DE202014008983U1 - Highly sound insulating pipe fastening device - Google Patents

Abstract

Pipe fastening device with a fixing clamp (4) which can be firmly clamped around a pipe (1) and a bearing clamp (3) which surrounds the pipe (1) with a predetermined tolerance (6), which is arranged at a distance from the fixing clamp (4) and on a support component (2) can be fastened, characterized in that the fixing clamp (4) below the bearing clamp (3) is connected to the bearing clamp (3) by means of at least one flexible connecting element (5), the fixing clamp (4) in the assembled state using the Connecting element (5) is arranged hanging on the bearing bracket (3).

Description

The invention relates to a high-noise insulating pipe fastening device according to the preamble of claim 1.

When pipes or conduits are mounted on a wall substantially in a vertical position, as is the case, for example, with downpipes for rainwater or similar pipes on vertical walls of buildings, it is common to have such pipes at a certain distance from the wall by means of a pipe clamp hang, which is formed in the form of a metal strip and having a shock-absorbing intermediate layer.

Such clamps are for example from the DE-34 39 418 A . EP-A-0 188 649A . EP-A-0 387 966 A and DE-A-37 08 065 A known.

The pipe clamp is generally screwed by means of a welded to her mother on the free end of a threaded rod or the like projecting from the supporting wall. The attachment must be such that the tube can not sink down through the mounting clamp due to gravity. For this reason, it is common practice to clamp the mounting clamp fairly tightly around the pipe. As a result, the intermediate layer between the pipe and the pipe clamp is compressed so that the damping effect of the intermediate layer against (sound) vibrations within the tube (which are caused by flowing water) is insufficient. In this way, the structure-borne noise associated with the water falling through the pipe can be easily transmitted via the pipe attachment into the space behind the associated supporting wall.

The EP-A-0 508 085 A shows a method of attaching a pipe to a wall in a substantially vertical position and in a shock and sound-absorbing manner. In particular, a special pipe clamp is used, which is formed from a channel-shaped profile. In use, the pipe clamp loosely surrounds the pipe, the gutter profile with its opening facing upwards and containing shock-absorbing material to elastically support the collar which is mounted on the pipe.

In the EP-582354A as well as in the EP-1146276 A are devices for fastening of tubes with at least one tube firmly surrounding the clamp and a tube surrounding the pipe with a predetermined tolerance support shown attached to a wall or a pillar and with its designed as a support surface end face against an axially opposite, as a support surface formed end face of the Fixierschelle and thereby carries on the Fixierschelle the tube, wherein the material has at least in the region of the support and / or the wing sound insulating properties and wherein the fixing clamp and the support bracket each consists of a rigid clamp member with an elastomeric element.

The EP 857907 B1 also discloses a similar solution, but with the difference that the two clamps are made in one piece via a rubber-elastic element.

Due to the contact of both clamp elements due to the weight of the tubing, a different strong contact of the elements is achieved in said double clamp method depending on the weight, which produces a high impact on the functioning of the decoupling between the pipe and mounting wall.

Tests have shown that radial vibrations of a pipe string are introduced into the masonry considerably more strongly via the pipe fastening and are radiated into the adjacent room than axial vibrations. The radial vibrations are transmitted as a function of the contact of the clamp elements or the compression of the elastomer element of the above solutions also in the masonry.

The EP-585543 A also relates to a pipe fastening device with a fixing clamp firmly surrounding a pipe and a support clamp surrounding the pipe with a predetermined tolerance, which can be fastened to an object, in particular a wall, and with its end face formed as a supporting surface against an axially opposite end face formed as a supporting surface Fixing clamp is pressed and thereby carries over the fixing clamp the tube, wherein the material has at least in the region of the support and / or wing sound-absorbing properties and is preferably rubber-elastic.

The EP 0 585 543 A1 thus shows a fixed in the assembled state top clamp, which has a larger diameter than a mounted below, spaced from the pipe support clamp. The fixing clamp is laterally displaceable on the support bracket and is not connected to this. A similar solution shows the EP 0 582 354 A1 ,

The EP 1 146 276 A1 describes a device for fastening of pipes, in which the fixing clamp also rests on the bearing bracket and by the resulting present line contact of a round cross section on a conical cross section, having a relatively small contact surface.

From the EP 0 857 907 B1 a pipe clamp assembly is known in which the fixing clamp and the bearing clamp are integrally connected to each other, but in which the fixing clamp is also located above the support bracket and rests on this, which can lead to a compression of the contact surface. Tests have shown that introduced radially into a pipe string energy is much more initiated via the pipe fixture in the masonry and radiated into the adjacent room, as axially introduced energy. This is due to the fact that radial vibrations of the pipe wall by the attachment normal (perpendicular) to the mounting wall, the mounting wall directly to vibrate.

All above-mentioned double clamp constructions is based on the problem that the contact area of both clamp elements is so strong pressed due to the weight of the pipe string that both axial vibrations and radial vibrations and forces are transmitted from the fixing clamp to the bearing clamp.

The invention has for its object to provide a pipe fastening device of the type mentioned above, which transmits only small amounts of vibrations normal to the mounting wall with a simple structure and simple, cost-effective manufacturability.

According to the invention the object is achieved by the combination of features of claim 1, the dependent claims show further advantageous embodiments of the invention.

According to the invention it is thus provided that the fixing clamp and the bearing clamp are connected by means of at least one flexible, flexurally soft and / or elastic connecting element hanging. Due to this configuration of the connecting element mainly axial forces and vibrations are transmitted between fixing clamp and bearing clamp. If the clamp system is loaded off-center, then arise in the flexurally soft connecting elements of different levels of transverse force components, which automatically center the pipe system, so that prevents the pipe gets in contact with the bearing clamp and thus radial vibrations of the pipe are transmitted to the wall again.

The larger bearing bracket is thus, in a vertically arranged pipe, mounted above the fixing clamp and surrounds the pipe with a tolerance, so that the bearing bracket by means of the at least one flexible connecting element hangs on the bearing bracket.

The flexible connecting element according to the invention may be conical or cylindrical. It is essential to the invention that the bearing clamp by means of the connecting element in the assembled state of the tube (with a vertical arrangement of the tube) depends on the fixing clamp. The connecting element thus serves to suspend the weight of the tube and to center the tube at the same time relative to the Fixierschelle, so that the tube gets no sound-transmitting contact with the bearing bracket. For this reason, the bearing collar also has a larger inner diameter than the outer diameter of the tube, so that a tolerance (clearance) results.

In order to reduce the proportion of transferable radial vibrations, it is advantageous to choose the angle of the conical connecting element to the tube axis smaller than 45 ° in a conical design of the connecting element.

The term flexible means according to the invention a material which is elastic, bendable and / or bendable. In the case of a connecting element which is designed in the form of a strip or band, this means that this strip is designed to be elastic or bendable or bendable or flexible, at least in the transverse direction of its longitudinal extent. This ensures in particular that transverse vibrations of the pipe are not transmitted. Distributed around the circumference, several narrow strips or bands can be arranged, for. B. two strips.

The object is achieved according to the invention thus characterized in that the larger bearing clamp and the fitting on the pipe fixing clamp are connected via at least one pliable, rubber-like connecting element. In this case, the fixing clamp is not supported on the bearing bracket, but depends on the flexible rubber-elastic connecting element on the bearing bracket. As a result, the pipe string is centered independently in the center of the bearing bracket and prevents contact between the bearing bracket and the pipe even with less professional installation.

As is apparent in particular from the following description, it is particularly advantageous if the bearing bracket, the connecting element and the fixing clamp are integrally connected to each other. On the one hand, this ensures sufficient power transmission during the suspended installation of the pipe. On the other hand simplifies the production.

According to a preferred embodiment of the invention, the fixing clamp and the bearing clamp each consist of two rigid half-clamp elements. Each two half-shell elements lying one above the other are connected coaxially to a flexurally flexible, elastic elastomer element (for example from the material group SBR, NBR, EPDM, silicone rubber or thermoplastic elastomers). By dividing the clamps into two separate elements with different material properties, on the one hand, the necessary strength of the fixing and the bearing clamp can be achieved, at the same time the required between the two clamps sound-absorbing property can be optimized. It is possible to optimize elastomer blends incorporating barite. By using, for example, ribbed or dimpled inner surfaces of the elastomeric elements in the areas of the rigid elements, the contact surfaces between the elastomers and the tube are reduced, whereby the sound-insulating properties are further improved.

It is also possible to use a plurality of differently filled elastomer systems. As a result, the acoustic resistance can be increased by density and hardness differences in the connecting band of the superimposed clamp elements and thus an additional damping of the sound energy can be achieved.

The elastomer element can be manufactured inexpensively in the injection molding process. It is advantageous to insert the rigid elements in an injection mold and apply the elastomer element in the assembly injection molding. In the injection molding process, it is possible to introduce reinforcing material such as textile strips in the area of the bands, which increase the strength of the bands, but have little influence on the bending softness. In addition, the use of material can be optimized, since it is sufficient to make each half of the connection clamps with 1-2 points of contact to the pipe, so that the pipe is centered by 3 support points in the fixing clamp. A continuous sheathing of the rigid elements is not required.

Another cost-effective way is the prefabrication of the elastomer element (connecting element) in the extrusion process with subsequent trimming and mounting on the rigid elements of the clamps.

In the case of the bearing clamp, which surrounds the pipe with a predetermined tolerance in concentric mounting, the elastomeric element attached to the inside prevents direct contact of the rigid clamp member with the tube with a radial displacement of the tube axis, which leads to a significant increase in the transferred to the wall Sound energy would result. Preferably, at least one of the rigid clamp elements is made of metal. As a result, a simple production while maintaining pipe stability can be ensured. However, an embodiment in plastic is likewise conceivable and has no negative influence on the acoustic effect of the pipe fastening device according to the invention.

Preferably, at least one of the rigid clamp elements has a substantially flat-rod-shaped profile. By this commercial embodiment, a particularly cost-effective production of an inventively designed pipe fastening device is possible.

The advantage of the invention is, inter alia, that the sound-insulating effect of the pipe clamp is independent of the publisher of the pipe system. Different contacts between support and fixing clamp can only be generated by extremely eccentric mounting of the pipe system. However, the elastic bands will largely center the pipe system in the bearing bracket. In this way, given both concentric and non-concentric mounting of the bearing clamp the desired sound insulation between pipe and wall with perfect support.

In the following the invention will be described by means of an embodiment in conjunction with the drawing. The single figure shows a schematic side sectional view of the pipe fastening device according to the invention in the assembled state.

Showing:

1 a schematic sectional view of a first embodiment of the pipe fastening device according to the invention,

2 a perspective view of in 1 shown pipe fastening device,

3 a perspective view of another embodiment of the invention, and

4 a schematic sectional view, analogous to the representation of 1 , A further embodiment of the pipe fastening device according to the invention.

In the following embodiments, the same parts are each provided with the same reference numerals, so that it is possible to dispense with a repeated description of these components.

The 1 shows a schematic longitudinal sectional view of a tube 1 which is arranged vertically. At a distance to the pipe 1 is a carrier component 2 , For example, in the form of a wall shown.

The pipe is passed through a fixing clamp 4 tightly wrapped. The fixing clamp 4 may be formed half-shell-like, but it can also be designed in one piece in an elastic manner. Inside is in the fixation clamp 4 a flat band-like clamp element 9 arranged, through which the fixing clamp 4 is tense. The fixing clamp 4 is provided on its radially inner side with an elastic material, so that the clamp element 9 is enclosed by the elastic material.

In the vertical arrangement, which in the 1 is shown above the Fixierschelle 4 a bearing clamp 3 arranged, which has a diameter which is greater than the outer diameter of the tube 1 so that there is a tolerance 6 results. This will prevent the pipe 1 in direct contact with the bearing bracket 3 located. Also the bearing clamp 3 comprises a flat band-like clamp element 8th , which on at least one of the carrier component 2 facing side by means of a fastening device 7 with the carrier component 2 , For example, a wall is connected. The clamp elements 8th . 9 can be made of metal or plastic.

Also the bearing clamp 3 may be formed like a half-shell, as for example from the fixing clamp 4 is already known.

According to the invention, the bearing clamp 3 and the fixing clamp 4 by means of at least one flexible or bendable or elastic connecting element 5 connected. The fixing clamp 4 thus depends in the vertical arrangement according to the embodiment of the bearing bracket 3 , In the case of a conical design of the connecting element, it is advantageous if the angle α ≤ 45 °.

In the first embodiment, both the clamp member 8th as well as the clamp element 9 each enclosed by the material, which also includes the conical connecting element 5 forms. This results in a very simple manufacturability, as has been explained above.

The pipe 1 thus hangs, held by the fixing clamp 4 by means of the connecting element 5 on the bearing bracket 3 ,

The connecting element 5 can be designed to be made as a conical half-shell, but it is also possible to arrange a plurality of circumferentially distributed bands, so that there are gaps from which, for example, incoming liquids or solids can be removed to the decoupling of the tube 1 from the bearing bracket 3 sure. Such a configuration is particularly in 2 seen. In this variant, only individual strip-shaped connecting elements extend around the circumference 5 , The embodiment shows an extruded version, in which punched-out bands (clamp elements 8th . 9 ) be used. Like from the 1 and 2 it can be seen are the clamp elements 8th . 9 each on its inside (pipe side) completely enveloped by the elastic, flexible material to absorb the axial forces can. However, it is also possible to have enough strength in the connection between the rigid and the flexible regions of the clamp elements via openings in the bands or strips 8th . 9 to reach.

The 3 shows an embodiment variant in which steel clamps with clamp elements 8th . 9 Partially encapsulated in predetermined areas in an injection molding process. The casing by means of the elastic, flexible material encloses or surrounds the entire clamp elements 8th . 9 as in 3 is shown. As a result, a secure anchoring of Fixierschelle 4 , which in the mounted state on the bearing bracket 3 by means of the connecting elements 5 hangs.

The 4 shows a further embodiment, analog 1 in which the connecting element 5 is cylindrical. As in the previous embodiments, the cylindrical connecting element 5 be designed as a half-shell or in the form of several distributed around the circumference arranged strips or bands.

In all embodiments, the fixing clamp hangs in the mounted state of the tube 4 by means of the flexible connecting element 5 on the bearing bracket 3 ,

LIST OF REFERENCE NUMBERS

1

pipe

2

support component

3

bearing strap

4

fixing clip

5

connecting element

6

tolerance

7

fastening device

8th

Schell element

9

Schell element

10

pipe axis

QUOTES INCLUDE IN THE DESCRIPTION

This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Cited patent literature

• DE 3439418 A [0003]
• EP 0188649 A [0003]
• EP 0387966 A [0003]
• DE 3708065 A [0003]
• EP 0508085 A [0005]
• EP 582354A [0006]
• EP 1146276A [0006]
• EP 857907 B1 [0007]
• EP 585543A [0010]
• EP 0585543 A1 [0011]
• EP 0582354 A1 [0011]
• EP 1146276 A1 [0012]
• EP 0857907 B1 [0013]

Claims (16)

Pipe fastening device with a pipe ( 1 ) firmly clampable fixing clamp ( 4 ) and one the pipe ( 1 ) with a given tolerance ( 6 ) umbaren bearing clamp ( 3 ), which at a distance to the fixing clamp ( 4 ) is arranged and on a support member ( 2 ) is fastened, characterized in that the fixing clamp ( 4 ) below the bearing bracket ( 3 ) by means of at least one flexible connecting element ( 5 ) with the bearing clamp ( 3 ), wherein the fixing clamp ( 4 ) in the assembled state by means of the connecting element ( 5 ) hanging on the bearing bracket ( 3 ) is arranged. Pipe fastening device according to claim 1, characterized in that the connecting element ( 5 ) to the tube axis ( 10 ) is formed flexible. Pipe fastening device according to one of claims 1 or 2, characterized in that the flexible connecting element ( 5 ) is conical. Pipe fastening device according to one of claims 1 or 2, characterized in that the flexible connecting element ( 5 ) is cylindrical. Pipe fastening device according to one of claims 1 to 4, characterized in that the fixing clamp ( 4 ) and the bearing bracket ( 3 ) are formed as half shells. Pipe fastening device according to one of claims 1 to 4, characterized in that the fixing clamp ( 4 ) and the bearing bracket ( 3 ) are formed of several segments. Pipe fastening device according to one of claims 1 to 6, characterized in that the connecting element ( 5 ) is formed as a conical or cylindrical half-shell. Pipe fastening device according to one of claims 1 to 7, characterized in that the connecting element ( 5 ) in the form of a plurality of band-like, distributed around the circumference arranged sub-elements is formed. Pipe fastening device according to claim 7, characterized in that the cone angle α, relative to the center axis of the fixing clamp ( 4 ) and the bearing clamp ( 5 ) ≤ 45 °. Pipe fastening device according to one of claims 1 to 9, characterized in that the fixing clamp ( 4 ) and the bearing bracket ( 3 ) each a metallic clamp element ( 8th . 9 ), which in each case with the connecting element ( 5 ) connected is. Pipe fastening device according to one of claims 1 to 9, characterized in that the fixing clamp ( 4 ) and the bearing bracket ( 3 ) each a clamp element ( 8th . 9 ) made of plastic, which in each case with the connecting element ( 5 ) connected is. Pipe fastening device according to claim 10 or 11, characterized in that the clamp elements ( 8th . 9 ) in end regions of the connecting element ( 5 ) are arranged. Pipe fastening device according to one of claims 1 to 12, characterized in that the fixing clamp ( 4 ) is formed elastically on its radially inner side. Pipe fastening device according to one of claims 1 to 13, characterized in that the connecting element ( 5 ) is made of several different elastomers with different density and hardness. Pipe fastening device according to one of claims 1 to 14, characterized in that the connecting element ( 5 ) Reinforcing fabric. Pipe fastening device according to one of claims 1 to 15, characterized in that the bearing clamp ( 3 ), the fixing clamp ( 4 ) and the connecting element ( 5 ) are integrally formed.

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