DE202017002212U1 - cleaning nozzle - Google Patents

Abstract

A cleaning nozzle (1) for generating high kinetic energy free jets, suitable for use in industrial cleaning technology, wherein the cleaning nozzle (1) is designed for installation in a housing (50) with a supply for a fluid for cleaning, and - a body (1 ') having a substantially circular cylindrical shape with a longitudinal axial fluid passage (8) having a fluid inlet port (8') and a fluid outlet port (8 ''), the fluid port (8) extending from the fluid inlet side along a tapered portion up to a nozzle block (12) inserted on a bearing (11) tapers from an inlet cross section to a reduced cross section, and exits from the nozzle block (12) with an outlet cross section smaller than the inlet cross section and along a channel and out of the body (1 ') to the outside, characterized in that the body (1') made of hardened metal, wherein at least one Fläc of the body (1 ') having the outlet side surface (3), a layer (2) of a metal compound selected from the group consisting of titanium nitride, titanium carbide, chromium nitride, chromium carbonitride, aluminum titanium nitride, aluminum titanium chromium nitride, molybdenum disulfide, Titanium-aluminum-carbonitride, carries.

Description

The invention relates to a cleaning nozzle, which is designed to clean dirt by means of fluid jets of surfaces.

Cleaning nozzles are known from the prior art. There are metal nozzles, usually made of steel, used to clean surfaces with fluid jets, or if, for example, the required cleaning pressure above 3000 bar increases and the wear of a pure "steel nozzle" too large and thus the service life of the nozzle too small is, nozzles with sapphire or ruby nozzle stones. Such cleaning nozzles release a so-called free jet to the environment. Due to the enormous pressure load inside the nozzle and to ensure the best possible beam quality, a technical gemstone (sapphire / ruby or diamond) is used to generate the beam due to its high hardness and precise geometry.

In industrial cleaning technology facades, concrete parts, surfaces of components and others are cleaned with said cleaning nozzles, which are housed in corresponding devices for holding and coupled with fluid lines.

Depending on the operating pressure as well as the application, during a cleaning process, when the free jet hits a surface, a re-beam may occur, which may be a problem. a. contains particles detached from the surface. This return jet, when hit back against the nozzle, can be so strong that it wears its so-called key face and other contact surfaces of the housing and nozzle in the open area, which often results in the nozzle body no longer or only with difficulty Bracket / housing can be removed.

Further, the cleaning fluid can be added chemicals to increase the cleaning performance, which can corrosive effect on the nozzle and sealing or contact surfaces between the nozzle and housing, so that said effect of difficult detachment of the nozzle from the housing reinforced or their wear is accelerated ,

From the aforementioned disadvantages, the object is to provide a cleaning nozzle for the aforementioned applications, which is long-term use, that is less susceptible to corrosion, and the addition or alternatively, after prolonged use and the exposure of re-beams with particulate material from their housing well can.

This object is achieved by a cleaning nozzle having the features of claim 1.

Further developments of the cleaning nozzle are carried out in the subclaims.

The cleaning nozzle according to the invention is suitable for the generation of free jets with high kinetic energy. It is according to a first embodiment, a cleaning nozzle, which is suitable for use in industrial cleaning technology and for this purpose directs a fluid free jet from the nozzle to an object to be cleaned. "High kinetic energy" means an energy that is suitable to direct the free jet with a cleaning pressure of more than 500 bar, even quite by 3000 bar or more on an object to be cleaned.

The nozzle is therefore designed for installation in a housing with a feed for a fluid for cleaning. It has a body with a substantially circular cylindrical shape and a fluid channel located along the longitudinal axis in the body and having a fluid inlet opening through which the nozzle from a parent device, basically via the housing with fluid supply port, from the fluid inlet side Fluid is applied. The channel extends from the fluid inlet side along a tapering section to a nozzle block inserted on a bearing and tapers from an inlet cross section to a reduced cross section so as to exit the nozzle block with an outlet cross section smaller than the inlet cross section. This will direct the beam. At the fluid outlet side, the channel extends outwards.

According to the invention, the body is made of hardened metal and further carries a metal compound layer selected from the group consisting of titanium nitride, titanium carbide, chromium nitride, chromium carbonitride, aluminum titanium nitride, aluminum titanium chromium nitride, molybdenum disulfide, titanium aluminum carbonitride. According to the invention, this layer lies at least on the surface of the hardened metal body which is formed by the outlet side surface.

Thus, according to the invention, it is advantageously achieved that a substantially improved protection of the nozzle against wear is provided, which is based on beating or scratching or also on chemical corrosion, in particular wear due to particulate material-bearing return beams.

On the fluid outlet side, the body can have an internal polygon with an internal polygonal bottom, so that the fluid channel already extends outwards through the internal polygonal base within the body contour. The surface coated according to the invention then advantageously extends over the outlet side surface and the surface of the inner polygon.

The polygon is used to attach a corresponding polygonal tool, respectively. Key to screw the nozzle into its enclosure. For example, it can be a hexagon socket, but it can also be a four, five or some other polygon.

Instead of an inner polygon, it is alternatively also possible to provide an outer polygon which is present on the outer side surface adjacent to the outlet side surface on the fluid outlet side. It can be used an external hexagon, or a four or five or other polygon. The surface over which the metal compound layer then extends includes the outlet side surface and a surface of the outer polygon.

If such an outer polygon is present, the preparation of a corresponding inner polygonal tool, respectively. Key serves to screw the nozzle into its housing, the body is at the location of the outer polygon, unlike in the presence of a polygon, not circular cylindrical but has a polygonal cross-section.

In an embodiment with the presence of an outer polygon, it may be that the fluid channel extends to the upper outlet end of the body, or it is possible that alternatively the body in the section with the outer polygon has a - preferably cylindrical - central axial recess instead of the polygon such that the fluid channel exiting the nozzle block with a reduced outlet cross-section extends outwardly from the body through the one root of this (cylindrical) central axial recess and thus the free jet already extends within the contour of the body. The surface carrying the metal compound layer then advantageously comprises the outlet side surface and a surface of the outer polygon and a surface of the central axial recess. A cylindrical shape of the central axial recess may be preferred because of ease of fabrication and coatability.

In the presence of an outer polygon this is adjacent to the outlet side surface, the outer fastening thread in the outer circumferential surface is therefore a little shorter than in the case of a polygon socket embodiment; but the attachment thread can also be the same length and therefore the nozzle is slightly longer overall than in the case with polygon socket. In any case, the fastening thread can also be offset in the direction of the inlet side.

The "outlet side surface" may also be multifarious: it may be a planar, smooth surface extending from the outer jacket edge to the hexagon edge or the edge of the inner central axial recess, or also an inclined surface, or a radius. It may also comprise an annular flat surface which merges into the outer jacket edge via a chamfer or radius, and it may also be an annular flat surface having a radius or bevel in the hexagon edge or the edge to the preferably cylindrical , pass over the central axial recess.

A coating of this surface and the wall together with the bottom of the internal polygon (or the central axial recess) leads in any case to an increase in pressure resistance due to higher support hardness in the edge region of the internal polygon.

In a further embodiment of the cleaning nozzle, the layer of the metal compound may additionally also be present on a surface of the body which wholly or partly comprises the outer circumferential surface and preferably even the outer lateral surface and an inlet side surface at which the fluid enters the cleaning nozzle.

By applying the metal compound layer to this further surface, the coefficient of friction of the fastening thread present on the outer lateral surface, which is in a still further embodiment, and which is adapted to be engaged with a predetermined mating thread of a predetermined housing of the cleaning nozzle.

Also on the inlet side surface may be a chamfer or a radius, which is / is adapted to form a sealing surface in a mounting situation of the cleaning nozzle in the predetermined housing.

From the inlet side surface, optionally from the chamfer to the outer fastening thread, extends a threadless portion of the body, which is adapted to form in a mounting situation of the cleaning nozzle in the predetermined housing with fluid supply a guide surface or support surface. The body of the cleaning nozzle has a larger outer circumference along the portion where the thread is present than at the threadless portion. Both merge into one another through a slope.

The metal compound layer preferably has a thickness in the range of 1 to 10 .mu.m, particularly preferably in the range of 2 to 8 .mu.m, and therefore advantageously leads only to very small dimensional change of the component by the coating. By the choice of the coating material, it is also advantageous that a marking of the product over different colored coatings is possible.

The hardened metal of the body is made of steel, preferably stainless steel.

• – Bereitstellen des Körpers einer Reinigungsdüse aus Metall,
• – Härten des metallenen Körpers,
• – Vorbereiten des gehärteten Körpers zur Aufbringung einer Beschichtung auf einer Fläche des Körpers, die zumindest eine Auslassseitenfläche aufweist, indem alle nicht zu beschichtenden inneren und äußeren Flächen des Körpers mit einer beschichtungsverhindernden Maskierung abgedeckt werden,
• – Unterziehen des gehärteten und maskierten Körpers einer physikalischen oder chemischen Abscheidung einer Metallverbindung, ausgewählt aus der Gruppe umfassend Titannitrid, Titancarbid, Chromnitrid, Chromcarbonitrid, Aluminium-Titannitrid, Aluminium-Titan-Chromnitrid, Molybdändisulfid, Titan-Aluminium-Carbonitrid aus der Gasphase auf der vorgesehenen Fläche des Körpers, und dabei
• – Herstellen einer Schicht aus einer Metallverbindung auf einer Fläche des Körpers, die zumindest eine Auslassseitenfläche umfasst.

An inventive method for producing the cleaning nozzle according to the invention comprises the steps:

• Providing the body of a cleaning nozzle made of metal,
• - hardening of the metal body,
• Preparing the cured body for applying a coating to a surface of the body having at least one outlet side surface by covering all non-coating inner and outer surfaces of the body with a coating-preventing mask,
• Subjecting the cured and masked body to a physical or chemical deposition of a metal compound selected from the group consisting of titanium nitride, titanium carbide, chromium nitride, chromium carbonitride, aluminum titanium nitride, aluminum titanium chromium nitride, molybdenum disulfide, titanium-aluminum carbonitride on the gas phase provided area of the body, and thereby
• - Producing a layer of a metal compound on a surface of the body, which comprises at least one outlet side surface.

According to the invention can be provided to carry out the process with the steps of the layer application and the corresponding preparation for this also on the surface of the body, which, depending on the embodiment of the nozzle, a surface of a polygon, a surface of an outer polygon and / or a surface of a (cylindrical ) a central axial recess, and wholly or partially an outer circumferential surface, preferably an outer circumferential surface and an inlet side surface at which the fluid enters the cleaning nozzle comprises.

As a result, the nozzle is advantageously wear resistant to the abrasive return, abrasive influences of frequent screwing and unscrewing, which affects the sealing surface, the threaded and guide surface, and it will handle more ergonomic, as they mount more smoothly due to the reduced coefficient of friction of the thread and dismantle.

Other embodiments as well as some of the advantages associated with these and other embodiments will become apparent and better understood by the following detailed description with reference to the accompanying drawings. Items or parts thereof that are substantially the same or similar may be provided with the same reference numerals. The figures are merely a schematic representation of an embodiment of the invention.

Showing:

1a a longitudinal section through a cleaning nozzle according to the invention in a mounting situation in a sketchy indicated housing when used with a coating in the area of the outlet side surface and the polygon socket surface,

1b a longitudinal section of the cleaning nozzle as in 1a , but with a coating additionally in the area of the outer lateral surface and the inlet side.

A cleaning nozzle according to the invention, which is suitable for the free jet generation of free jets with high kinetic energy for the purpose of industrial cleaning, is in 1a and 1b shown. There are the cleaning nozzles 1 in an installation situation in an enclosure 50 with fluid supply, which is only sketchily indicated imaged. The course of a free jet 30 on an object to be cleaned 100 is shown. If such a free jet 30 on an object 100 bounces, it comes to the detachment of particulate material, some in a retrobeam 40 As outlined, rebounding on the nozzle 1 ,

Such reverberations are particularly disadvantageous when they carry hard, aggressive, or chemically loaded particulate material with it. The high-kinetic energy free-jets, some of which exert up to 3000 bar pressure on the objects to be cleaned, lead to back rays that damage the functional components of the nozzle. Are in the fluid, which is the retrobeam 40 forms, additionally contain chemicals, because such a fluid containing fluid has a better cleaning effect, these fluids can act on the surfaces of the nozzle corrosive.

As both figures show, there is a nozzle 1 of the type according to the invention constructed as follows: It has a body 1' with a circular cylindrical shape through which a fluid channel 8th extends. Fluid enters via a fluid inlet port 8th' introduced when the nozzle 1 in an enclosure 50 is present in an installation and application situation, that is ready for cleaning. Via the fluid outlet opening 8th'' enters the free jet 30 out. Its path extends from the fluid inlet side along a taper section to on a bearing 11 a nozzle insert 10 inserted nozzle block 12 and tapers from an inlet cross section to an outlet cross section, which tapers from the outlet of the nozzle block 12 to the hexagon base 6 ' runs; the directed jet thus shoots out of the fluid outlet opening with high pressure 8th'' in the hex socket 6 ' lies.

At the nozzle stone 12 it will usually be an artificial or technical gem. Due to the high hardness and precision of manufacture and installation, technical gems such as sapphire, ruby or diamond are used for such a purpose.

To such a cleaning nozzle 1 in the enclosure 50 To install, a key is used, which on the polygon socket 6 is matched with appropriate wrench size.

The enclosure 50 has one according to the shape of the cleaning nozzle 1 given geometry: The cleaning nozzle 1 has a thread on its outer circumferential surface 4 that with a corresponding mating thread of the enclosure 50 corresponds, so that the rotationally symmetrical cleaning nozzle can be screwed into this recess. In order to provide this high pressure operated article with a secure fit, the cleaning nozzle has a non-threaded portion 5 that has a slope 7 in the area between threads 4 and the fluid inlet side. The threadless section 5 has a smaller outer circumference than the threaded section 4 and serves the leadership and support. To the cleaning nozzle against the enclosure 50 and to seal the fluid supply from there has the cleaning nozzle 1 also a chamfer here 9 ' extending from the threadless section 5 extends to the inlet side surface, so that the cross section, the nozzle 1 has at its inlet end, is reduced again.

Instead of the chamfer, a radius could also be present here, just as at the fluid outlet end: The edge surrounding the polygonal socket here has a surface with two chamfers, of which one or both could just as well be rounded; even a total of a circumferential semicircular edge or other rounded bead could form the outlet end of the nozzle.

As can be seen, the nozzle stone is supported 12 against a corresponding camp 11 from.

Because the components of the nozzle 1 that the retrospective 40 are exposed, particularly strong corrosion, abrasion and thus exposed to wear, is the body of the invention 1' the cleaning nozzle made of metal, which is cured, and is according to 1b on the outlet side surface 3 with the chamfer 9 leading to the external thread 4 runs down, and with the short chamfer, the hexagon 6 points, and on the surfaces of the hexagon socket 6 with the layer 2 coated. This provides increased protection against abrasive, bumping, scratching and chemical wear and especially in the area of the outlet side surface with the two bevels 9 higher support hardness.

According to the invention, the layer is made of titanium nitride, alternatively it may be made of titanium carbide, chromium nitride, chromium carbonitride, aluminum titanium nitride, aluminum titanium chromium nitride, molybdenum disulfide or titanium aluminum carbonitride. Such coatings or layers can be applied by the CVD or PVD methods known to those skilled in the art.

Because of the hexagon socket 6 as shown in 1a , Protected by this coating and is thus preserved from abrasion, the functionality for accurate recording of a hex wrench for screwing and unscrewing can be maintained. The same is true if the layer 2 as shown in 1b , on the surfaces of the body 1' is applied, in addition to the outer surface of the body 1' and the inlet side surface 3 ' include: This will also make the surfaces of the thread 4 as fastening thread in the enclosure 50 serves, the slope 7 and the threadless section 5 used as guide surfaces in the enclosure 50 serve, and the subsequent bevel 9 as well as the inlet side surface 3 ' , which serve as sealing surfaces against the high-pressure coming from the housing side fluid protected.

Depending on whether only the surfaces with the layer 2 should be provided in 1b are shown, or whether in addition the under 1a exported further outer surfaces to be protected, are correspondingly large or small areas that should not be subjected to the coating, before the application of the layer 2 In the CVD or PVD process provided with an appropriate masking, which prevents the metal compound vapors settle in undesirable places.

The introduction of the nozzle block 12 in the body 1' takes place after the body 1' hardened and coated.

By the advantageous coating, by the way, the coefficients of friction of the hexagon 6 and external thread 4 if coated, improves the support hardness in the edge area of the nozzle body 1' is increased and thus obtains better pressure resistance and the overall wear resistance is improved. So it is possible even intensively used nozzles at a desired time from their enclosure 50 turn it out and a new nozzle 1' use.

Another advantage of the only a few microns thick coating of a metal compound is that this contributes only to a very small dimensional change of the component. Incidentally, the coating can serve the product labeling depending on the choice of the corresponding metal compound.

Embodiments of a cleaning nozzle according to the invention, which have an outer polygonal section with or without a central axial recess, are not shown figuratively. In the installation context, the cleaning nozzle then protrudes beyond the enclosure with the outer polygonal section, so that not only the outlet side surface but also the outer polygonal surface-and in the case of a central axial recess also-is provided with the coating. Apart from the outlet-side design, the external-polygonal cleaning nozzle may correspond to the polygonal-type cleaning nozzle described in connection with the figures, and the coating may also extend over the outer lateral surface and the inlet lateral surface in the case of external polygonal cleaning nozzles.

LIST OF REFERENCE NUMBERS

1

cleaning nozzle

1'

Body of cleaning nozzle

2

Layer or coating of metal compound

3

Auslassseitenfläche

3 '

Inlet side surface

4

thread

5

unthreaded section

6

Internal polygon

6 '

Polygonal socket base

7

pitch

8th

fluid channel

8th'

Fluid inlet port

8th''

fluid outlet opening

9, 9 '

chamfer

10

nozzle insert

11

camp

12

nozzle block

30

fluid jet

40

reflecting

50

housing

100

object to be cleaned

Claims (13)

Cleaning nozzle ( 1 ) for generating high kinetic energy free jets, suitable for use in industrial cleaning technology, wherein the cleaning nozzle ( 1 ) for installation in an enclosure ( 50 ) is formed with a supply for a fluid for cleaning, and - a body ( 1' ) having a substantially circular cylindrical shape with a longitudinal axial fluid channel ( 8th ) having a fluid inlet opening ( 8th' ) and a fluid outlet opening ( 8th'' ), wherein the fluid channel ( 8th ) from the fluid inlet side along a tapering section to one on a bearing ( 11 ) used nozzle block ( 12 ) is tapered from an inlet cross section to a reduced cross section, and from the nozzle stone ( 12 ) having an outlet cross-section which is smaller than the inlet cross-section and extending along a channel and out of the body ( 1' ) Extends outwardly, characterized in that the body ( 1' ) of hardened metal, wherein at least one surface of the body ( 1' ), which the outlet side surface ( 3 ), a layer ( 2 ) of a metal compound selected from the group consisting of titanium nitride, titanium carbide, chromium nitride, chromium carbonitride, aluminum titanium nitride, aluminum titanium chromium nitride, molybdenum disulfide, titanium aluminum carbonitride. Cleaning nozzle ( 1 ) according to claim 1, characterized in that the body ( 1 ) on the fluid outlet side a polygonal socket ( 6 ), preferably a hexagon socket ( 6 ), with a polygon ( 6 ' ), and the surfaces which the layer ( 2 ), the outlet side surface ( 3 ) and a surface of the inner polygon ( 6 ). Cleaning nozzle ( 1 ) according to claim 1, characterized in that the body ( 1 ) fluid outlet on the outer lateral surface to the outlet side surface ( 3 ) has an external polygon, preferably an external hexagon, and the surfaces which comprise the layer ( 2 ), the outlet side surface ( 3 ) and a surface of the outer polygon ( 6 ). Cleaning nozzle ( 1 ) according to claim 3, characterized in that the body ( 1 ) has with the outer polygon an outlet-side, preferably cylindrical, central axial recess, wherein the fluid channel ( 8th ), from the nozzle stone ( 12 ) exits with an outlet cross-section which is smaller than the inlet cross-section and extends along a channel and through a bottom of this central axial recess out of the body ( 1' ) extends to the outside, wherein the surfaces that the layer ( 2 ), the outlet side surface ( 3 ) and a surface of the outer polygon ( 6 ) and have a surface of the central axial recess. Cleaning nozzle ( 1 ) according to claim 1, characterized in that the outlet side surface ( 3 ) a chamfer ( 9 ) or a radius at the outer surface of the body ( 1' ) facing edge. Cleaning nozzle ( 1 ) according to claim 2, characterized in that the outlet side surface ( 3 ) a chamfer or a radius at the to the Inner polygon ( 6 ) facing edge, or a chamfer ( 9 ) or a radius. Cleaning nozzle ( 1 ) according to claim 4, characterized in that the outlet side surface ( 3 ) has a chamfer or a radius at the edge facing the central axial recess. Cleaning nozzle ( 1 ) according to at least one of claims 1 to 7, characterized in that the layer ( 2 ) of the metal compound also on a surface of the body ( 1' ), which wholly or partially an outer circumferential surface, preferably an outer lateral surface and an inlet side surface ( 3 ' ), at which the fluid in the cleaning nozzle ( 1 ) occurs. Cleaning nozzle ( 1 ) according to claim 8, characterized in that on the outer lateral surface a thread ( 4 ), which is adapted to a predetermined mating thread of a predetermined housing ( 50 ) of the cleaning nozzle ( 1 ) to be engaged. Cleaning nozzle ( 1 ) according to at least one of claims 8 or 9, characterized in that at the inlet side surface ( 3 ' ) a chamfer ( 9 ' ) or a radius which is / is designed to form a sealing surface in a mounting situation of the cleaning nozzle ( 1 ) into the predetermined housing ( 50 ). Cleaning nozzle ( 1 ) according to claim 10, characterized in that from the chamfer ( 9 ' ) to the thread ( 4 ) a threadless section ( 5 ) of the body ( 1' ), which is adapted to, in a mounting situation of the cleaning nozzle ( 1 ) into the predetermined housing ( 50 ) with a fluid supply a guide surface ( 5 ) and / or support surface, wherein the body ( 1' ) along the section where the thread ( 4 ), has a larger outer circumference than at the non-threaded portion ( 5 ), between which a slope ( 7 ) is present. Cleaning nozzle ( 1 ) according to at least one of claims 1 to 11, characterized in that the layer ( 2 ) has a thickness in the range of 1 to 10 μm, more preferably in the range of 2 to 8 μm. Cleaning nozzle ( 1 ) according to at least one of claims 1 to 12, characterized in that the hardened metal of the body ( 1' ) made of steel, preferably made of a stainless steel.

Images