DE202015105126U1 - Plate and mold for producing composite components - Google Patents

Abstract

Plate (P1) for producing composite building blocks (V1), wherein the plate (P1) is cuboidal, wherein on the plate (P1) on one of the two sides with the largest surface area an adhesive member (KB1) is arranged, each plate (P1 , P2) of the plate pair (P1, P2) in the range of plus or minus 0.5 mm maximum, or 0.2 mm maximum or 0.1 mm maximum, has the following dimensions: length (L3) 31.8 mm and height (H3 ) including the adhesive element (KB1) without a cover layer (AS) 0.85 millimeters, the width (Br3) is in the range of 5 millimeters to 20 millimeters, in particular at 15.8 millimeters, length (L3) 7.8 millimeters and Height (H3) including the adhesive element (KB1) without a covering layer (AS) 0.85 millimeters, the width (Br3) being in the range of 5 millimeters to 20 millimeters, in particular 7.8 millimeters, length (L3) 15, 8 mm and height (H3) including the adhesive element (KB1) without a cover layer (AS) 0.85 millimeter, with the width (Br3) in the range of 5 millimeters to 20 millimeters, especially at 15.8 millimeters, length (L3) 23.9 millimeters and height (H3) including the adhesive element (KB1) without a capping layer (AS) 0.85 millimeter, the width (Br3) being in the range of 5 millimeters to 20 millimeters, in particular 15.8 millimeters, length (L3) 63.6 millimeters and height (H3) including the adhesive element (KB1) without a capping layer (AS) 0.6 millimeters, wherein the width (Br3) is in the range of 15 millimeters to 50 millimeters, in particular at 31.8 millimeters, or length (L3) 31.8 millimeters and height (H3 ) including the adhesive element (KB1) without a cover layer (AS) 0.60 millimeters, wherein the width (Br3) is in the range of 15 millimeters to 50 millimeters, in particular at 31.8 millimeters.

Description

The application relates to a board for producing composite building blocks and a mold for producing composite building blocks. From the DE 2009 002 361 A1 or B4 composite modules are known from terminal blocks. The composite modules consist, for example, of two components and allow a very creative construction with a variety of possibilities.

It is an object of the invention to facilitate the production of composite building blocks from terminal blocks, in particular the manual production. In particular, the quality of production should also be improved. In addition, a form for producing composite modules is to be specified.

This object is achieved by a plate according to claim 1. Further developments are specified in the subclaims. The task related to a form is solved by the form according to parent claim.

• – Länge 31,8 Millimeter und Höhe einschließlich des Klebeelementes ohne eine Abdeckschicht 0,85 Millimeter, wobei die Breite im Bereich von 5 Millimeter bis 20 Millimeter liegt, insbesondere bei 15,8 Millimeter, was einen Werkstück-Klemmbaustein mit zwei mal vier Noppen betrifft,
• – Länge 7,8 Millimeter und Höhe einschließlich des Klebeelementes ohne eine Abdeckschicht 0,85 Millimeter, wobei die Breite im Bereich von 5 Millimeter bis 20 Millimeter liegt, insbesondere bei 7,8 Millimeter, was einen Werkstück-Klemmbaustein mit genau einer Noppe betrifft,
• – Länge 15,8 Millimeter und Höhe einschließlich des Klebeelementes ohne eine Abdeckschicht 0,85 Millimeter, wobei die Breite im Bereich von 5 Millimeter bis 20 Millimeter liegt, insbesondere bei 15,8 Millimeter, was einen Werkstück-Klemmbaustein mit zwei mal zwei Noppen betrifft,
• – Länge 23,9 Millimeter und Höhe einschließlich des Klebeelementes ohne eine Abdeckschicht 0,85 Millimeter, wobei die Breite im Bereich von 5 Millimeter bis 20 Millimeter liegt, insbesondere bei 15,8 Millimeter, was einen Werkstück-Klemmbaustein mit zwei mal drei Noppen betrifft,
• – Länge 63,6 Millimeter und Höhe einschließlich des Klebeelementes ohne eine Abdeckschicht 0,6 Millimeter, wobei die Breite im Bereich von 15 Millimeter bis 50 Millimeter liegt, insbesondere bei 31,8 Millimeter, was einen großformatigen (z.B. sogenanntes "Duplo"-Format, registrierte Marke) Werkstück-Klemmbaustein mit zwei mal vier Noppen betrifft, oder
• – Länge 31,8 Millimeter und Höhe einschließlich des Klebeelementes ohne eine Abdeckschicht 0,60 Millimeter, wobei die Breite im Bereich von 15 Millimeter bis 50 Millimeter liegt, insbesondere bei 31,8 Millimeter, was einen großformatigen Werkstück-Klemmbaustein mit zwei mal zwei Noppen betrifft.

The plate can be cuboid, especially with rounded corners. On the plate can be arranged on one of the two sides with the largest surface area an adhesive element, for example an adhesive layer with cover layer or a double-sided adhesive tape with cover layer or a double-sided adhesive film with cover layer. The plate may have the following dimensions in the range of plus or minus 0.5 mm maximum or 0.2 mm maximum or 0.1 mm maximum:

• Length 31.8 millimeters and height including the adhesive element without a covering layer 0.85 millimeters, the width being in the range of 5 millimeters to 20 millimeters, in particular 15.8 millimeters, relating to a workpiece clamping block having two by four nubs .
• Length 7.8 millimeters and height including the adhesive element without a covering layer 0.85 millimeters, the width being in the range of 5 millimeters to 20 millimeters, in particular 7.8 millimeters, as regards a workpiece clamping block with exactly one nub,
• Length 15.8 millimeters and height including the adhesive element without a covering layer 0.85 millimeters, the width being in the range of 5 millimeters to 20 millimeters, in particular 15.8 millimeters, which relates to a workpiece clamping block with two by two nubs .
• Length 23.9 millimeters and height including the adhesive element without a covering layer 0.85 millimeters, the width being in the range of 5 millimeters to 20 millimeters, in particular 15.8 millimeters, relating to a two-by-three-stud workpiece clamping block .
• Length 63.6 millimeters and height including the adhesive element without a covering layer 0.6 millimeters, the width being in the range of 15 millimeters to 50 millimeters, in particular 31.8 millimeters, which is a large format (eg so-called "Duplo" format) , registered trademark) workpiece clamping module with two times four pimples, or
• Length 31.8 millimeters and height including the adhesive element without a covering layer 0.60 millimeters, the width being in the range of 15 millimeters to 50 millimeters, in particular 31.8 millimeters, which is a large-sized workpiece clamping block with two by two nubs concerns.

Through the plate, a free space in a form of clamping blocks can be reduced so that a fixed positioning of two workpiece clamping modules can be done to each other in the production of a composite module. For example. the two workpiece clamping blocks are glued together with their nubs, e.g. with an adhesive such as a superglue, in particular cyanoacrylate, or a double-sided adhesive tape, and / or wrapped with a single-sided adhesive tape so that touch their nubs. Thus, these two terminal blocks can be accurately positioned and the alignment of the terminal blocks in the composite block is increased, which also increases the quality of the composite block.

The terminal blocks have nubs. The nubs may be short cylindrical pins that protrude from a flat acreage. Typically, the dimples may have a diameter in the range of 4.8 millimeters to 5.1 millimeters, especially 5 millimeters. The height of the nubs can be in the range of 1.7 to 1.9 millimeters, in particular at 1.8 millimeters. But also Hohlzylindernoppen be used, especially for larger sized stones. Also, there may be on the inner walls of the blocks webs, which improve the terminals.

An acreage with knobs is typically used to attach or clamp blocks that are the same or similar to the block to which it is attached.

The blocks are preferably clamping blocks, which can be connected to each other by clamping or press fit. In this context is also spoken of fits. The clamping strength depends on the strength of the overlap of both components in a known manner. Alternatively or additionally, the clamping strength can be easily determined empirically by experiment. Known building blocks of this type are, for example, building blocks of the brands Lego, Klik, Q- B (Q-Bricks), Buggi, Ministeck, Bestlock, etc., as well as building blocks without brand names. The clamping force between the components with one another can be more than 1 newton and, in particular, less than 10 newton.

The adhesive element may have the length and width of the plate to which it is adhered. Alternatively, the adhesive element may be less than or equal to 2 mm or less than 1 mm in length and / or width of the panel to which it is adhered. A supernatant of the adhesive element should be avoided as much as possible. However, a tab can be provided on the adhesive element, which facilitates, for example, a later detachment of the plate from a mold. Thus, the adhesive surface of the adhesive element on the plate and thus also on the other side of the mold as large as possible based on the size of the plate, which increases the adhesive force.

• – eine erste Klebeschicht, und
• – eine Abdeckschicht.

The adhesive element may contain or consist of the following sequence of layers as the distance from the plate increases:

• A first adhesive layer, and
• - a cover layer.

Thus, an adhesive layer can be applied to the bottom surfaces of a plurality of plates, for example, more than ten plates, for example. In a dipping process. Subsequently, a covering layer is applied over several building blocks and cut, so that single plates are formed.

• – eine erste Klebeschicht,
• – einen Zwischenträger, bspw. aus dünnem Plastik oder Kunststoff, ggf. mit einem textilen oder gewebten Anteil,
• – eine zweite Klebeschicht, und
• – eine Abdeckschicht, bspw. ebenfalls aus dünnem Plastik.

The adhesive element may contain or consist of the following sequence of layers as the distance from the plate increases:

• A first adhesive layer,
• An intermediate carrier, for example of thin plastic or plastic, optionally with a textile or woven part,
• A second adhesive layer, and
• - A cover layer, for example, also made of thin plastic.

The first adhesive material, the intermediate carrier, the second adhesive material and the cover material may have a structure of a double-sided adhesive tape or a double-sided adhesive film, in particular they may be punched or cut out of an adhesive tape or an adhesive film. The tape or adhesive foil can be thinner than 1 mm. The adhesive tape or the adhesive film can be flexible, which is due to the low material thickness.

Double-sided adhesive tape can be supplied on a roll with one side of the adhesive tape provided with the cover layer and the other side protected by the cover layer further rolled up inside. The rolled-up tape can then be unrolled and manually or mechanically scaled to the size of the disk, i. Length L and width B, to be punched or cut.

In the case of an adhesive film, a separate covering layer may be present on both sides. The film can again be pre-cut or cut manually or mechanically in size of the plate (L, B). Also films can be stacked with only one cover layer on top of each other, wherein the cover layer of the lower layer protects the first adhesive layer of an upper layer.

The intermediate carrier and / or the cover layer may consist of a plastic material or plastic or contain a plastic material. The plastic material may contain a textile or woven portion. The adhesive material of the first adhesive layer and the second adhesive material of the second adhesive layer may be known from commercially available adhesive tapes. Tear-resistant and readily processable adhesive tapes with high adhesive strength are preferably used.

The adhesive element can thus be referred to itself as an adhesive tape or as an adhesive film. Alternatively, it can be spoken of an adhesive tape strip or a Klebefolienstreifen.

As adhesive tape, for example, laying tape (RZ 8463.1, 32 393-90108-00) from Tesa (registered trademark) or another company can be used. Adhesive tapes with a high adhesive strength are particularly well suited, for example, they carry a note "extra strong adhesive". But also in the future made especially for terminal blocks adhesive tapes or adhesive films can be used.

The plate can not have any recesses on the surface, in particular no recesses passing through the plate. Alternatively, there may be recesses having a lateral dimension less than 4.5 millimeters or less than two millimeters, or having a lateral dimension greater than 4.5 millimeters. Despite the recesses, a bottom surface of a workpiece clamping module can fit well on the plate and thus be well positioned.

The plate may contain cavities in its interior, preferably at least ten or at least twenty cavities. This can be manufactured to save material, for example, with a 3D printing process in which moves a print head or a laser beam with respect to the workpiece to be printed, in particular with a 3D filament printing process or a 3D powder printing process. Compared to conventional injection molding, the 3D printing processes do not require any elaborate injection mold and are suitable for printing Demand particularly well suited. In particular, however, it is also possible with the 3D printing process, for example, to print at least 20 plates in one printing pass.

The plate may be plastic or contain plastic, in particular an ABS (acrylonitrile-butadiene-styrene) material or a PLA (polyactide) material, i. Environmentally friendly corn starch material. PLA is also suitable because no high demands are placed on the plate with regard to accuracy and mechanical load-bearing capacity. Both materials mentioned can be processed with 3D printing, in particular 3D filament printing or 3D powder printing. Alternatively, injection molding can be used. Alternative materials are wood, especially in the production of large-sized composite building blocks, or metal.

The plate may contain individual fused material layers, wherein in particular the material layers may contain fused material filaments with each other, as are typical for a 3D printing, in particular a 3D filament print or a 3D powder print.

The plate may be provided or used together with a mold, in particular a form explained below, for the production of a composite block of clamping blocks, wherein preferably an adhesive and / or a single-sided adhesive tape and / or a double-sided adhesive tape for fastening the terminal blocks together is or will be used. The technical effects mentioned below for the form also apply to the plate.

• – Länge 31,8 Millimeter und Höhe 0,85 Millimeter, wobei die Breite im Bereich von 5 Millimeter bis 20 Millimeter liegt, insbesondere bei 15,8 Millimeter, was einen Werkstück-Klemmbaustein mit zwei mal vier Noppen betrifft,
• – Länge 7,8 Millimeter und Höhe 0,85 Millimeter, wobei die Breite im Bereich von 5 Millimeter bis 20 Millimeter liegt, insbesondere bei 7,8 Millimeter, was einen Werkstück-Klemmbaustein mit genau einem Noppen betrifft,
• – Länge 15,8 Millimeter und Höhe 0,85 Millimeter, wobei die Breite im Bereich von 5 Millimeter bis 20 Millimeter liegt, insbesondere bei 15,8 Millimeter, was einen Werkstück-Klemmbaustein mit zwei mal zwei Noppen betrifft,
• – Länge 23,9 Millimeter und Höhe 0,85 Millimeter, wobei die Breite im Bereich von 5 Millimeter bis 20 Millimeter liegt, insbesondere bei 15,8 Millimeter, was einen Werkstück-Klemmbaustein mit zwei mal drei Noppen betrifft,
• – Länge 63,6 Millimeter und Höhe 0,6 Millimeter, wobei die Breite im Bereich von 15 Millimeter bis 50 Millimeter liegt, insbesondere bei 31,8 Millimeter, was einen großformatigen (z.B. "Duplo"-Format, registrierte Marke) Werkstück-Klemmbaustein mit zwei mal vier Noppen betrifft, oder
• – Länge 31,8 Millimeter und Höhe 0,60 Millimeter, wobei die Breite im Bereich von 15 Millimeter bis 50 Millimeter liegt, insbesondere bei 31,8 Millimeter, was einen großformatigen (z.B. "Duplo"-Format, registrierte Marke) Werkstück-Klemmbaustein mit zwei mal zwei Noppen betrifft.

The invention also relates to the use of a plate for producing composite building blocks, the plate being cuboidal and the plate having the following dimensions in the range of plus or minus 0.5 mm maximum, or 0.2 mm maximum or 0.1 mm maximum:

• Length is 31.8 millimeters and height is 0.85 millimeters, the width being in the range from 5 millimeters to 20 millimeters, in particular at 15.8 millimeters, which relates to a workpiece clamping block with two by four nubs,
• Length 7.8 millimeters and height 0.85 millimeters, the width being in the range of 5 millimeters to 20 millimeters, in particular 7.8 millimeters, which relates to a workpiece clamping block with exactly one nub,
• Length 15.8 millimeters and height 0.85 millimeters, the width being in the range of 5 millimeters to 20 millimeters, in particular 15.8 millimeters, which relates to a workpiece clamping block with two by two nubs,
• Length 23.9 millimeters and height 0.85 millimeters, the width being in the range of 5 millimeters to 20 millimeters, in particular 15.8 millimeters, which relates to a workpiece clamping block with two by three nubs,
• - Length 63.6 millimeters and height 0.6 millimeters, with the width in the range of 15 millimeters to 50 millimeters, in particular at 31.8 millimeters, which is a large format (eg "Duplo" format, registered trademark) workpiece clamping module with two times four pimples, or
• - Length 31.8 millimeters and height 0.60 millimeters, the width is in the range of 15 millimeters to 50 millimeters, especially at 31.8 millimeters, which is a large format (eg "Duplo" format, registered trademark) workpiece clamping module with two times two pimples.

The dimensions refer to the use of the plate only on the height of the plate, because there is no adhesive element on the plate. It results in the same technical effects as stated above for a plate with adhesive element.

The plate can again be made with a 3D printing process, so that the above-mentioned features regarding the material, the cavities, the material layers and the material threads within a layer apply.

• – Länge 31,8 Millimeter und Breite 15,8 Millimeter oder 7,8 Millimeter, was einen Werkstück-Klemmbaustein mit zwei mal vier Noppen betrifft oder mit ein mal vier Noppen,
• – Länge 7,8 Millimeter und Breite 7,8 Millimeter, was einen Werkstück-Klemmbaustein mit genau einem Noppen betrifft,
• – Länge 15,8 Millimeter und Breite 15,8 Millimeter oder 7,8 Millimeter, was einen Werkstück-Klemmbaustein mit zwei mal zwei Noppen oder ein mal zwei Noppen betrifft,
• – Länge 23,9 Millimeter und Breite 15,8 Millimeter oder 7,8 Millimeter, was einen Werkstück-Klemmbaustein mit zwei mal drei Noppen bzw. mit ein mal drei Noppen betrifft
• – Länge 63,6 Millimeter und Breite 31,8 Millimeter, was einen großformatigen (z.B. "Duplo"-Format, registrierte Marke) Werkstück-Klemmbaustein mit zwei mal vier Noppen betrifft, oder
• – Länge 31,8 Millimeter und Breite 31,8 Millimeter, was einen großformatigen (z.B. "Duplo"-Format, registrierte Marke) Werkstück-Klemmbaustein mit zwei mal zwei Noppen betrifft.

The invention also relates to a mold for producing composite building blocks. The mold may contain at least a first layer of clamping blocks or a nub plate forming the first layer. At least one second layer of clamping blocks can be arranged above the first layer. In the second layer, a free space for the positioning of two workpiece clamping blocks may be formed, each having the following dimensions:

• - length 31.8 millimeters and width 15.8 millimeters or 7.8 millimeters, which relates to a workpiece clamping block with two by four nubs or with four nubs,
• - length 7.8 millimeters and width 7.8 millimeters, which relates to a workpiece clamping module with exactly one knob,
• - Length 15.8 millimeters and width 15.8 millimeters or 7.8 millimeters, which relates to a workpiece clamping block with two times two nubs or one time two nubs,
• - Length 23.9 millimeters and width 15.8 millimeters or 7.8 millimeters, which relates to a workpiece clamping block with two times three nubs or once with three nubs
• - Length 63.6 millimeters and width 31.8 millimeters, which relates to a large format (eg "Duplo" format, registered trademark) workpiece clamping block with two by four knobs, or
• - Length 31.8 millimeters and width 31.8 millimeters, which relates to a large format (eg "Duplo" format, registered trademark) workpiece clamping block with two times two nubs.

The clearance may have a first dimension that corresponds to the length of one of the workpiece clamping blocks. A pitch presetter may set a dimension of the clearance to a pitch equal to twice the height of one of the workpiece clamps, including its dimples, or only plus or minus a maximum of 0.5 millimeters, or a maximum of 0.2 millimeters, or a maximum of 0.1 millimeters thereof differs.

Thus, an accurate positioning of two workpiece clamping modules to each other is achieved in the free space, which allows the production of composite modules of high quality.

The nubs of the clamping blocks of the mold preferably face upwards, i. Nubs of terminal blocks are, for example, arranged in the open space. Alternatively, the nubs of the terminal blocks can also point downwards during assembly of the composite modules, wherein no nubs of the mold are arranged in the free space of the mold, so that a flat bearing surface is formed.

• – ein Plattenpaar,
• – ein breiterer Baustein als üblich, d.h. von einer Mittellinie des Bausteins aus gesehen, um die Breite erhöht, die der Breite einer Platte des Plattenpaares gleicht, ggf. einschließlich des Klebebandes an der Platte,
• – einzelne Stifte mit Abstandselementen oder Abstandselemente mit Stiften, wobei die Form aus Klemmbausteinen so gedreht wird, dass die Innenhohlzylinder der Klemmbausteine nach oben zeigen und wobei die Stifte in geeignete Innenhohlzylinder am zweiten Freiraum eingesteckt werden, oder
• – eine andere geeignete Vorrichtung.

The distance specification device may be, for example:

• - a plate pair,
• A wider block than usual, ie seen from a center line of the block, increased by the width equal to the width of a plate of the plate pair, possibly including the adhesive tape on the plate,
• - Individual pins with spacers or spacers with pins, the mold is rotated from clamping blocks so that the inner hollow cylinder of the clamping blocks point upward and wherein the pins are plugged into suitable hollow cylinder at the second space, or
• - another suitable device.

The clearance may have a second dimension equal to 1.5 times the width of one of the workpiece clamping blocks. The gap presetting device may be formed by a plate disposed on one side of the clearance such that a second dimension of the clearance is reduced to the pitch, which plate is preferably one of the plates discussed above, i. the plate can be provided with or without adhesive tape / adhesive element. The plate can be glued, adjusted or clamped in the mold.

The mold may be provided or used for the manufacture of a composite building block preferably comprising two clamping modules, wherein preferably an adhesive, in particular a superglue, e.g. On the basis of cyanoacrylate, and / or a single-sided adhesive tape and / or a double-sided adhesive tape for securing the terminal blocks is used together.

Under the first layer may be arranged a lower layer of clamping blocks or a studded plate. This can further increase the mechanical stability of the mold.

The clamping blocks of the mold can be glued together, in particular with an adhesive or a single-sided adhesive tape or a double-sided adhesive tape. The clamping blocks of the mold can thus also be glued together, in particular with an adhesive, e.g. Superglue, in particular cyanoacrylate-based. Gluing is useful if, for example, more than ten or even more than 100 composite modules are to be produced. One or two blocks of the mold can also be plugged only to the otherwise glued form, for example, to simplify the insertion and removal of the workpiece blocks.

If no or permanent bonding of the building blocks of the mold takes place, the building blocks of the mold can be reused individually for play purposes or other building purposes after assembly of composite building blocks in the mold.

The above embodiments and embodiments may be combined with each other and with the examples of the figures described below as desired. If "can" is used in this application, this means both the technical possibility and an actual technical realization.

Embodiments of the invention will be explained with reference to the accompanying drawings. The figures of the drawing are not to scale, in particular other aspect ratios may be used. In the drawing:

1 a known terminal block in plan view,

2 a form of terminal blocks in perspective view,

3 the shape in plan view,

4 a schematic representation of the mold and two workpiece clamping blocks, and

5 a form-fitting plate.

The 1 shows a known terminal block B1 in plan view. The outer dimensions of the clamping module B1 are, for example, within the ranges mentioned in the introduction for the length L1, the Width Br1 and the height of a building block. In particular, the stated values can be exactly met, ie length L1, for example, 31.8 millimeters and width Br1, for example, 15.8 millimeters. The height of the module B1 is in the 1 not shown and is perpendicular to the leaf level of the sheet that the 1 shows. The height can be, for example, 11.4 millimeters including the nubs. The module B1 is constructed like the below-mentioned modules B2 to B32 and consists, for example, of an ABS plastic material (acrylonitrile-butadiene-styrene) or PLA (polyactide).

• – eine kurze linke Seitenwand 2 der Breite Br1,
• – eine lange Rückwand 6, der Länge L1,
• – eine kurze rechte Seitenwand 4 der Breite Br1,
• – und eine Vorderwand 8 der Länge L1.

The module B1 has:

• - a short left sidewall 2 the width Br1,
• - a long back wall 6 , the length L1,
• - a short right side wall 4 the width Br1,
• - and a front wall 8th the length L1.

A blanket 10 covers the walls 2 to 8th upwards, so that under the ceiling 10 one of the walls 2 to 8th limited cavity is created with an opening facing downwards in the in the 1 However, the view shown is not visible. In this cavity are three in the 1 schematically shown hollow cylinder Z1, Z2 and Z3 arranged along a straight line which lies in the longitudinal direction of the module B1. The cylinders Z1 to Z3 serve in conjunction with the walls 2 to 8th in a known device B1 for clamping the nubs of an underlying block or a bottom plate provided with knobs. Thus, with the in the 1 shown building block B1 are built only along two opposite directions.

The device B1 is a device with eight studs N1 to N8 arranged in two rows, the first row containing the studs N1 to N4. The second row contains the nubs N5 to N8. The nubs N1 to N8 are arranged on a cultivation surface AF1. A surface normal FN1 of the cultivated area AF1 shows from the leaf plane of the 1 towards the viewer, which is illustrated by a circle with a dot, which corresponds to an arrow, which is directed to the viewer.

The 2 shows a form F1 of clamping blocks B1 to B16 in perspective view. A front upper terminal block B16 was in the representation of 1 omitted to release the view of a free space FR1. The block B16 is however in the 3 shown. The blocks B1 to B16 are constructed like the block B1.

A lower layer S0 consists of six clamping blocks B1 to B6. The blocks B1 to B5 are in this order to each other, wherein a square frame is formed, in the interior of the block B6 is arranged.

A layer S1 of six clamping modules B7 to B12 is also located on the layer S0, wherein the clamping blocks B7 to B12 are each arranged in the same position, so that a composite of the layers S0b and S0 results. The clamping blocks B7 to B12 form a flat bearing surface and form the bottom of a free space FR1.

On the layer S1 are in a layer S2 four blocks B13 to B16, wherein the block B16, as already mentioned, is not shown. The block B13 is located on the middle of the left short side of the layer S1 and is inserted without lateral offset with respect to a side wall of the form F1 on two nubs of the block B7, on four nubs of the block B8 and on two nubs of the block B9. Likewise, the module B14 is located on the right side of the layer S1 and is inserted without lateral offset with respect to a sidewall of the form F1 on two studs of the module B10, on four studs of the module B11 and on two studs of the module B12. The blocks B13 and B14 form a first pair of lateral boundaries of the clearance FR1.

• – die vier rechten Noppen des Bausteins B8, wovon in der 2 die Noppen N84 und N88 dargestellt sind,
• – die zwei vorderen rechten Noppen des Bausteins B9, nicht dargestellt in der 2, siehe aber 3,
• – die zwei linken vorderen Noppen N105 und N06 des Bausteins B10, und
• – die vier linken Noppen N111 und N115 des Bausteins B11.

The module B15 is located on the center of the rear long side of the layer S1 and is plugged with lateral offset with respect to a side wall of the mold F1 of a knob on the blocks B9 and B10. The not-shown module B16 is located on the center of the front long side of the layer S1 and is without lateral offset with respect to a side wall of the form F1 on four studs N73, N74, N77 and N78 of the block B7 and four studs N121, N122, N125 and N126 of block B12 plugged. Thus, the following pimples are exposed at the bottom of the free space FR1:

• - the four right nubs of the building block B8, of which in the 2 the nubs N84 and N88 are shown,
• - The two front right nubs of the block B9, not shown in the 2 , but see 3 .
• The two left front knobs N105 and N06 of the building block B10, and
• - the four left knobs N111 and N115 of module B11.

Furthermore, in the 2 a plate P1 shown, which can also be referred to as platelets. The plate P1 is used to set a lateral distance in the free space FR1, which at the bottom of the 3 will be explained in more detail. The plate P1 is arranged over the rear part of four nubs, see the two nubs N105 and N108 shown, of the block B10, and glued, for example, with a double-sided adhesive tape on the viewer facing the longitudinal side of the block B15. Alternatively, a slightly stronger plate P1 can be used due to the lack of adhesive tape, which is inserted or trapped only in the free space FR1, but in the 2 shown position of the plate P1 is maintained to set the same distance in the free space, as with the plates P1, see width Br2c in the 3 , Instead of the double-sided adhesive tape, it is also possible to use another adhesive, for example superglue or a single adhesive layer on the panel P1, which is protected by a cover layer which is peeled off before the adhesive is applied.

Other versions of the form F1 with the terminal blocks are also possible, see also the explanations to the 3 , Building block B20. Also, the shape F1 can be rotated 180 degrees so that the hollow cylinders of the blocks point upwards. In this case, the building blocks of the layer S2 are connected to the layer S0 in order to generate the free space FR1. The form F1 can also be built only with two layers S1 and S2. Also, only one layer S2 can be used when using a studded bottom plate.

The 3 shows the form F1 in plan view, it being well recognized that the original width Br2b, which corresponds to the length of a six-poppet brick with two by three nubs, is reduced by the panel P1 to a width Br2c necessary for positioning two on its side walls lying terminal blocks is suitable, which at the bottom of the 4 is explained in more detail.

It will, as below in the 4 shown, two building blocks B30 and B32 placed with their side surfaces on the bottom of the space FR1 and then glued together, for example. With superglue, a double-sided adhesive tape or with a one-sided adhesive tape.

The form F1 can be modified by using, for example, instead of the building block B15 only one stone with four studs in a row, see the building block B20, which is arranged in the layer S2. In this case, there is no projection or offset to the side wall of the form F1 at the edge of the form F1.

A further modification of the form F1 is that under the protruding part of the building block B15 further building blocks are arranged, which are constructed like the building block B1, see e.g. Module B22 in layer S1 and one arranged below in layer S0 block, which, however, is not shown.

The block B15 can also be supported by four-ply stones, which have only one row of nubs. Other constructions of the form F1 are also used, but the free space FR1 can remain unchanged.

The 4 shows a schematic representation of the form F1 and two workpiece clamping blocks B30 and B32, which are constructed as the block B1. Two studs N304, N308 of module B30 and two studs N321, N325 of module B32 are shown. The studs of the building blocks B30 and B32 are, for example, loosely connected to each other, without there first being a fixation of the building blocks B30 and B32 together. Possibly. But such a fixation may be present, for example, the blocks B30 and B32 may be glued together, for example. With adhesive or with a double-sided adhesive tape, the first to the knobs, eg N304, N308, of a block B30 and then to the Nubs, eg N321, N325, of the other building block B32 is glued. Thereafter, additionally or alternatively, the components B30 and B32 can be wrapped with a single-sided adhesive tape, for example the form F1 being used to position the components B30 and B32, and the resulting composite component possibly being inserted several times in the form F1 or after a first Positioning free, ie without form F1, continues to be wrapped.

The blocks B30 and B32 can also be glued to each other at their nub surfaces in the form F1, the shape F1 being used to precisely center the blocks B30 and B32 relative to each other. The curing can also take place in the form F1. The F1 blocks can in all cases be disassembled after assembly and used for play or other construction purposes.

The blocks B30 and B32 are thus inserted on their side surfaces from above into the form F1, see arrow 40 , Due to the plate P1 is a lateral positioning, see double arrow 46 ,

In another embodiment, the plate P1 has a smaller width than the width Br1 of the module B1, see line 48 , for example, only half of this width Br1. However, a width greater than the width Br1 of the package B1 may also be selected, if deemed appropriate.

The in the 4 shown layer S1 may contain or consist of one or more layers of clamping blocks and / or a bottom plate.

The 5 shows a plate P1 belonging to the form F1. The plate P1 has a length L3 equal to the length L1 of the module B1. A width Br3 of the plate P1 is equal to the width Br1 of the module B1. A height H3 of the module B1 also includes the thickness of the adhesive tape KB1 without the thickness of the cover layer AS of a double-sided adhesive tape KB1 adhering to the panel P1. The height H3 is sized so that it corresponds to the distance that arises in the space FR1 between the bottom surface of the block B32 and the block B15 when the two blocks B30 and B32 are pressed without the plate P1 to the block B16, ie in the 4 to the right. For example. the height H3 is 0.85 millimeters when building blocks B30, B32 are combined to form a composite block V1, which corresponds to the building block B1 with a length of 31.8 millimeters.

• – eine erste Klebeschicht KS1,
• – einen Zwischenträger ZT,
• – eine zweite Klebeschicht KS2, und
• – eine Abdeckschicht AS.

The adhesive on the large side surface of the plate P1 adhesive tape KB1 contains with increasing distance from the plate P1, ie in the illustration of 5 from top to bottom:

• A first adhesive layer KS1,
• An intermediate carrier ZT,
• A second adhesive layer KS2, and
• - A covering AS.

For the material of the intermediate carrier ZT and the cover layer AS, reference is made to the materials mentioned above in the introduction. The adhesive layers KS1 and KS2 may contain the same adhesive or mutually different adhesives. Known adhesives can be used.

An optional tab La2 has been punched out, for example, together with the adhesive tape KB1, so that it contains a first tab on the intermediate carrier ZT and a second tab on the cover layer AS. The tab on the cover layer AS facilitates the removal of the cover layer AS immediately before the plate P1 is glued with the tab La2 upwardly aligned with the mold F1.

Instead of the tab La2, there may also be two separate tabs, which are formed, for example, on mutually different sides of the adhesive tape KB1.

The tab on the intermediate carrier ZT is used to detach the plate P1, which is required, for example, in a deconstruction of the form F1. The adhesive of the adhesive layers KS1, KS2 may also be located on the tab formed on the intermediate carrier ZT, but this is not shown. Alternatively, the tabs are adhesive-free.

The tab (s) La2 etc. may be rounded, rectangular, square or otherwise formed to allow secure gripping with thumb and forefinger.

Instead of a double-sided adhesive tape, it is also possible to use another adhesive, for example only one layer of adhesive on the panel P1, which is protected by a cover layer AS. Alternatively, an adhesive may be used, e.g. a superglue, especially based on cyanoacrylate. a plate without adhesive tape or adhesive layer can also be inserted into the mold, set or clamped, wherein the height H3 then refers to the height of the plate.

• – einem Noppen an der Anbaufläche,
• – zwei Noppen an der Anbaufläche,
• – drei Noppen an der Anbaufläche,
• – vier Noppen, insbesondere in einer Reihe oder in zwei Reihen, d.h. zwei mal zwei Noppen,
• – fünf Noppen an der Anbaufläche,
• – sechs Noppen an der Anbaufläche, insbesondere in einer Reihe oder in zwei Reihen, d.h. zwei mal drei Noppen,
• – sieben Noppen an der Anbaufläche,
• – acht Noppen an der Anbaufläche, insbesondere in einer Reihe oder in zwei Reihen, d.h. zwei Mal vier Noppen, wie oben ausgeführt,
• – usw.

In all explained further developments or examples, it is also possible to use other components than the form and / or as workpiece clamping components, eg with:

• - a knob on the cultivated area,
• - two pimples on the cultivated area,
• - three pimples on the cultivated area,
• Four studs, in particular in one row or in two rows, ie two by two studs,
• - five pimples on the cultivated area,
• - six knobs on the growing surface, in particular in one row or in two rows, ie two by three knobs,
• - seven pimples on the cultivated area,
• - eight pimples on the surface of the crop, in particular in one row or in two rows, ie two pots, as indicated above,
• - etc.

Both shapes from the widely used small building blocks as well as from the larger-sized building blocks in the "Duplo" format (registered trademark) can be produced. Other formats of building blocks can also be used for the molds. The size of the plates must be adapted to the workpiece components, i. the length, the height and also the width.

It may be attached to a mold of the type e.g. F1, composite building block or within the mold, e.g. F1, also give building blocks that have mutually different Noppenanzahlen and / or Noppenanordnungen.

If there are no hollow cylinders in the other blocks, there are, for example, solid cylinders.

The embodiments are not to scale and are not restrictive. Modifications in the context of expert action are possible. Although the invention has been further illustrated and described in detail by the preferred embodiment, the invention is not limited by the disclosed examples, and other variations can be derived therefrom by those skilled in the art without departing from the scope of the invention. The developments and refinements mentioned in the introduction can be combined with one another. The embodiments mentioned in the figure description can also be combined with each other. Furthermore, the developments mentioned in the introduction and embodiments with the in the Description of figures mentioned embodiments are combined.

LIST OF REFERENCE NUMBERS

B1 to B32

 building block

L

 length

B

 width

2

 left side wall

4

 right side wall

6

 rear wall

8th

 front wall

10

 blanket

Z1 to Z3

 hollow cylinder

N, N1 to N325

 burl

FN1

 surface normal

AF1

 acreage

KB1

 double-sided adhesive tape

KS1, KS2

 adhesive layer

ZT

 subcarrier

AS

 covering

La2

 flap

S0 to S2

 layer

Br3

 width

Br2b, Br2c

 width

L3

 length

L2b

 length

H3

 height

40

 arrow

46

 double arrow

48

 line

P1

 plate

V1

 composite block

FR1

 free space

QUOTES INCLUDE IN THE DESCRIPTION

This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Cited patent literature

• DE 2009002361 A1 [0001]

Claims (15)

 Plate (P1) for producing composite components (V1), the plate (P1) being cuboid, wherein on the plate (P1) on one of the two sides with the largest surface area an adhesive element (KB1) is arranged, each plate (P1, P2) of the plate pair (P1, P2) having the following dimensions in the range of plus or minus 0.5 mm maximum or 0.2 mm maximum or 0.1 mm maximum: Length (L3) 31.8 millimeters and height (H3) including the adhesive element (KB1) without a cover layer (AS) 0.85 millimeters, the width (Br3) being in the range of 5 millimeters to 20 millimeters, especially at 15, 8 millimeters, Length (L3) 7.8 millimeters and height (H3) including the adhesive element (KB1) without a covering layer (AS) 0.85 millimeters, the width (Br3) being in the range of 5 millimeters to 20 millimeters, in particular at 7, 8 millimeters, Length (L3) 15.8 millimeters and height (H3) including the adhesive element (KB1) without a cover layer (AS) 0.85 millimeters, the width (Br3) being in the range of 5 millimeters to 20 millimeters, in particular at 15, 8 millimeters, Length (L3) 23.9 millimeters and height (H3) including the adhesive element (KB1) without a cover layer (AS) 0.85 millimeters, the width (Br3) being in the range of 5 millimeters to 20 millimeters, especially at 15, 8 millimeters, Length (L3) 63.6 millimeters and height (H3) including the adhesive element (KB1) without a covering layer (AS) 0.6 millimeters, the width (Br3) being in the range of 15 millimeters to 50 millimeters, in particular 31, 8 millimeters, or Length (L3) 31.8 millimeters and height (H3) including the adhesive element (KB1) without a covering layer (AS) 0.60 millimeters, the width (Br3) being in the range of 15 millimeters to 50 millimeters, in particular 31, 8 millimeters.  The plate (P1) according to claim 1, wherein the adhesive member (KB1) has the length (L3) and the width (Br3) of the plate (P1) to which it is adhered, or wherein the adhesive member (KB1) has the length (L3) and / or the width (Br3) of the plate (P1, P2), to which it is adhered, only by more than 2 millimeters or less than 1 millimeter at the most.  Plate (P1) according to claim 1 or 2,  wherein the adhesive element (KB1) contains or consists of the following layer sequence with increasing distance to the plate (P1): a first adhesive layer (KS1), and a cover layer (AS), or wherein the adhesive element (KB1) contains or consists of the following layer sequence with increasing distance to the plate (P1): a first adhesive layer (KS1), an intermediate carrier (ZT), a second adhesive layer (KS2), and a cover layer (AS).  Plate (P1) according to one of the preceding claims, wherein the adhesive element (KB1) is an adhesive tape or an adhesive film.  A plate (P1) according to any one of the preceding claims, wherein the plate (P1) has no recesses on the surface, in particular no recesses passing through the plate (P1), or wherein the recesses have a lateral dimension less than or equal to 4.5 millimeters have two millimeters.  Plate (P1) according to one of the preceding claims, wherein the plate (P1) contains cavities in its interior, preferably at least ten or at least twenty cavities, and / or wherein the plate (P1) consists of plastic or contains plastic, in particular an ABS material or a PLA material.  Plate (P1) according to one of the preceding claims, wherein the plate (P1) contains individual material layers fused together, the material layers in particular containing fused material filaments.  Plate (P1) according to one of the preceding claims, wherein the plate (P1) together with a mold (F1), in particular a mold (F1) according to one of claims 11 to 15, for the production of a composite module (V1) of clamping blocks (B30 , B32) is intended or to be used, wherein preferably an adhesive and / or a single-sided adhesive tape and / or a double-sided adhesive tape for fastening the terminal blocks (B30, B32) is used together. Use of a plate (P1) for producing composite building blocks (V1), the plate (P1) being cuboidal, the plate (P1) being in the range of plus or minus 0.5 mm maximum, or 0.2 mm maximum, or 0 maximum 1 millimeter has the following dimensions: length (L3) 31.8 millimeters and height (H3) including the adhesive element (KB1) without a covering layer (AS) 0.85 millimeters, the width (Br3) ranging from 5 millimeters to 20 Millimeters, in particular at 15.8 millimeters, length (L3) 7.8 millimeters and height (H3) including the adhesive element (KB1) without a cover layer (AS) is 0.85 millimeters, the width (Br3) being in the range of 5 Millimeters to 20 millimeters, especially at 7.8 millimeters, Length (L3) 15.8 millimeters and height (H3) including the adhesive element (KB1) without a cover layer (AS) 0.85 millimeters, the width (Br3) being in the range of 5 millimeters to 20 millimeters, in particular at 15, 8 millimeters, length (L3) 23.9 millimeters and height (H3) including the adhesive element (KB1) without a cover layer (AS) 0.85 millimeters, wherein the width (Br3) is in the range of 5 millimeters to 20 millimeters, in particular at 15.8 millimeters, length (L3) 63.6 millimeters and height (H3) including the adhesive element (KB1) without a covering layer (AS) 0.6 millimeters, the width (Br3) ranging from 15 millimeters to 50 millimeters is, in particular at 31.8 millimeters, or length (L3) 31.8 millimeters and height (H3) including the adhesive element (KB1) without a cover layer (AS) 0.60 millimeters, wherein the width (Br3) in the range of 15 Millimeters to 50 millimeters, especially at 31.8 millimeters. Use according to claim 9, wherein the plate (P1) has features according to any one of claims 5 to 8 without reference to claims 1 to 4. Mold (F1) for producing composite building blocks (V1), with at least one first layer (S1) of clamping blocks (B7 to B12) or with a stud plate forming the first layer (S1) and with at least one second layer (S2) of clamping blocks (FIG. B13 to B16) disposed on and above the first layer (S1), wherein in the second layer (S20) a clearance (FR1) for the positioning of two workpiece clamping blocks (B30, B32) is formed, each having the following dimensions: Length (L2b) 31.8 mm and width (Br2b) 15.8 mm or 7.8 mm, Length (L) 7.8 mm and width (B) 7.8 mm, Length (L) 15.8 mm and width (B) 15.8 mm or 7.8 mm, Length (L) 23.9 mm and width (B) 15.8 mm or 7.8 mm, Length (L) 63,6 mm and width (B) 31,8 mm, or Length (L) 31.8 mm and width (B) 31.8 mm, wherein the clearance (FR1) may have a first dimension (22b) equal to the length of one of the workpiece clamping blocks (B30, B32), and a pitch setting device (P1) adjusting a dimension of the clearance (FR1) to a pitch equal to twice the height of one of the workpiece clamping blocks (B30, B32) including its nubs (N), or only plus or minus maximum 0.5 millimeters or a maximum of 0.2 millimeters or a maximum of 0.1 millimeters thereof deviates.  The mold (F1) according to claim 11, wherein the clearance (FR1) has a second dimension (Br2b) equal to 1.5 times the width (B) of one of the workpiece clamping members (B30, B32), and preferably wherein Distance setting device (P1) is formed by a plate (P1) which is arranged on one side of the free space (FR1) so that a second dimension (Br2b) of the free space (FR1) decreases to the distance measure (Br2c), wherein the plate (P1) is preferably a plate (P1) according to one of claims 1 to 10.  Mold (F1) according to claim 11 or 12, wherein the mold (F1) is or is intended to be used for producing a composite building block (V1) preferably comprising two clamping blocks (B30, B32), preferably an adhesive and / or a single-sided adhesive Adhesive tape and / or a double-sided adhesive tape for attaching the terminal blocks (B30, B32) is used together.  Mold (F1) according to one of claims 11 to 13, wherein below the first layer (S1) a lower layer (S0) of clamping blocks (B1 to B6) or a knobbed plate is arranged.  Mold (F1) according to one of claims 11 to 14, wherein the clamping blocks (B1 to B16) of the mold (F1) are glued together, in particular with an adhesive or a single-sided adhesive tape or a double-sided adhesive tape.

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