung von drei vertikal verbundenen ersten Rahmen; d.h. drei vertikal verbundene Rahmensegmente
• 5 eine Anordnung von vier vertikal verbundenen ersten kubischen Rahmen in vertikaler Ausrichtung; d.h. vier vertikal verbundene Rahmensegmente
• 6 beispielhafte Rahmenverbünde aus verschiedenen vertikal und/oder horizontal gestapelten ersten und zweiten Rahmen; und
• 7 ein Beispiel eines komplexeren Rahmenverbundes mit Zwischenbühnen, Kopplern und teilweisen Geländeanbau, ohne zeichnerischer Darstellung der aufgenommenen Anlagenkomponenten, Anlagenteile und sonstiger Ausrüstungen für den Betrieb der betreffenden Industrieanlage.

Hereby show:

• 1 a perspective view of a typical cubic first frame in the form of a frame segment;
• 2 a representation of a second frame as a relevant building block, of two spaced-apart first frame, that is, two horizontally connected frame segments;
• 3 an exemplary arrangement of two vertically connected cubic first frame; ie two vertically connected frame segments
• 4 an arrangement of three vertically connected first frames; ie three vertically connected frame segments
• 5 an array of four vertically connected first cubic frames in vertical alignment; ie four vertically connected frame segments
• 6 exemplary frame networks of different vertically and / or horizontally stacked first and second frames; and
• 7 an example of a more complex frame assembly with intermediate stages, couplers and partial terrain, without a graphical representation of the recorded plant components, system parts and other equipment for the operation of the industrial plant concerned.

In the presentation after 1 a typical cubic first frame is shown, which consists of corner supports, which are connected to each other firmly around bars.

The general structure is realized so that a primary framework 6 is provided as a static load-bearing share. The respective primary frame 6 includes the mentioned corner posts and associated bars and diagonal reinforcements between the respective bars and the respective corner posts. All other frame parts, which are necessary for receiving the internals, that is part of the plant or system components, form a secondary frame 7 and are not statically relevant to the overall network. The connection of the secondary frame parts to the primary frame is still to be designed so that it is not overloaded.

Thus, there is a separation in each frame in terms of the necessary static requirements on the one hand and the provision of means for fixing the internals, both at the transport transfer as well as the subsequent construction and subsequent operation of the corresponding industrial plant.

As in 2 shown, two cubic first frames form a second frame.

A horizontal connection of the at least two first frames to form the second frame as an assembly takes place at a distance with corresponding connecting pieces.

With the reference number 12 Here are connections for torque-free couplers and intermediate stages and by the reference numeral 13 Stacking terminals marked for stacking the frames. At the with the reference number 11 marked areas can be fixed railings, but also panels.

The first frame can be superimposed with matched primary frame parts (corner posts) double to n-fold on top of each other, so that overall different vertical second frame as vertically connected frame segments and static bearing units result, as shown in the 3 to 5 is shown by way of example.

At the corner columns or the slats lifting points for erecting, but also lashing points can be provided as transport protection. The formation of the vertically connected frame segments as exemplified in the 3 to 5 shown, as well as the execution of open spaces in the shelves corresponds to the plant-related needs. The vertically connected frame segments are designed by the statics so that a pre-assembled, lying with equipment parts transport is possible and erected on site by means of lifting equipment or the same means, that can be transferred to a vertical position.

In this respect, the corresponding frame systems are stacked together, as exemplified in the 6 and 7 is shown. In addition, in these representations are still intermediate stages 9 as well as railing mounted.

As already briefly outlined, vertically linked frame systems are transported horizontally from multiple frames and aligned in the final frame assembly prior to installation.

The system of the invention permits mixed stacking and coupling of different height vertical frames with different horizontal frames for the purpose of providing self-supporting stacked assemblies. Correspondingly realized frames form a suitable basis for modular, industrial plant construction.

With the help of the frame, it is possible to construct any system structures which can be modularly structured in the respective frame, arranged by the arrangement of equipment, system parts or system components. In this respect, there is the possibility of interchangeability and reuse of individual modules.

In order to provide accessibility to a properly implemented frame system, it is possible to integrate stages within the primary frame as a secondary portion present there, thus ensuring access to the equipment and equipment within the appropriate frameworks of the system.

To produce the self-supporting frame assemblies, the frame can be directly and briefly as a coupler or with a greater distance for intermediate stages by appropriately arranged connections with each other 9 embellish. The connection of the stacked frame is arranged by means of top and bottom sides of all frames connections 13 realized.

The dimensions of the individual frames are matched to one another by the described system rules, so that frames of different types in the frame system can form a stack composite. For example, horizontal frames with vertical frames may be co-located to a stacked composite. This is achieved by designing the horizontal frames geometrically according to the rules of the vertical frames.

Due to the fact that the frames are provided with connections arranged on all sides, it is possible to arrange railings, coverings or the like at any point irrespective of the later alignment of the frame in the frame assembly.

QUOTES INCLUDE IN THE DESCRIPTION

This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Cited patent literature

• DE 2724831 C2 [0002, 0005]
• DE 20320217 U1 [0006]
• DE 102012103719 B4 [0008]

Claims (10)

Modular frame system for stacked assemblies in industrial plant construction for receiving functionally couplable plant components or plant components, wherein the frame of the system in any orthogonal orientation stackable and coupled executed, characterized in that cubic first frame are provided, each consisting of connected with bars corner supports, second frames are provided, which consist of at least two, connected at a distance, the first frame, the frame as statically defining, primary frame parts (6) and the system parts or system components receiving secondary frame parts (7) are formed, further the second frame as a transportable Units are statically realized and connected so that the system components or system components are safely absorbed during transport in a horizontal position and an erecting can be done locally in a vertical position and required for the respective industrial plant erliche number and arrangement of the first and second frame with the recorded parts of the system or system components on site form a self-supporting composite free of additional static associations, the coupling of the frame is executed statically articulated moment-free. Modular frame system after Claim 1 , characterized in that the first frames are designed so that individual latches form supporting elements for the loads of the plant parts or plant components, wherein the loads are transmitted via the secondary frame parts to the primary frame parts. Modular frame system according to one of the preceding claims, characterized in that a mixed arrangement of equal or different high vertical second frame with different or equal running, connected horizontal first frame is provided. Modular frame system according to one of the preceding claims, characterized in that stiffeners are formed between the bars and the corner posts. Modular frame system according to one of the preceding claims, characterized in that the corner support ends have connections for stacking a plurality of frames. Modular frame system after Claim 5 , characterized in that the frame parts are designed for fixing of intermediate floors or similar means. Modular frame system according to one of the preceding claims, characterized in that the secondary frame parts (7) are preferably formed in the bottom of the respective frame with respect to the local operating position of the industrial plant and there a subdivision of the free surface into smaller sections to create a plurality of attachment points for the plant parts or plant components. Modular frame system according to one of the preceding claims, characterized in that the frame equipped with pre-installed and / or vorverschalteten system parts or system components and are designed transportable and this have attachment points for erecting and / or lashing points for transport security. Modular frame system according to one of the preceding claims, characterized in that the frame have fixed attachment points for a canopy and / or a housing. Modular frame system according to one of the preceding claims, characterized in that the first frame are arranged one above the other by means of adapted, continuous corner supports n-fold.

Images