DE1160775B - Lining for ovens and containers operated at high temperatures - Google Patents
Lining for ovens and containers operated at high temperaturesInfo
- Publication number
- DE1160775B DE1160775B DED33752A DED0033752A DE1160775B DE 1160775 B DE1160775 B DE 1160775B DE D33752 A DED33752 A DE D33752A DE D0033752 A DED0033752 A DE D0033752A DE 1160775 B DE1160775 B DE 1160775B
- Authority
- DE
- Germany
- Prior art keywords
- lining
- ovens
- high temperatures
- masonry
- wear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/52—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
- C04B35/528—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
- C04B35/532—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components containing a carbonisable binder
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
Description
Auskleidung für bei hohen Temperaturen betriebene Öfen und Behälter Die Auskleidung von Behältern und Öfen, die bei hohen Temperaturen betrieben werden, z. B. Roheisenmischern, Zementdrehrohröfen, Schachtöfen zum Brennen von Kalk usw., besteht im allgemeinen von innen nach außen aus einem Verschleißfutter, einem Dauerfutter, einer Hintermauerung und einer Isolierung, die an dem im allgemeinen vorhandenen Blechmantel anliegt.Lining for furnaces and vessels operating at high temperatures The lining of vessels and furnaces that operate at high temperatures z. B. pig iron mixers, cement rotary kilns, shaft kilns for burning lime, etc., generally consists of a wear lining, a permanent lining, from the inside out, a back wall and an insulation, which on the generally existing one Sheet metal jacket.
Die Auskleidung soll dabei möglichst fugendicht sein, um eine voreilende Korrosion in den Fugen zu vermeiden.The lining should be as tight as possible to avoid a leading edge Avoid corrosion in the joints.
Die Wärmeausdehnung des Mauerwerkes eines solchen Ofens oder Behälters muß zu einem erheblichen Teil im Mauerwerk selbst aufgefangen werden, da die freie Ausdehnungsmöglichkeit im allgemeinen durch einen Blechmantel begrenzt ist.The thermal expansion of the masonry of such a furnace or container must be caught to a considerable extent in the masonry itself, since the free The possibility of expansion is generally limited by a sheet metal jacket.
Ein Teil der Wärmedehnung wird von der Isolierschicht aufgenommen, die eventuell dabei zerdrückt wird; der andere Teil muß durch vorgesehene und entsprechend angeordnete Dehnfugen und/oder Dehnspalten aufgefangen werden, in die das Mauerwerk beim Anheizen hineinwachsen soll und die beim Erreichen der Betriebstemperatur geschlossen sein sollen.Part of the thermal expansion is absorbed by the insulating layer, which may be crushed in the process; the other part must be provided by and appropriately arranged expansion joints and / or expansion gaps are caught in which the masonry should grow in when heating up and closed when the operating temperature is reached meant to be.
Schließen sich die Dehnfugen nicht, so eilt die Korrosion an diesen Fugen vor, insbesondere, wenn es sich um einen Ofen oder Behälter für flüssiges Gut handelt, da dieses dann leicht in das Mauerwerk eindringen kann. Sind aber die Dehnfugen zu knapp bemessen, so entstehen im Mauerwerk sehr hohe Drücke, die unmittelbar zur Zerstörung der Ausmauerung führen können, zumindest jedoch den Verschleißwiderstand der Auskleidung stark verringern. Auf jeden Fall bedeutet das Zuwachsen der Dehnfugen eine Bewegung im Mauerwerk, d. h. eine Verschiebung der einzelnen Mauerwerksschichten zueinander, da im Verhältnis zum Temperaturabfall im Mauerwerk die einzelnen Schichten sich verschieden stark ausdehnen. Diese Verschiebungen der Mauerwerksschichten verlaufen über den ganzen Ofenquerschnitt zudem noch ungleichmäßig, da das Aufheizen auf Betriebstemperatur nie so gleichmäßig erfolgen kann, daß in allen Mauerwerksteilen bzw. Steinen der gleiche Ausdehnungseffekt ausgelöst wird. Die Bewegungen eines Mauerwerkes spielen sich im wesentlichen in den Fugen ab, die dadurch an Dichtigkeit verlieren, was wiederum den Verschleiß begünstigt.If the expansion joints do not close, corrosion accelerates on them Grout in front, especially if it is an oven or container for liquid Acts well, as this can then easily penetrate the masonry. But they are If expansion joints are too tight, very high pressures arise in the masonry that are directly can lead to the destruction of the brick lining, but at least the wear resistance greatly reduce the lining. In any case, this means that the expansion joints have closed a movement in the masonry, d. H. a shift in the individual layers of masonry to each other, as the individual layers in relation to the temperature drop in the masonry expand differently. These shifts in the masonry layers take place In addition, unevenly over the entire cross-section of the furnace, as the heating to operating temperature can never be done so evenly that the same expansion effect is triggered. Play the movements of a brickwork essentially in the joints, which lose their tightness as a result, what in turn favors wear.
Es ist schon versucht worden, diese Fugen mit Pappe u. dgl. auszufüllen, um die Bewegungen der einzelnen Mauerabschnitte gegeneinander auszugleichen. Derartige Füllstoffe haben jedoch den Nachteil, daß sie spätestens bei der jeweiligen Betriebstemperatur zu einer krümeligen, pulverförmigen Masse verkohlen, die keinerlei Bindung zwischen den einzelnen Mauerwerksteilen herstellt.Attempts have already been made to fill these joints with cardboard and the like, to compensate for the movements of the individual wall sections against each other. Such However, fillers have the disadvantage that they are at the latest at the respective operating temperature char to a crumbly, powdery mass that has no bond between the individual masonry parts.
Nach der Erfindung wird nun zwischen dem Verschleißfutter und dem Dauerfutter eine Zwischenschicht vorgesehen aus einem Material, welches bei tieferen Temperaturen dem Druck nachgeben kann, bei höheren Temperaturen jedoch zu einer fugenlosen Schicht erhärtet.According to the invention is now between the wear lining and the Permanent lining provided an intermediate layer made of a material, which at deeper Temperatures can yield to the pressure, but at higher temperatures to a jointless layer hardens.
Diese Zwischenschicht soll gleichzeitig die Aufgabe erfüllen, Verschleißfutter und Dauerfutter scharf voneinander zu trennen, wodurch eine wesentliche Erleichterung bei der Erneuerung des Verschleißfutters erreicht wird.This intermediate layer should also fulfill the task of wear lining and permanent lining to be sharply separated from each other, which is a substantial relief is achieved when renewing the wear lining.
Als Zwischenschicht eignet sich in hervorragendem Maße eine teergebundene Kohlenstoffstampfmasse, die in dem Durchmesser des auszumauernden Ofens oder Gefäßes angepaßter Stärke zwischen dem Verschleißfutter und dem Dauerfutter eingebracht wird. Es wird dabei der Vorteil ausgenutzt, daß die Masse bei niedriger Temperatur, also beim Anwärmen, weich und gut zusammendrückbar ist, wobei ein Teil des Teers entweicht. Mit ansteigender Temperatur, also mit Erreichen des Betriebszustandes verfestigt sich die Masse durch Verkracken des Restteeres zu einem gegenüber den Angriffen von Metall, Schlacke usw. bekannt widerstandsfestem Körper. Ist das Verschleißfutter ganz oder an einzelnen Stellen aufgezehrt, wird der Angriff auf das Dauerfutter durch die Zwischenschicht abgehalten. Da die Zwischenschicht aus inzwischen erhärteter Kohlenstoffmasse ein fugenloses Ganzes darstellt, ist ein Eindringen von Metall, Schlacke usw. in das Dauerfutter sehr erschwert.A tar-bound layer is ideally suited as an intermediate layer Carbon rammed earth in the diameter of the furnace or vessel to be lined adjusted strength between the wear lining and the permanent lining introduced will. The advantage is used that the mass at low temperature, So when warming up, it is soft and easily compressible, with some of the tar escapes. With increasing temperature, i.e. when the operating state is reached solidifies the mass by cracking the residual tar to one opposite the Attacks by metal, slag, etc. are known to be resistant bodies. Is the wear lining Wholly or in individual places, the attack on the permanent fodder becomes held by the intermediate layer. Because the intermediate layer has now hardened Carbon mass represents a seamless whole, is an ingress of metal, Slag etc. in the permanent feed is very difficult.
In der Figur ist die Erfindung an Hand eines Ausführungsbeispieles schematisch dargestellt, wobei die Erfindung nicht auf dieses eine Ausführungsbeispiel beschränkt ist. In der Figur ist 1 das Verschleißfutter, 2 das Dauerfutter, 3 die Hintermauerung. 4 die Isolierung und 5 ein Blechmantel. Zwischen dem Verschleißfutter 1 und dem Dauerfutter 2 ist eine Zwischenschicht 6 vorgesehen, die zweckmäßig aus teergebundener Kohlenstoffstampfmasse besteht.In the figure, the invention is based on an exemplary embodiment shown schematically, the invention not being limited to this one exemplary embodiment is limited. In the figure, 1 is the wear lining, 2 is the permanent lining, 3 the brickwork. 4 the insulation and 5 a sheet metal jacket. Between the wear lining 1 and the permanent lining 2, an intermediate layer 6 is provided, which is expediently made of tar-bound carbon rammed earth.
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DED33752A DE1160775B (en) | 1960-07-09 | 1960-07-09 | Lining for ovens and containers operated at high temperatures |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DED33752A DE1160775B (en) | 1960-07-09 | 1960-07-09 | Lining for ovens and containers operated at high temperatures |
Publications (1)
Publication Number | Publication Date |
---|---|
DE1160775B true DE1160775B (en) | 1964-01-02 |
Family
ID=7041871
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DED33752A Pending DE1160775B (en) | 1960-07-09 | 1960-07-09 | Lining for ovens and containers operated at high temperatures |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE1160775B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1957940A1 (en) * | 1968-12-06 | 1970-10-22 | Veitscher Magnesitwerke Ag | Refractory lining with expansion compensation and method for producing an insulating compound for such linings |
FR2286120A1 (en) * | 1974-09-30 | 1976-04-23 | Vyzk Ustav Hutnickej Keramiky | IMPROVEMENTS TO AUTOMATIC LACQUERING DEVICES FOR VEHICLE BRAKES |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1195773A (en) * | 1957-05-11 | 1959-11-19 | Veitscher Magnesitwerke Ag | Refractory masonry usable in particular in the combustion zone of furnaces |
-
1960
- 1960-07-09 DE DED33752A patent/DE1160775B/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1195773A (en) * | 1957-05-11 | 1959-11-19 | Veitscher Magnesitwerke Ag | Refractory masonry usable in particular in the combustion zone of furnaces |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1957940A1 (en) * | 1968-12-06 | 1970-10-22 | Veitscher Magnesitwerke Ag | Refractory lining with expansion compensation and method for producing an insulating compound for such linings |
FR2286120A1 (en) * | 1974-09-30 | 1976-04-23 | Vyzk Ustav Hutnickej Keramiky | IMPROVEMENTS TO AUTOMATIC LACQUERING DEVICES FOR VEHICLE BRAKES |
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