DE202004007840U1 - Reactor to generate methane from farm plant residues, food residues, wood residues or slaughterhouse wastes by dry fermentation, comprises gas hood with side sub-surface curtains into two troughs - Google Patents

Reactor to generate methane from farm plant residues, food residues, wood residues or slaughterhouse wastes by dry fermentation, comprises gas hood with side sub-surface curtains into two troughs Download PDF

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Publication number
DE202004007840U1
DE202004007840U1 DE202004007840U DE202004007840U DE202004007840U1 DE 202004007840 U1 DE202004007840 U1 DE 202004007840U1 DE 202004007840 U DE202004007840 U DE 202004007840U DE 202004007840 U DE202004007840 U DE 202004007840U DE 202004007840 U1 DE202004007840 U1 DE 202004007840U1
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residues
basin
biomass
reactor
dry fermentation
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FOERDERVER MASCHB U ARMATUREN
Forderverein Maschinenbau U Armaturen Prenzlau Ev
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FOERDERVER MASCHB U ARMATUREN
Forderverein Maschinenbau U Armaturen Prenzlau Ev
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/52Mobile; Means for transporting the apparatus
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/04Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/16Solid state fermenters, e.g. for koji production
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/02Percolation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

A reactor generates methane gas from freshly harvested farm plants. The reactor has a gas hood (1) with side sub-surface curtains extending into two troughs (5, 7). The troughs are separated from each other by a barrier (3) with an inclined crest (4). Each trough is open on one side to the ambient air and on the other to the reactor chamber under the hood (1). The first trough contains a percolated fluid (6) and the second trough contains water effluent (8). The plant residues are loaded into containers which are passed in succession via the first trough in which they are submerged and advance to the barrier. At the barrier the container is raised and transfers sideways over the barrier and is lowered into the water effluent and rinsed. The container is then advanced, raised and removed.

Description

Die Erfindung betrifft eine Vorrichtung zur Trockenvergärung von Biomasse. Durch die Erfindung soll es ermöglicht werden, vorzugsweise ebenso frische Biomasse vom Feld die keine oder wenig Methanbakterien enthält anaerob zu Biogas (überwiegend Methan) zu vergären. Aber auch beliebige organische Bestandteile enthaltende biologische Abfälle wie beispielsweise aus dem Abwasserbereich, Abfallen aus der Lebensmittelverarbeitung, Holzverarbeitung, Schlachtabfällen oder Silage mit keinen oder wenig Methanbakterien können zu Biogas vergoren werden.The invention relates to a device for dry fermentation of biomass. The invention is intended to make it possible, preferably just as fresh biomass from the field with little or no methane bacteria contains anaerobic to biogas (predominantly To ferment. But also biological ones containing any organic constituents scraps such as from the wastewater sector, waste from food processing, Wood processing, slaughter waste or silage with little or no methane bacteria Biogas are fermented.

Aus der DE OS 19741943 „Verfahren zur Vergärung verrottbarer Masse" ist bekannt, wie vorkonditionirte Großpellets unregelmäßig in Kisten eingelagert in einer gasdichtem Kammer anaerob zur Erzeugung von Biogas unter Beifügung von Enzymen, Methangaseinnebelung, Dampfeinnebelung, Feuchteeinnebelung verschiedenen technischen Ausrüstungen vergärt werden.From DE OS 19741943 "Process for fermentation rotting mass " known how preconditioned large pellets irregularly in boxes stored in a gas-tight chamber anaerobically for the production of Biogas with the addition of enzymes, methane gas fogging, steam fogging, moisture fogging various technical equipments ferments become.

Weiterhin ist ein Gärkanal- Verfahren bekannt, bei dem der Feststoff in Gitterboxen durch den mit flüssigem Substrat gefüllten Fermenter gezogen wird. (Quelle: www.graskraft.de/seminar4/feststoffhtml Vortrag 4. Graskraft Seminar am 29.11.2001)Furthermore, a proofing channel Process known in which the solid in lattice boxes by the liquid Substrate filled Fermenter is pulled. (Source: www.graskraft.de/seminar4/feststoffhtml Lecture 4th Grass Power Seminar on November 29, 2001)

Bei dem „Verfahren zur Vergärung venottbarer Masse" gemäß der DE OS 19741943 ist nachteilig, das eine Vorkonditionierung der Biomasse durch pressen in geometrischen Pellets erfolgen muß, um sie dann in Kisten einzulagern. Neben dem damit verbundenen Aufwand ist nicht gesichert, das die Pellets nach dem Vergärungsprozeß noch ihre Form haben, um sie dann in dieser Form zu verwenden. Deshalb ist dieser Pressvorgang für die Benutzung der Biomasse nach der Vergärung überflüssig. Da bei diesem Vafahren auch ein hoher Aufwand zur Beeinflussung des Vergärungsprozesses durch Beifügung von Enzymen, Methangaseinnebelung, Dampfeinnebelung, Feuchteeinnebelung und verschiedenen technischen Ausrüstungen erfolgen muß, ist dieses Verfahren offensichtlich kompliziert zu handhaben. Dieses Verfahren ist bedingt durch die notwendige Vorkonditionierung der Biomasse bezüglich des Materialflusses durch mehrfaches Bewegen und Umschichten der Biomasse gekennzeichnet. Es ist kein durchgängig einfacher Materialfluss vorhanden.In the "process for fermenting fermentable Mass "according to DE OS 19741943 is disadvantageous, which is a preconditioning of the biomass by pressing in geometric pellets must be done to them then store in boxes. In addition to the effort involved there is no guarantee that the pellets will still have theirs after the fermentation process Have a shape to use in that shape. Therefore this pressing process for the use of biomass after fermentation is superfluous. Because with this driving also a lot of effort to influence the fermentation process by adding of enzymes, methane gas fogging, steam fogging, moisture fogging and various technical equipment must be done, this is Obviously complicated procedures to handle. This method is due to the necessary preconditioning of the biomass in terms of the material flow by moving and repositioning the Labeled biomass. It is not a consistently simple material flow available.

Bei dem Gärkanal- Verfahren ist nachteilig, das die Einschleusung der Gitterboxen in den Gärkanal nur bei geöffnetem Reaktorgehäuse erfolgen kann. Damit ist dieses Verfahren nur bedingt für einen kontinwerlichen Prozeß zur Erzeugung von Biogas geeignet. Da der Feststoff in Gitterboxen durch den mit flüssigem Substrat gefüllten Fermenter gezogen wird sind die Verfarensergebnisse auch wenig beeinflußbar. Es scheint auch nachteilig zu sein, das ein gesondertes Befüllen der Gitterboxen vor der Durchführung des Verfahrens erforderlich ist.A disadvantage of the fermentation channel process is that the lattice boxes are only introduced into the fermentation channel when the reactor housing can be done. So this procedure is only conditional for one continual process for Generation of biogas suitable. Since the solid in lattice boxes through the with liquid Substrate filled The fermentation results are little influenced. It also seems to be disadvantageous, that a separate filling of the Lattice boxes before performing of the procedure is required.

Aufgabe der Erfindung ist es eine Vorrichtung zur Trockenvergärung von Biomasse zu schaffen, die einfach aufgebaut ist und mit der alle Verfahrenseigenschaften beeinflußt werden können. Desweiteren soll die Vorrichtung es ermöglichen den Transportprozeß der Biomasse von ihrem Entstehungsort über die Vergärung zum Kompostprodukt und der Verwertung des Kompostproduktes ohne Unterbrechung zu gewährleisten.The object of the invention is Dry fermentation device to create biomass that is simple and with the all process properties can be influenced. Furthermore, the Device allow it the transport process of the Biomass from its place of origin via fermentation to Compost product and the recycling of the compost product without interruption to ensure.

Erfindungsgemäß wird die Aufgabe zur Schaffung einer Vorrichtung zur Trockenvergärung von Biomasse dadurch gelöst, dass in einem Fundament in einem Abstand ein mit Perkulat gefülltes Eintauchbecken und ein mit Abwasser gefülltes Austragbecken angeordnet sind, zwischen denen das Fundament einen Reaktorboden mit zum Eintauchbecken neigenden Ablaufrinnen bildet und darüber so das Reaktorgehäuse mit oberseitigem Gasabfluß gestülpt ist, das dessen nach unten zeigende Ränder in das Eintauchbecken und das Austragbecken so tief eintauchen, das die mit Biomasse gefüllten Container darunter hindurch passen. Dabei sind die Wände des Eintauchbeckens und des Austragbeckens vorzugsweise senkrecht. In einer weiteren Ausführung können die Wände des Eintauchbeckens und oder des Austragbeckens in Materialflussrichtung Schrägen sein. In einer anderen Ausführung der Vorrichtung sind statt des Eintauchbecken und des Austragbecken Doppeltorschleusen vorhanden.According to the invention, the task is to create a device for dry fermentation of biomass solved in that an immersion basin filled with perculate in a foundation at a distance and one filled with sewage Discharge basins are arranged, between which the foundation one Forms reactor floor with drainage channels tending towards the immersion basin and above so the reactor housing with a gas outlet on the top, the edges of which face down immerse into the immersion basin and the discharge basin so deep that are filled with biomass Fit the container underneath. Here are the walls of the immersion basin and the discharge basin preferably vertically. In another execution can the walls of the immersion basin and or the discharge basin in the direction of material flow Be sloping. In another version the device are instead of the immersion basin and the discharge basin Double gate locks available.

Die Erfindung der Vorrichtung zur Trockenvergärung von Biomasse soll an einem Ausführungsbeispiel erläutert werden:The invention of the device for dry fermentation of biomass is supposed to be based on an embodiment explained become:

Die Fig. zeigt eine Vorrichtung zur Trockenvergärung von Biomasse und zur Durchführung des Verfahrens.The figure shows a device for dry fermentation of biomass and to carry out of the procedure.

Aufstellung der verwendeten Bezugszeichen:List of the reference symbols used:

11
Reaktorgehäusereactor housing
22
Reaktorbodenreactor bottom
33
Fundamentfoundation
44
Ablaufrinnegutter
55
EintauchbeckenImmersion pool
66
PerkulatPerkulat
77
AustragbeckenAustragbecken
88th
Abwassersewage
99
ContainerContainer
1010
Biomassebiomass
1111
Gasabflußgas drainage

Bei der Vorrichtung zur Trockenvergärung von Biomasse ist in einem Fundament 3 in einen Abstand ein mit Perkulat 6 gefülltes Eintauchbecken 5 und ein mit Abwasser 8 gefülltes Austragbecken 7 angeordnet, zwischen denen das Fundament 3 einen Reaktorboden 2 mit zum Eintauchbecken 5 neigenden Ablaufrinnen 4 bildet und darüber so das Reaktorgehäuse 1 mit oberseitigem Gasabfluß 11 gestülpt ist, das dessen nach unten zeigende Ränder in das Eintauchbecken 5 und das Austragbecken 7 so tief eintauchen, das die mit Biomasse 10 gefüllten Container 9 darunter hindurch passen.The device for dry fermentation of biomass is in a foundation 3 at a distance with perculate 6 filled immersion basin 5 and one with sewage 8th filled discharge basin 7 arranged between which the foundation 3 a reactor floor 2 with to the immersion pool 5 inclined drainage channels 4 forms and so the reactor housing 1 with top gas drain 11 inverted is that of the edges pointing down into the immersion basin 5 and the discharge basin 7 immerse yourself so deeply that with biomass 10 filled container 9 fit underneath.

Dabei sind die Wände des Eintauchbeckens 5 und des Austragbeckens 7 senkrecht.Here are the walls of the immersion basin 5 and the discharge basin 7 perpendicular.

Claims (4)

Vorrichtung zur Trockenvergärung von Biomasse 10, vorzugsweise frischer vom Feld geernteter Biomasse 10, die keine oder wenig Methangasbakterien enthält, gekennzeichnet dadurch, dass in einem Fundament 3 in einem Abstand ein mit Perkulat 6 gefülltes Eintauchbecken 5 und ein mit Abwasser 8 gefülltes Austragbecken 7 angeordnet sind, zwischen denen das Fundament 3 einen Reaktorboden 2 mit zum Eintauchbecken 5 neigenden Ablaufrinnen 4 bildet und darüber so das Reaktorgehäuse 1 mit oberseitigem Gasabfluß 11 gestülpt ist, das dessen nach unten zeigende Ränder in das Eintauchbecken 5 und das Austragbecken 7 so tief eintauchen, das die mit Biomasse 10 gefüllten Container 9 darunter hindurch passen.Device for the dry fermentation of biomass 10 , preferably fresh biomass harvested from the field 10 that contains little or no methane gas bacteria, characterized in that in a foundation 3 at a distance one with perculate 6 filled immersion basin 5 and one with sewage 8th filled discharge basin 7 are arranged, between which the foundation 3 a reactor floor 2 with to the immersion pool 5 inclined drainage channels 4 forms and so the reactor housing 1 with top gas drain 11 is turned, the edges of which point downwards into the immersion basin 5 and the discharge basin 7 immerse yourself so deeply that with biomass 10 filled container 9 fit underneath. Vorrichtung zur Trockenvergärung von Biomasse 10, nach Patentanspruch 2 gekennzeichnet dadurch, dass die Wände des Eintauchbeckens 5 und des Austragbeckens 7 senkrecht sind.Device for the dry fermentation of biomass 10 , according to claim 2, characterized in that the walls of the immersion basin 5 and the discharge basin 7 are vertical. Vorrichtung zur Trockenvergärung von Biomasse 10, nach Patentanspruch 2 gekennzeichnet dadurch, dass die Wände des Eintauchbeckens 5 und oder des Austragbeckens 7 in Materialflussrichtung 2 Schrägen sind.Device for the dry fermentation of biomass 10 , according to claim 2, characterized in that the walls of the immersion basin 5 and or the discharge basin 7 in the direction of material flow 2 Slants are. Vorrichtung zur Trockenvergärung von Biomasse 10, nach Patentanspruch 2 gekennzeichnet dadurch, dass statt des Eintauchbecken 5 und des Austragbecken 7 Doppeltorschleusen vorhanden sindDevice for the dry fermentation of biomass 10 , according to claim 2, characterized in that instead of the immersion pool 5 and the discharge basin 7 Double gate locks are available
DE202004007840U 2004-05-14 2004-05-14 Reactor to generate methane from farm plant residues, food residues, wood residues or slaughterhouse wastes by dry fermentation, comprises gas hood with side sub-surface curtains into two troughs Expired - Lifetime DE202004007840U1 (en)

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DE202004007840U DE202004007840U1 (en) 2004-05-14 2004-05-14 Reactor to generate methane from farm plant residues, food residues, wood residues or slaughterhouse wastes by dry fermentation, comprises gas hood with side sub-surface curtains into two troughs

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DE202004007840U DE202004007840U1 (en) 2004-05-14 2004-05-14 Reactor to generate methane from farm plant residues, food residues, wood residues or slaughterhouse wastes by dry fermentation, comprises gas hood with side sub-surface curtains into two troughs

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1736535A1 (en) * 2005-06-22 2006-12-27 Firma Joachim Kausch Method and apparatus for operating a solid state fermentation
DE102005041526A1 (en) * 2005-08-31 2007-03-01 Altana Pharma Ag Semi-continuous biosynthesis of biomolecule by microorganisms in fermentation container, comprises supplying a culture medium into the container, and inoculating the culture medium by aseptic supply of the microorganisms
WO2008092216A1 (en) * 2007-01-30 2008-08-07 Imai Takeshi Inflatable hood for collecting methane gas in hydroelectric power plants
DE102007025903A1 (en) * 2007-06-01 2008-12-04 Green Energy Max Zintl Gmbh Device for producing biogas by continuous dry fermentation of stackable biomass, has fermentation chamber, inserting unit for inserting biomass in fermentation chamber, and movement device for moving biomass in stacked form
CN105462819A (en) * 2015-12-29 2016-04-06 郝迪生 Biogas digester

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1736535A1 (en) * 2005-06-22 2006-12-27 Firma Joachim Kausch Method and apparatus for operating a solid state fermentation
DE102005041526A1 (en) * 2005-08-31 2007-03-01 Altana Pharma Ag Semi-continuous biosynthesis of biomolecule by microorganisms in fermentation container, comprises supplying a culture medium into the container, and inoculating the culture medium by aseptic supply of the microorganisms
WO2008092216A1 (en) * 2007-01-30 2008-08-07 Imai Takeshi Inflatable hood for collecting methane gas in hydroelectric power plants
DE102007025903A1 (en) * 2007-06-01 2008-12-04 Green Energy Max Zintl Gmbh Device for producing biogas by continuous dry fermentation of stackable biomass, has fermentation chamber, inserting unit for inserting biomass in fermentation chamber, and movement device for moving biomass in stacked form
CN105462819A (en) * 2015-12-29 2016-04-06 郝迪生 Biogas digester
CN105462819B (en) * 2015-12-29 2018-03-30 郝迪生 A kind of methane-generating pit

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