DE1057094B - Process and device for the production of acetylene by partial oxidation of gaseous or vaporized hydrocarbons - Google Patents

Process and device for the production of acetylene by partial oxidation of gaseous or vaporized hydrocarbons

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Publication number
DE1057094B
DE1057094B DEB46874A DEB0046874A DE1057094B DE 1057094 B DE1057094 B DE 1057094B DE B46874 A DEB46874 A DE B46874A DE B0046874 A DEB0046874 A DE B0046874A DE 1057094 B DE1057094 B DE 1057094B
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DE
Germany
Prior art keywords
water
acetylene
gas
gaseous
partial oxidation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DEB46874A
Other languages
German (de)
Inventor
Dipl-Ing Werner Altstaedt
Dr Erwin Lehrer
Dr Friedrich-Wilhe Schierwater
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF SE
Original Assignee
BASF SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BASF SE filed Critical BASF SE
Priority to DEB46874A priority Critical patent/DE1057094B/en
Priority to CH6364258A priority patent/CH374646A/en
Publication of DE1057094B publication Critical patent/DE1057094B/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/24Stationary reactors without moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D51/00Auxiliary pretreatment of gases or vapours to be cleaned
    • B01D51/10Conditioning the gas to be cleaned
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2/00Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
    • C07C2/76Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by condensation of hydrocarbons with partial elimination of hydrogen
    • C07C2/78Processes with partial combustion
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G9/34Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils by direct contact with inert preheated fluids, e.g. with molten metals or salts
    • C10G9/36Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils by direct contact with inert preheated fluids, e.g. with molten metals or salts with heated gases or vapours
    • C10G9/38Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils by direct contact with inert preheated fluids, e.g. with molten metals or salts with heated gases or vapours produced by partial combustion of the material to be cracked or by combustion of another hydrocarbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00087Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor
    • B01J2219/00094Jackets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00157Controlling the temperature by means of a burner

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Description

Verfahren und Vorrichtung zur Herstellung von Acetylen durch partielle Oxydation gasförmiger oder verdampfter Kohlenwasserstoffe Es ist bekannt, Acetylen durch partielle Oxydation gasförmiger oder verdampfter Kohlenwasserstoffe mit Sauerstoff herzustellen, indem die Reaktionsteilnehmer gemeinsam oder vorzugsweise getrennt vorgewärmt, das Gemisch dem Reaktionsraum zugeführt, in einer Flamme umgesetzt und die Reaktionsgase in einem Zeitpunkt rasch abgekühlt werden, in dem die maximale Menge Acetylen auf Grund des Reaktionsverlaufes im Gasgemisch vorhanden ist. Die Abschreckung erfolgt zweckmäßig durch Einspritzen von Wasser in das Gasgemisch nach Verlassen des Reaktionsraumes. Process and apparatus for the production of acetylene by partial Oxidation of gaseous or vaporized hydrocarbons It is known, acetylene by partial oxidation of gaseous or vaporized hydrocarbons with oxygen prepare by bringing the reactants together or, preferably, separately preheated, the mixture fed to the reaction chamber, reacted in a flame and the reaction gases are rapidly cooled at a point in time when the maximum Amount of acetylene is present in the gas mixture due to the course of the reaction. the Quenching is expediently carried out by injecting water into the gas mixture Leaving the reaction space.

Es hat sich nun gezeigt, daß das in einer Ebene senkrecht zur Strömungsrichtung eingespritzte Wasser für das Gas einen erheblichen Strömungswiderstand darstellt, so daß ein Teil des Gases seitlich zwischen der Austrittsöffnung des Reaktionsraumes und der Einspritzebene austritt. Dieser Teil des Gases wird daher nicht rechtzeitig abgekühlt, und die Folge ist, daß sich das in ihm enthaltene Acetylen teilweise unter Rußbildung zersetzt. Die Ausbeute an Acetylen wird dadurch merklich beeinträchtigt, während sich der störende Rußgehalt des Gases erhöht. It has now been shown that this occurs in a plane perpendicular to the direction of flow injected water represents a considerable flow resistance for the gas, so that part of the gas laterally between the outlet opening of the reaction chamber and the injection level exits. This part of the gas is therefore not made on time cooled, and the result is that the acetylene contained in it partially decomposed with soot formation. The acetylene yield is noticeably impaired by this, while the troublesome soot content of the gas increases.

Man hat versucht, diesen Mißstand durch eine Anordnung gemäß Abb. 1 zu beheben. Das vorgewärmte Kohlenwasserstoff-Sauerstoff-Gemisch wird von oben her durch den mit parallelen Kanälen versehenen BrennerblockA in den durch einen wassergekühlten Mantel C begrenzten Reaktionsraum B geleitet, wo unter Flammenbildung die Reaktion vor sich geht. Dicht unterhalb der Austrittsöffnung des Reaktionsraumes ist ein Kranz von Düsen D angeordnet, aus denen feinverteiltes Wasser quer zum Gasstrom eingespritzt wird. Bei dieser Arbeitsweise ist eine sehr genaue Justierung der Düsen erforderlich. Sind die Düsen zu hoch angeordnet, kann dadurch Wasser in den Reaktionsraum geraten, daß die der Düse gegenüberliegende Innenwand vom Strahl getroffen wird, oder es wird ein Teil des Wassers nicht ausgenutzt, weil es gegen die zwischen der - dejustiert gedachten - Düse und dem Gasstrom befindliche Wand des Reaktionsraumes prallt. Bei zu tiefer Anordnung der Düse ist kein wirksamer seitlicher Abschluß mit Wasser gewährleistet. Aber auch bei genauester Einstellung der Düsen läßt es sich mit dieser Anordnung nicht vermeiden, daß ein Teil des Reaktionsgases in noch heißem Zustand aus dem Reaktionsraum entweicht und somit das in diesem Teil enthaltene Acetylen weitgehend zersetzt wird. Attempts have been made to remedy this deficiency by means of an arrangement as shown in Fig. 1 fix. The preheated hydrocarbon-oxygen mixture is from above through the burner block A, which is provided with parallel channels, into the through a water-cooled jacket C directed limited reaction space B, where flame formation the reaction is going on. Just below the outlet opening of the reaction chamber a ring of nozzles D is arranged, from which finely divided water transversely to the gas flow is injected. This mode of operation requires very precise adjustment of the nozzles necessary. If the nozzles are too high, water can get into the reaction chamber advised that the inner wall opposite the nozzle is hit by the jet, or a part of the water is not used because it is against the between the - imagined misaligned - nozzle and the gas flow located wall of the reaction space bounces. If the nozzle is positioned too deeply, there is no effective lateral closure guaranteed with water. But even with the most precise setting of the nozzles, it works With this arrangement do not avoid that part of the reaction gas in still hot state escapes from the reaction chamber and thus the contained in this part Acetylene is largely decomposed.

Es wurde nun gefunden, daß diese Schwierigkeiten dadurch behoben werden können, daß man das Wasser am Ende des Reaktionsraumes parallel zu einer an dem Reaktionsraum senkrecht zum Gas strom angeordneten ebenen Wand einführt, wobei der Abstand zwischen dem Wasser und der Wand so klein gehalten wird, daß das in diesem Zwischenraum befindliche Gas in Richtung des Wassers mitgerissen wird. Auf diese Weise wird mit Sicherheit verhindert, daß ein Teil des Gases seitlich austritt. It has now been found that this overcomes these difficulties can be that the water at the end of the reaction chamber parallel to a introduces a flat wall arranged perpendicular to the gas flow in the reaction chamber, being the distance between the water and the wall is kept so small that the Gas located in this gap is entrained in the direction of the water. In this way it is prevented with certainty that part of the gas sideways exit.

Abb. 2 zeigt schematisch eine zweckmäßige Vorrichtung für die Durchführung dieses Verfahrens. Das Gas strömt wie in der bekannten Vorrichtung gemäß Abb. 1 von oben her durch die Kanäle des Brennerblocks A in den Reaktionsraum B. An dem unteren Ende des Mantels C des Reaktionsraumes B ist eine ebene ringförmige Platte E befestigt, zu der parallel das Abschreckwasser aus einem Ring von Düsen D eingespritzt wird. Fig. 2 shows schematically an expedient device for the implementation this procedure. The gas flows as in the known device according to Fig. 1 from above through the channels of the burner block A into the reaction chamber B. At the lower end of the jacket C of the reaction space B is a flat annular plate E attached, to which the quenching water is injected from a ring of nozzles D in parallel will.

Es hat sich gezeigt, daß sich ein wirksamer seitlicher Abschluß auch dann erzielen läßt, wenn das Wasser nicht genau parallel zu der Wand geführt wird, sondern unter einem kleinen Winkel auf die Wand auftrifft. Eine geringfügige Dejustierung der zum Einspritzen benutzten Düsen, die leicht auftreten kann, ist also bei dieser Anordnung unerheblich. In Abb. 3 ist diese Abänderung dargestellt. It has been shown that an effective side closure is also possible can be achieved if the water is not guided exactly parallel to the wall, but hits the wall at a small angle. A slight misalignment of the nozzles used for injection, which can easily occur, is so with this one Arrangement irrelevant. This modification is shown in Fig. 3.

Als günstigste Dimensionierung der Wand hat sich eine radiale Ausdehnung zwischen 80 und 200 mm, vorzugsweise 100 und 150 mm, von der inneren Öffnung nach außen gerechnet, erwiesen. Diese Abmessung gewährleistet einerseits einen hinreichenden Abschluß für das Gas, andererseits sind die Einspritzdüsen nicht in zu großer Entfernung vom Gasstrom angeordnet. A radial expansion has proven to be the most favorable dimensioning of the wall between 80 and 200 mm, preferably 100 and 150 mm, from the inner opening towards outside calculated, proven. This dimension ensures on the one hand a sufficient Closure for the gas, on the other hand the injection nozzles are not too far away arranged by the gas flow.

Beispiel In einem Vorwärmer werden 800 Nm3/h Methan auf eine Temperatur von 6400 C und in einem zweiten Vorwärmer 450 Nm3/h Sauerstoff ebenfalls auf eine Temperatur von 6400 C erhitzt. Die heißen Gase werden einer Mischvorrichtung zugeführt. Nach vollständiger Durchmischung tritt das Gemisch in der in Abb. 1 dargestellten Vorrichtung durch die parallelen Kanäle des Brennerblocks A in den Reaktionsraum B ein, wo das Methan mit dem Sauerstoff unter Flammenbildung reagiert. Die Realftionsgasewerden in der Weise abgekühlt, daß an der Austrittsöffnung des Reaktionsraumes durch einen Kranz von Düsen D Wasser in feinverteilter Form eingespritzt wird. Man erhält ein Gasgemisch, das 8,3 Volumprozent Acetylen enthält und pro m3 3,0 g Ruß mit sich führt. Example In a preheater, 800 Nm3 / h methane are heated to one temperature of 6400 C and in a second preheater 450 Nm3 / h oxygen also to one Heated to a temperature of 6400 C. The hot gases are fed to a mixing device. After complete mixing, the mixture appears as shown in Fig. 1 Device through the parallel channels of burner block A into the reaction space B a, where the methane reacts with the oxygen to form flames. The Realftionsgas will cooled in such a way that at the outlet opening of the reaction chamber by a Wreath of nozzles D water is injected in finely divided form. One receives a Gas mixture that contains 8.3 percent by volume acetylene and 3.0 g of soot per m3 leads.

Man arbeitet unter gleichen Bedingungen in der in Abb. 2 dargestellten Vorrichtung, in der der Reaktionsraum B an der Austrittsöffnung mit einer ringförmigen Platte E mit einer radialen Ausdehnung von 125 mm versehen ist. Man erhält ein Gasgemisch, das 8,5 Volumprozent Acetylen enthält und pro m8 1,77 g Ruß mit sich führt. One works under the same conditions in the one shown in Fig. 2 Device in which the reaction space B at the outlet opening with an annular Plate E is provided with a radial extension of 125 mm. A gas mixture is obtained which contains 8.5 percent by volume of acetylene and carries 1.77 g of soot per m8 with it.

PATENTANSPRVCHE 1. Verfahren zur Herstellung von Acetylen durch partielle Oxydation gasförmiger oder ver- dampfter Koblenwasserstoffe und rasche Abkühlung der Reaktionsgase durch Einführung von Wasser in den Gasstrom, dadurch gekennzeichnet, daß man das Wasser am Ende des Reaktionsraumes parallel zu einer an dem Real{tionsraum senkrecht zum Gasstrom angeordneten ebenen Wand einführt, wobei der Abstand zwischen dem Wasser und der Wand so ldein gehalten wird, daß das in diesem Zwischenraum befindliche Gas in Richtung des Wassers mitgerissen wird. PATENT CLAIM 1. Process for the production of acetylene by partial Oxidation of gaseous or steamed hydrocarbons and rapid cooling of the reaction gases by introducing water into the gas stream, characterized in that that the water at the end of the reaction space is parallel to one at the reaction space introduces a flat wall arranged perpendicular to the gas flow, the distance between the water and the wall is kept so small that what is in this space Gas is entrained in the direction of the water.

Claims (1)

2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß das einzuspritzende Wasser unter einem kleinen Winkel auf die Wand auftrifft. 2. The method according to claim 1, characterized in that the to be injected Water hits the wall at a small angle. 3. Vorrichtung für die Durchführung des Verfahrens nach Anspruch 1 und 2, dadurch gekennzeichnet, daß senkrecht zum Gasstrom eine ebene Platte mit einer inneren Öffnung, weiche die Austrittsöffnung des Reaktionsraumes ist, angeordnet ist und daß zum Einführen des Abschreckwassers ein Kranz von Düsen um den Gasstrom derart angeordnet rist, daß das Wasser parallel zu der Platte geführt wird. 3. Apparatus for performing the method according to claim 1 and 2, characterized in that a flat plate with perpendicular to the gas flow an inner opening, which is the outlet opening of the reaction space, is arranged and that a ring of nozzles around the gas flow to introduce the quenching water arranged in such a way that the water is guided parallel to the plate. 4. Vorrichtung nach Anspruch 3, dadurch gekennzeichnet, daß die senkrecht zum Gasstrom angeordnete ebene Platte in radialer Richtung eine Ausdehnung zwischen 80 und 200 mIn, vorzugsweise 100 und 150mm, von der inneren Öffnung nach außen gerechnet, aufweist. 4. Apparatus according to claim 3, characterized in that the perpendicular to the gas flow arranged flat plate in the radial direction an expansion between 80 and 200 mIn, preferably 100 and 150 mm, calculated from the inner opening to the outside, having.
DEB46874A 1957-11-22 1957-11-22 Process and device for the production of acetylene by partial oxidation of gaseous or vaporized hydrocarbons Pending DE1057094B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DEB46874A DE1057094B (en) 1957-11-22 1957-11-22 Process and device for the production of acetylene by partial oxidation of gaseous or vaporized hydrocarbons
CH6364258A CH374646A (en) 1957-11-22 1958-09-05 Process and device for the production of acetylene by partial oxidation of hydrocarbons

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DEB46874A DE1057094B (en) 1957-11-22 1957-11-22 Process and device for the production of acetylene by partial oxidation of gaseous or vaporized hydrocarbons

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DE1057094B true DE1057094B (en) 1959-05-14

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DEB46874A Pending DE1057094B (en) 1957-11-22 1957-11-22 Process and device for the production of acetylene by partial oxidation of gaseous or vaporized hydrocarbons

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009001045A1 (en) 2008-03-05 2009-09-10 Basf Se Thermal partial oxidation of hydrocarbons in a reactor for producing acetylene and synthesis gas, comprises introducing raw materials into the reactor and mixing in mixing zone, and supplying the mixture by diffuser into burner block
WO2009109473A1 (en) 2008-03-05 2009-09-11 Basf Se Method and device for thermal partial oxidation of hydrocarbons
DE102009027770A1 (en) 2008-07-18 2010-02-18 Basf Se Process for the hydrogenation of butadiyne
WO2012062584A1 (en) 2010-11-11 2012-05-18 Basf Se Process and apparatus for preparing acetylene and synthesis gas
WO2012062784A1 (en) 2010-11-11 2012-05-18 Basf Se Method and device for producing acetylene and syngas
WO2015028539A1 (en) 2013-08-29 2015-03-05 Basf Se Device and method for producing acetylenes and synthesis gas
WO2015144754A1 (en) 2014-03-26 2015-10-01 Basf Se Device and method for producing acetylene and synthesis gas
US10407305B2 (en) 2013-08-29 2019-09-10 Basf Se Apparatus and process for preparing acetylene and synthesis gas

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009001045A1 (en) 2008-03-05 2009-09-10 Basf Se Thermal partial oxidation of hydrocarbons in a reactor for producing acetylene and synthesis gas, comprises introducing raw materials into the reactor and mixing in mixing zone, and supplying the mixture by diffuser into burner block
WO2009109473A1 (en) 2008-03-05 2009-09-11 Basf Se Method and device for thermal partial oxidation of hydrocarbons
US8801814B2 (en) 2008-03-05 2014-08-12 Basf Se Process and apparatus for thermal partial oxidation of hydrocarbons
DE102009027770A1 (en) 2008-07-18 2010-02-18 Basf Se Process for the hydrogenation of butadiyne
DE102009027770B4 (en) 2008-07-18 2019-05-09 Basf Se Process for the hydrogenation of butadiyne
US8487150B2 (en) 2008-07-18 2013-07-16 Basf Se Process for hydrogenating butadiyne
US8506924B2 (en) 2010-11-11 2013-08-13 Basf Se Process and apparatus for preparing acetylene and synthesis gas
US8597546B2 (en) 2010-11-11 2013-12-03 Basf Se Process and apparatus for preparing acetylene and synthesis gas
WO2012062784A1 (en) 2010-11-11 2012-05-18 Basf Se Method and device for producing acetylene and syngas
WO2012062584A1 (en) 2010-11-11 2012-05-18 Basf Se Process and apparatus for preparing acetylene and synthesis gas
WO2015028539A1 (en) 2013-08-29 2015-03-05 Basf Se Device and method for producing acetylenes and synthesis gas
US9802875B2 (en) 2013-08-29 2017-10-31 Basf Se Apparatus and process for preparing acetylene and synthesis gas
US10407305B2 (en) 2013-08-29 2019-09-10 Basf Se Apparatus and process for preparing acetylene and synthesis gas
WO2015144754A1 (en) 2014-03-26 2015-10-01 Basf Se Device and method for producing acetylene and synthesis gas
US10059640B2 (en) 2014-03-26 2018-08-28 Basf Se Apparatus and process for the preparation of acetylene and synthesis gas

Also Published As

Publication number Publication date
CH374646A (en) 1964-01-31

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