DE10228312A1 - Hot press method for joining a thermoplastic component to a second component involves heating the first component in an initial contact position then compression of the first against second component - Google Patents
Hot press method for joining a thermoplastic component to a second component involves heating the first component in an initial contact position then compression of the first against second component Download PDFInfo
- Publication number
- DE10228312A1 DE10228312A1 DE2002128312 DE10228312A DE10228312A1 DE 10228312 A1 DE10228312 A1 DE 10228312A1 DE 2002128312 DE2002128312 DE 2002128312 DE 10228312 A DE10228312 A DE 10228312A DE 10228312 A1 DE10228312 A1 DE 10228312A1
- Authority
- DE
- Germany
- Prior art keywords
- workpiece
- temperature
- pressing
- component
- area
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 88
- 238000000034 method Methods 0.000 title claims description 41
- 229920001169 thermoplastic Polymers 0.000 title abstract description 5
- 239000004416 thermosoftening plastic Substances 0.000 title abstract description 3
- 230000006835 compression Effects 0.000 title abstract 7
- 238000007906 compression Methods 0.000 title abstract 7
- 239000004033 plastic Substances 0.000 claims abstract description 81
- 229920003023 plastic Polymers 0.000 claims abstract description 81
- 239000000463 material Substances 0.000 claims abstract description 46
- 239000011248 coating agent Substances 0.000 claims abstract description 7
- 238000000576 coating method Methods 0.000 claims abstract description 7
- 230000000295 complement effect Effects 0.000 claims abstract description 4
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 3
- 238000003825 pressing Methods 0.000 claims description 93
- 229920000642 polymer Polymers 0.000 claims description 6
- 229920002292 Nylon 6 Polymers 0.000 claims description 4
- 230000005855 radiation Effects 0.000 claims description 4
- -1 polybutylene terephthalate Polymers 0.000 claims description 3
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 2
- 239000012815 thermoplastic material Substances 0.000 claims description 2
- 238000003856 thermoforming Methods 0.000 abstract 4
- 229910052751 metal Inorganic materials 0.000 description 15
- 239000002184 metal Substances 0.000 description 15
- 239000007789 gas Substances 0.000 description 9
- 239000003570 air Substances 0.000 description 8
- 238000001816 cooling Methods 0.000 description 8
- 239000011521 glass Substances 0.000 description 6
- 238000010792 warming Methods 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 5
- 239000000654 additive Substances 0.000 description 3
- 239000012080 ambient air Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 2
- 238000005524 ceramic coating Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920001887 crystalline plastic Polymers 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 230000036962 time dependent Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/003—Protecting areas of the parts to be joined from overheating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/004—Preventing sticking together, e.g. of some areas of the parts to be joined
- B29C66/0042—Preventing sticking together, e.g. of some areas of the parts to be joined of the joining tool and the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/526—Joining bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/65—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool
- B29C66/652—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool moving the welding tool around the fixed article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
- B29C66/81422—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being convex
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91421—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91441—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time
- B29C66/91443—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time following a temperature-time profile
- B29C66/91445—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time following a temperature-time profile by steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
- B29C66/9192—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
- B29C66/91921—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
- B29C35/045—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames
- B29C2035/046—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames dried air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1603—Laser beams characterised by the type of electromagnetic radiation
- B29C65/1612—Infrared [IR] radiation, e.g. by infrared lasers
- B29C65/1616—Near infrared radiation [NIR], e.g. by YAG lasers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1603—Laser beams characterised by the type of electromagnetic radiation
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- B29C65/1619—Mid infrared radiation [MIR], e.g. by CO or CO2 lasers
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/303—Particular design of joint configurations the joint involving an anchoring effect
- B29C66/3032—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined
- B29C66/30325—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined making use of cavities belonging to at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
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- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7377—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline
- B29C66/73771—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline the to-be-joined area of at least one of the parts to be joined being amorphous
- B29C66/73772—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline the to-be-joined area of at least one of the parts to be joined being amorphous the to-be-joined areas of both parts to be joined being amorphous
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- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7377—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline
- B29C66/73773—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline the to-be-joined area of at least one of the parts to be joined being semi-crystalline
- B29C66/73774—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline the to-be-joined area of at least one of the parts to be joined being semi-crystalline the to-be-joined areas of both parts to be joined being semi-crystalline
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
- B29C66/91211—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
- B29C66/91216—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods enabling contactless temperature measurements, e.g. using a pyrometer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
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- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
- B29C66/91221—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
- B29C66/961—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2077/00—Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B5/00—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
- F16B5/08—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of welds or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft ein Verfahren zum Heißverstemmen von zwei Werkstücken und insbesondere zum Heißverstemmen eines ersten Werkstücks mit einem Verbindungsbereich aus einem Kunststoffmaterial und eines zweiten Werkstücks.The present invention relates to a method of hot caulking of two workpieces and especially for hot caulking of a first workpiece with a connection area made of a plastic material and one second workpiece.
Bei der Montage von Vorrichtungen, die Kunststoff- und/oder Metallwerkstücke aufweisen, ist es notwendig, diese miteinander zu verbinden.When assembling devices, which have plastic and / or metal workpieces, it is necessary to connect them together.
Ein mögliches Verbindungsverfahren hierzu ist das Heißverstemmen. Dabei wird ein thermoplastisches Kunststoffwerkstück in einer Ausnehmung eines weiteren Werkstücks verstemmt, indem das Kunststoffwerkstück nach Positionierung an dem weiteren Werkstück in einem der Ausnehmung entsprechenden Verbindungsbereich mittels eines heißen Presswerkzeugs bis zum Überschreiten einer vorgegebenen Deformationstemperatur erhitzt und dabei in die Ausnehmung gepresst wird. Nachdem das Kunststoffwerkstück seine Endform erreicht hat, wird das Kunststoffwerkstück unter die Deformationstemperatur abgekühlt, damit es seine Endform beibehält.A possible connection procedure this is hot caulking. It is a thermoplastic plastic workpiece in one Recess of another workpiece caulked by positioning the plastic workpiece on the other workpiece in a connection area corresponding to the recess by means of one is called Press tool until exceeded heated a predetermined deformation temperature and thereby in the Recess is pressed. After the plastic workpiece its Has reached its final shape, the plastic workpiece is below the deformation temperature cooled, so that it maintains its final shape.
Dieses Verfahren hat jedoch einige Nachteile.However, this procedure has some Disadvantage.
So hat das Presswerkzeug meistens eine hohe Wärmekapazität, wodurch das Abkühlen des Kunststoffwerkstücks bei anliegendem Presswerkzeug am Ende des Verstemmens verlangsamt wird. Insbesondere kann es notwendig sein, das Presswerkzeug zu kühlen. Zur Herstellung der nächsten Verbindung muss das Presswerkzeug dann wiederum erwärmt werden. Hierzu sind entweder aufwendige Kühl- bzw. Heizvorrichtungen notwendig oder es ergeben sich bei Kühlung durch Umgebungsluft vergleichsweise lange Zykluszeiten bei wiederholter Durchführung des Verbindungsverfahrens.So the press tool usually has a high heat capacity, which makes the cooling of the plastic workpiece slows down at the end of the caulking with the pressing tool attached becomes. In particular, it may be necessary to close the press tool cool. To make the next connection the press tool must then be heated again. This is either elaborate cooling or heating devices necessary or result from cooling Ambient air has comparatively long cycle times when the Bonding process.
Weiterhin muss bei der Deformation des Kunststoffwerkstücks die Temperatur des Presswerkzeugs oberhalb einer Glastemperatur des Kunststoffs des Kunststoffwerkstücks, aber unterhalb einer Verflüssigungstemperatur bleiben.Furthermore, the deformation of the plastic workpiece the temperature of the pressing tool above a glass temperature of the plastic of the plastic workpiece, but below a liquefaction temperature stay.
Überschreitet die Temperatur des Presswerkzeugs die Verflüssigungstemperatur, wird der Kunststoff wenigstens teilweise schmelzen, so dass Kunststoff von dem Presswerkzeug weg fließt und dieses zu weit in das Kunststoffwerkstück eindringt.exceeds the temperature of the pressing tool the condensing temperature, the plastic melt at least partially, so that plastic from the press tool flows away and it penetrates too far into the plastic workpiece.
Unterschreitet die Temperatur des Presswerkzeugs die Glastemperatur, ist eine kontinuierliche Deformation des Kunststoffs nicht möglich und es können durch die hohen, bei der Verformung auftretenden Spannungen in dem Kunststoff Mikrorisse oder gar Risse entstehen, die die Verbindung schwächen. Insbesondere kann ein Weißbruch auftreten. Das durch die Glastemperatur und die Verflüssigungstemperatur gebildete Temperaturfenster ist jedoch sehr eng, so dass es schwierig ist, die Temperatur des Presswerkzeugs bzw. die Temperatur des sich verformenden Kunststoffs innerhalb dieses Temperaturfensters zu halten.Falls below the temperature of the Press tool's glass temperature is a continuous deformation of the plastic is not possible and it can due to the high stresses occurring during the deformation in the Plastic microcracks or even cracks are created, which are the connection weaknesses. In particular, a white break occur. That through the glass temperature and the condensing temperature However, the temperature window formed is very narrow, making it difficult is the temperature of the pressing tool or the temperature of the deforming plastic within this temperature window hold.
Weiterhin ist es möglich, dass der eigentliche Pressvorgang begonnen wird, bevor das Kunststoffmaterial die Glastemperatur überschritten hat, wodurch wiederum Risse in dem Kunststoffwerkstück entstehen können.It is also possible that The actual pressing process is started before the plastic material the glass temperature exceeded has, which in turn creates cracks in the plastic workpiece can.
Ein weiterer Nachteil besteht darin, dass das Presswerkzeug in der Regel so geformt ist, dass das Kunststoffwerkstück bei Erreichen der Endform an dem Presswerkzeug anliegt. Dies kann es jedoch mit sich bringen, dass die Form des Presswerkzeugs nicht unbedingt an die Form des Kunststoffwerkstücks zu Beginn des Verstemmens angepasst ist und daher zu Beginn des Verstemmens nur ein Linien- oder Punktkontakt zwischen dem Presswerkzeug und dem Kunststoffwerkstück zustandekommt, der zu einer schlechten Wärmeübertragung auf das Kunststoffwerkstück führt. Darüber hinaus ist bei einem solchen Linien- oder Punktkontakt eine sehr inhomogene Temperaturverteilung zu erwarten.Another disadvantage is that the pressing tool is usually shaped so that the plastic workpiece when reached the final shape rests on the pressing tool. However, this can be the case bring that the shape of the press tool not necessarily to the Shape of the plastic workpiece is adjusted at the beginning of the caulking and therefore at the beginning of the Caulking only a line or point contact between the press tool and the plastic workpiece comes about, which leads to poor heat transfer to the plastic workpiece. Furthermore with such a line or point contact is a very inhomogeneous one Temperature distribution to be expected.
Die Wärmeübertragung auf das Kunststoffwerkstück kann zwar durch ein Anpressen des Presswerkzeugs an das Kunststoffwerkstück verbessert werden, jedoch ist hierzu eine sehr genaue Prozessführung notwendig, um das bereits erwähnte Problem der Rissbildung zu vermeiden.The heat transfer to the plastic workpiece can improved by pressing the pressing tool against the plastic workpiece very precise process management is necessary for this, to the problem already mentioned avoid cracking.
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, ein Verfahren zur Verbindung eines ersten Werkstücks mit einem Verbindungsbereich aus Kunststoff mit einem zweiten Werkstück bereitzustellen, mit dem einfach und schnell eine zuverlässige Verbindung herstellbar ist.The present invention lies hence the task of a method for connecting a first workpiece with a connecting area made of plastic with a second workpiece, with which a reliable connection can be established quickly and easily is.
Die Aufgabe wird gelöst durch ein Verfahren mit den Merkmalen des Anspruchs 1.The task is solved by a method with the features of claim 1.
Das erfindungsgemäße Verfahren zur Verbindung eines ersten Werkstücks, das einen aus einem thermoplastischen Kunststoffmaterial gebildeten Verbindungsbereich aufweist, mit einem zweiten Werkstück durch Heißverstemmen sieht vor, dass in einem ersten Schritt das erste Werkstück und das zweite Werkstück zueinander in eine anfängliche Verbindungsposition gebracht werden und ohne Verwendung eines Presswerkzeugs wenigstens ein vorgegebener, den Verbindungsbereich umfassender Erwärmungsbereich des ersten Werkstücks auf eine Temperatur innerhalb eines Verformbarkeitstemperaturbereichs des Kunststoffmaterials gebracht wird, in einem zweiten Schritt das erste Werkstück wenigstens mit einem Pressabschnitt des Verbindungsbereichs und das zweite Werkstück mittels eines auf das erste Werkstück wirkenden Presswerkzeugs gegeneinander gepresst werden und wenigstens der Erwärmungsbereich des ersten Werkstücks auf eine Temperatur unterhalb des Verformbarkeitstemperaturbereichs abgekühlt wird, und in einem dritten Schritt das Presswerkzeug und das erste Werkstück voneinander entfernt werden.The method according to the invention for connecting a first workpiece, which has a connection area formed from a thermoplastic material, to a second workpiece by hot caulking, provides that in a first step the first workpiece and the second workpiece are brought into an initial connection position and without use a pressing tool, at least one predetermined heating area of the first workpiece, which comprises the connection area, is brought to a temperature within a deformability temperature range of the plastic material, in a second step the first workpiece is pressed against one another with at least one pressing section of the connecting area and the second workpiece by means of a pressing tool acting on the first workpiece are pressed and at least the heating area of the first workpiece on a Temperature is cooled below the deformability temperature range, and in a third step, the press tool and the first workpiece are removed from each other.
Das erfindungsgemäße Verfahren ist für beliebige erste Werkstücke anwendbar, soweit diese wenigstens einen Verbindungsbereich aus einem thermoplastischen Kunststoffmaterial aufweisen, der zur Verbindung mit dem zweiten Werkstück an einem dazu vorgesehenen Abschnitt des zweiten Werkstücks dient.The method according to the invention is for any first workpieces applicable, insofar as this comprises at least one connection area have a thermoplastic plastic material for connection with the second workpiece on a designated section of the second workpiece.
Der Verbindungsbereich kann dabei grundsätzlich aus beliebigen thermoplastischen Kunststoffen gebildet sein, insbesondere können amorphe oder semikristalline Kunststoffe verwendet werden, die auch Polymermischungen umfassen können. Die Kunststoffe können darüber hinaus weitere Füllmaterialien und insbesondere auch eine Faserverstärkung, beispielsweise eine Kurzfaserverstärkung mit Glasfasern, aufweisen.The connection area can in principle be formed from any thermoplastic, in particular can amorphous or semi-crystalline plastics are used, too May include polymer blends. The plastics can about that further filling materials and in particular also a fiber reinforcement, for example a Short fiber reinforcement with glass fibers.
Das zweite Werkstück kann in dem Bereich, in dem es mit dem ersten Werkstück verbunden wird, grundsätzlich aus beliebigen Materialien gebildet sein, die stabil genug sind, um beim Gegeneinanderpressen von Presswerkzeug und zweitem Werkstück als Widerlager für das Presswerkzeug dienen zu können. Vorzugsweise ist daher das Material des zweiten Werkstücks auch bei den Temperaturen, auf die der Erwärmungsbereich erhitzt wird, im Wesentlichen nicht durch die bei dem Anpressschritt auftretenden Kräfte verformbar. Insbesondere kann es sich bei dem Material des zweiten Werkstücks in dem Bereich, in dem es mit dem ersten Werkstück verbunden wird, um Kunststoff, Metall oder Keramik handeln.The second workpiece can be in the area in which it with the first workpiece is connected, basically be made of any material that is stable enough to act as an abutment when pressing the pressing tool and the second workpiece against each other for the To be able to serve pressing tool. The material of the second workpiece is therefore also preferred at the temperatures to which the heating area is heated, essentially not deformable by the forces occurring in the pressing step. In particular, it can be in the material of the second workpiece in the Area where it is connected to the first workpiece to plastic, Trade metal or ceramic.
In dem ersten Schritt wird vor, während oder vorzugsweise nach einer relativen Positionierung von erstem und zweitem Werkstück zueinander wenigstens ein vorgegebener, den Verbindungsbereich umfassender Erwärmungsbereich des ersten Werkstücks erwärmt. Dies geschieht ohne Verwendung eines Presswerkzeugs, worunter zu verstehen ist, dass die Erwärmung nicht durch Kontakt mit einem entsprechend erhitzten Presswerkzeug erreicht wird. In der Regel wird der Erwärmungsbereich den bei dem folgenden Pressvorgang verformten Bereich umfassen.The first step is before, during or preferably after a relative positioning of the first and second workpiece to each other at least one predetermined one, which encompasses the connection area heating area of the first workpiece heated. This is done without using a press tool, including what understand is that warming not by contact with a suitably heated press tool is achieved. As a rule, the heating area becomes that of the following Pressing deformed area include.
Die Erwärmung erfolgt dabei bis auf eine Temperatur innerhalb eines Verformbarkeitstemperaturbereichs des Kunststoffmaterials des Verbindungsbereichs. Unter dem Verformbarkeitstemperaturbereich des Kunststoffmaterials im Sinne der Erfindung wird ein für das Kunststoffmaterial spezifischer Temperaturbereich verstanden, in dem das Kunststoffmaterial innerhalb einer für eine Durchführung des erfindungsgemäßen Verfahrens relevanten Zeitspanne, vorzugsweise innerhalb von bis zu 10 Minuten, durch Anwendung von Druck plastisch verformbar ist. Eine obere Grenztemperatur des Verformbarkeitstemperaturbereichs liegt unterhalb oder bei einer Verflüssigungstemperatur des Kunststoffmaterials, unter der im Sinne der Erfindung eine für das Kunststoffmaterial spezifische Temperatur verstanden wird, unterhalb derer innerhalb einer für eine Durchführung des Verfahrens relevanten Zeitspanne, die vorzugsweise kürzer als 10 Minuten sein kann, ein signifikantes Fließen des Kunststoffmaterials allein aufgrund der Schwerkraft, das eine Verbindung erschweren oder verhindern würde, nicht erfolgen kann. Der Verformbarkeitsbereich kann insbesondere eine Erweichungstemperatur des Kunststoffmaterials einschließen.The heating takes place up to a temperature within a deformability temperature range of the plastic material of the connection area. Below the deformability temperature range of the plastic material in the sense of the invention becomes one for the plastic material understood specific temperature range in which the plastic material within one for an implementation of the inventive method relevant period of time, preferably within up to 10 minutes, is plastically deformable by applying pressure. An upper limit temperature the deformability temperature range is below or at condensing temperature of the plastic material, in the sense of the invention one for the plastic material specific temperature is understood below which within one for an implementation relevant period of time, preferably shorter than 10 minutes can be a significant flow of the plastic material solely due to gravity that make a connection difficult or would prevent cannot be done. The deformability range can in particular include a softening temperature of the plastic material.
Bei Kunststoffmaterialien, die amorphe Polymere umfassen, liegt der Verformbarkeitsbereich oberhalb der Glastemperatur und unterhalb einer Temperatur, bei der ein signifikantes Fließen des Kunststoffmaterials allein aufgrund der Schwerkraft auftritt. Bei Kunststoffmaterialien auf der Basis teilkristalliner Polymere liegt der Verformbarkeitsbereich oberhalb der Glastemperatur und unterhalb einer Schmelztemperatur oder eines Schmelzbereichs des Kunststoffs.For plastic materials, the amorphous Include polymers, the deformability range is above that Glass temperature and below a temperature at which a significant Flow of the plastic material occurs solely due to gravity. For plastic materials based on partially crystalline polymers the deformability range is above the glass temperature and below a melting temperature or a melting range of the plastic.
Die Temperatur, auf die der Erwärmungsbereich des ersten Werkstücks erwärmt wird, braucht dabei in dem Erwärmungsbereich nicht unbedingt konstant zu sein, sondern kann beispielsweise auch innerhalb der Grenzen des Verformbarkeitstemperaturbereichs in dem Erwärmungsbereich räumlich variieren.The temperature at which the heating area of the first workpiece heated is needed in the heating area not necessarily to be constant, but can also be within, for example the limits of the deformability temperature range in the heating range spatial vary.
In dem zweiten Schritt werden dann mittels eines auf wenigstens einen Pressabschnitt des Verbindungsbereichs wirkenden Presswerkzeugs der Pressabschnitt, der insbesondere innerhalb des Erwärmungsbereichs liegen kann, und das zweite Werkstück gegeneinander gepresst. Hierbei findet eine wenigstens teilweise Verformung des Erwärmungsbereichs statt, der insbesondere größer als der eigentliche Pressabschnitt sein kann. Grundsätzlich kann hierzu das Presswerkzeug oder das zweite Werkstück bewegt werden. Es können jedoch auch das Presswerkzeug und das zweite Werkstück gleichzeitig aufeinander zu bewegt werden.Then in the second step by means of at least one pressing section of the connection area acting pressing tool the pressing section, which is particularly within of the heating area can lie, and the second workpiece pressed against each other. Here, an at least partial deformation of the heating area takes place instead, the particular larger than that actual press section can be. Basically, the pressing tool can do this or the second workpiece be moved. It can however also the pressing tool and the second workpiece at the same time to be moved towards each other.
Während des Pressens und/oder danach wird der Erwärmungsbereich auf Temperaturen unterhalb der unteren Grenze des Verformbarkeitstemperaturbereichs abgekühlt. Das Abkühlen kann dabei insbesondere durch eine Wärmeübertragung auf das zweite Werkstück und/oder das Presswerkzeug und/oder die umgebende Luft erfolgen.While pressing and / or thereafter the heating area is at temperatures below the lower limit of the deformability temperature range cooled. The cooling down can in particular by heat transfer to the second workpiece and / or the pressing tool and / or the surrounding air take place.
Nach dem Abkühlen des Erwärmungsbereichs kann dann im dritten Schritt das Presswerkzeug von dem Pressbereich entfernt werden, was durch Bewegung des Presswerkzeugs und/oder des nun mit dem zweiten verbundenen, ersten Werkstücks erfolgen kann.After cooling down the heating area the pressing tool can then be removed from the pressing area in the third step be removed by moving the press tool and / or of the now connected with the second, first workpiece can.
Durch die kontaktlose und damit unmittelbare Erwärmung des Erwärmungsbereichs wird ein guter Wärmeübergang auf den Erwärmungsbereich erreicht, wobei bei günstiger Erwärmung insbesondere erreicht werden kann, dass der gesamte Erwärmungsbereich weitgehend homogen auf eine Temperatur innerhalb des Verformbarkeitstemperaturbereichs erwärmt ist. Damit kann das Auftreten von Rissen oder Mikrorissen während der folgenden Verformung des Pressabschnitts bzw. wenigstens Teilen des Erwärmungsbereichs durch das Presswerkzeug weitestgehend verhindert werden, so dass eine sehr zuverlässige Verbindung erreicht wird.Due to the contactless and thus direct heating of the heating area, a good heat transfer to the heating area is achieved, and with favorable heating it can in particular be achieved that the entire heating mation range is largely homogeneously heated to a temperature within the deformability temperature range. The occurrence of cracks or micro-cracks during the subsequent deformation of the pressing section or at least parts of the heating area by the pressing tool can be largely prevented, so that a very reliable connection is achieved.
Da darüber hinaus keine Erwärmung des Presswerkzeugs auf Temperaturen oberhalb des Verformbarkeitstemperaturbereichs notwendig ist, kann die Erwärmung wie auch die Abkühlung des Erwärmungsbereichs sehr schnell erfolgen, so dass das erfindungsgemäße Verfahren kurze Zykluszeiten zulässt. Insbesondere kann das Abkühlen bei einem zweiten Werkstück, das in dem mit dem ersten Werkstück zu verbindenden Bereich aus einem gut wärmeleitfähigen Material wie z.B. Metall oder einem entsprechenden Keramikwerkstoff gebildet ist, sehr schnell über das zweite Werkstück erfolgen.In addition, there is no heating of the pressing tool to temperatures above the deformability temperature range heating may be necessary as well as cooling of the heating area occur very quickly, so that the method according to the invention allows short cycle times. In particular can cool down with a second workpiece, the one with the first workpiece area to be joined made of a highly thermally conductive material such as metal or a corresponding ceramic material is formed, very quickly second workpiece respectively.
Da die Erwärmung nicht über das Presswerkzeug erfolgt, kann das Verfahren mit einer vergleichsweise einfachen Vorrichtung durchgeführt werden, bei der das Presswerkzeug unabhängig von der Wärmequelle zum Erwärmung des Erwärmungsbereichs ausgebildet sein kann.Because the warming doesn't have that Press tool done, the method can be compared with a simple device can be performed where the press tool is independent from the heat source for warming of the heating area can be trained.
Weiterbildungen und bevorzugte Ausführungsformen der Erfindung sind in der Beschreibung, den Ansprüchen und den Zeichnungen beschrieben.Developments and preferred embodiments of the invention are in the description, the claims and the drawings.
Es ist bevorzugt, dass das zweite Werkstück eine Ausnehmung aufweist, dass als Presswerkzeug ein Presswerkzeug mit einer im Wesentlichen komplementär zu der Ausnehmung geformten Pressfläche verwendet wird, und dass wenigstens der Pressabschnitt des ersten Werkstücks und das zweite Werkstück unter Verwendung des wenigstens auf den Pressabschnitt wirkenden Presswerkzeugs durch eine Relativbewegung von Presswerkzeug und zweitem Werkstück gegeneinander gedrückt werden, wobei der Pressabschnitt wenigstens teilweise in die Ausnehmung gepresst wird. Es wird so wenigstens ein Teil des Erwärmungs- bzw. Verbindungsbereichs und insbesondere der Pressabschnitt in der Ausnehmung verstemmt, wodurch sich eine besonders stabile Verbindung zwischen dem ersten Werkstück und dem zweiten Werkstück ergibt. Die Pressfläche muss dabei nicht unbedingt vollständig an die Form der Ausnehmung angepasst sein, sondern nur eine hinreichende Verformung des Pressabschnitts und weiterer bei dem Anpressschritt verformter Bereiche des Verbindungsbereichs bewirken. Zweckmäßigerweise ist die Pressfläche jedoch so geformt, dass bei dem Anpressschritt entsprechende Teile des Erwärmungsbereichs möglichst vollständig an der Pressfläche anliegend an Wände der Ausnehmung gedrückt werden.It is preferred that the second Workpiece one Recess has that a pressing tool with one essentially complementary to the recess shaped press surface is used, and that at least the pressing section of the first workpiece and the second workpiece below Use of the pressing tool acting at least on the pressing section a relative movement of the pressing tool and the second workpiece against each other depressed be, the pressing section at least partially into the recess is pressed. At least part of the heating or connection area and in particular the pressing section in caulked the recess, creating a particularly stable connection between the first workpiece and the second workpiece results. The press area does not necessarily have to conform completely to the shape of the recess be adapted, but only a sufficient deformation of the press section and further areas of the connection area deformed during the pressing step cause. It is expedient the press area however shaped so that corresponding parts during the pressing step of the heating area preferably Completely on the press surface adjacent to walls the recess pressed become.
Grundsätzlich kann das erste Werkstück zu Beginn des erfindungsgemäßen Verfahrens eine beliebige Form aufweisen. So ist es insbesondere möglich, dass es platten- bzw. folien- oder filmartig ausgebildet ist. Bevorzugt ist es jedoch, dass das erste Werkstück in der anfänglichen Verbindungsposition zumindest im Verbindungsbereich das zweite Werkstück hülsenartig umgibt. Hierdurch wird eine besonders stabile Verbindung des ersten Werkstücks mit dem zweiten Werkstück erreicht.Basically, the first workpiece can start of the method according to the invention have any shape. So it is particularly possible that it is plate-like or film-like or film-like. Prefers however, it is the first workpiece in the initial Connection position at least in the connection area, the second workpiece sleeve-like surrounds. This creates a particularly stable connection between the first workpiece with the second workpiece reached.
Die Materialstärke des ersten Werkstücks in dem Verbindungsbereich ist im Wesentlichen dadurch beschränkt, dass der Erwärmungsbereich in einem sinnvollen Zeitintervall erwärmbar und der Verbindungsbereich wenigstens teilweise ohne das Auftreten von Rissen verformbar ist. Es ist bevorzugt, dass das erste Werkstück im Verbindungsbereich vor dem Erwärmen eine Materialstärke zwischen etwa 0,5 mm und 3 mm aufweist.The material thickness of the first workpiece in the Connection area is essentially limited in that the warming area heatable in a reasonable time interval and the connection area is at least partially deformable without the appearance of cracks. It is preferred that the first workpiece in the connection area before Heat a material thickness between about 0.5 mm and 3 mm.
Insbesondere für Anwendungen im Kraftfahrzeugbereich
ist es bevorzugt, dass das Kunststoffmaterial ein Polymer enthält, dass
ausgewählt
ist aus der Gruppe bestehend aus Polyamid
Vorzugsweise liegt die Temperatur, auf die der Erwärmungsbereich erwärmt wird, in einem mittleren Bereich zwischen den Grenzen des Verformbarkeitstemperaturbereichs.The temperature is preferably to which the heating area heated is, in a middle range between the limits of the deformability temperature range.
Die Erwärmung des Erwärmungsbereichs kann grundsätzlich beliebig erfolgen, soweit sie nicht mittels des Presswerkzeugs erfolgt.The heating of the heating area can in principle as desired, unless it is done by means of the pressing tool.
Die Erwärmung des Erwärmungsbereichs des ersten Werkstücks kann bei einer bevorzugten Ausführungsform vor der Positionierung in dem ersten Schritt unter Verwendung eines Fluids, d.h. eines Gases oder einer Flüssigkeit erfolgen. Insbesondere kann das erste Werkstück in ein entsprechendes Flüssigkeitsbad gebracht werden, wodurch besonders gezielt und gleichmäßig eine vorgegebene Temperatur erreichbar ist.The heating of the heating area of the first workpiece can in a preferred embodiment before positioning in the first step using a Fluids, i.e. a gas or a liquid. In particular, can the first workpiece in an appropriate liquid bath are brought, whereby a particularly targeted and even predetermined temperature can be reached.
Vorzugsweise erfolgt die Erwärmung des Erwärmungsbereichs jedoch kontaktlos.Preferably, the heating of the heating zone however contactless.
Hierzu ist es bevorzugt, dass in dem ersten Schritt der Erwärmungsbereich des ersten Werkstücks mit einem Heißgas, zum Beispiel heißer Luft, erhitzt wird. Besonders bevorzugt kann es sich bei dem Heißgas jedoch um ein Inertgas, beispielsweise Stickstoff oder Kohlendioxid, handeln, so dass eine Oxidation des Kunststoffmaterials in dem Erwärmungsbereich weitgehend vermieden werden kann. Diese Art der Erwärmung zeichnet sich zum einen dadurch aus, dass hierzu nur sehr einfache Vorrichtungen, bei Verwendung von erwärmter Luft nur ein Gebläse und eine von dem Gebläse gespeiste Düse, notwendig sind und zum anderen gleichzeitig eine sehr homogene Erwärmung des Erwärmungsbereichs erzielt wird. Besonders bevorzugt ist die Düse dabei so ausgebildet, dass der Heißgasstrom möglicht gebündelt nur auf den Erwärmungsbereich gerichtet werden kann.For this purpose, it is preferred that in the first step the heating area of the first workpiece is heated with a hot gas, for example hot air. However, the hot gas can particularly preferably be an inert gas, for example nitrogen or carbon dioxide, so that oxidation of the plastic material in the heating region can be largely avoided. This type of heating is characterized on the one hand by the fact that only very simple devices are required for this, when using heated air only a blower and a nozzle fed by the blower, and on the other hand a very homogeneous heating of the heating area is achieved at the same time. The nozzle is particularly preferred designed in such a way that the hot gas flow, if possible, can only be directed towards the heating area.
Bei der Verwendung von Heißgas ist es besonders bevorzugt, dass die Temperatur des Heißgases zwischen der unteren Grenztemperatur des Verformbarkeitstemperaturbereichs des Kunststoffmaterials des Verformungsbereichs und 400°C liegt. Hierdurch wird eine Schädigung der Oberfläche des Kunststoffmaterials durch zu hohe Temperaturen, insbesondere eine teilweise Verbrennung, vermieden. Vorzugsweise ist die Temperatur des Heißgases in Abhängigkeit von der Erwärmungsdauer so gewählt, dass der Erwärmungsbereich möglichst gleichmäßig erwärmt wird. Insbesondere in einer Richtung senkrecht zur Oberfläche des Erwärmungsbereichs wird die Erwärmung wesentlich von der Wärmeleitfähigkeit und der spezifischen Wärme des Kunststoffmaterials sowie dessen Materialstärke beeinflusst, so das die Temperatur und die Stärke des Heißgasstroms sowie die Erwärmungsdauer in Abhängigkeit von den genannten Eigenschaften des Verbindungsbereichs gewählt werden kön nen. Eine gleichmäßige Erwärmung dieser Richtung ermöglicht insbesondere eine besonders materialschonende Verformung ohne Rissbildung bei dem folgenden Anpressschritt.When using hot gas it is particularly preferred that the temperature of the hot gas be between the lower limit temperature of the deformability temperature range of the plastic material of the deformation range and 400 ° C. This causes damage the surface of the plastic material due to excessive temperatures, in particular partial combustion avoided. Preferably the temperature is of the hot gas in dependence on the heating time chosen so that the warming area is heated as evenly as possible. In particular in a direction perpendicular to the surface of the heating zone is the warming essentially from the thermal conductivity and the specific heat of the plastic material and its material thickness influenced, so that the Temperature and strength of the hot gas flow as well as the heating time dependent on selected from the properties of the connection area can. Uniform heating of this Direction enables in particular a particularly gentle deformation without cracking the following pressing step.
Alternativ zur Verwendung von Heißgas oder zusätzlich dazu kann bevorzugt in dem ersten Schritt der Erwärmungsbereich des ersten Werkstücks mit Infrarotstrahlung erhitzt werden. Hierzu kann insbesondere ein Laser verwendet werden, der in einem entsprechenden Wellenlängenbereich arbeitet. Als Laser können beispielsweise CO2-Laser oder vorzugsweise Diodenlaser mit einer entsprechenden Emissionswellenlänge im Infrarotbereich verwendet werden. Letztere haben einen höheren Wirkungsgrad. Weiterhin können sie kompakter aufgebaut sein. Abhängig von dem dem Kunststoffmaterial zugrundeliegenden Polymer kann es dabei zweckmäßig sein, dass das Kunststoffmaterial Zuschlagstoffe enthält, die Infrarotstrahlung des Lasers absorbieren und in Wärme umsetzen. Die Verwendung eines Lasers ermöglicht nicht nur eine besonders präzise Erwärmung eines kleinen, abgegrenzten Erwärmungsbereichs, sondern ermöglicht auch eine besonders einfache Konstruktion einer zur Durchführung des erfindungsgemäßen Verfahrens verwendeten Vorrichtung, da keine Heißluftdüse in die Nähe des Erwärmungsbereichs gefahren werden muss, die dann später wegzubewegen ist, um Raum für das Presswerkzeug zu schaffen. Der Laser kann vielmehr außerhalb des Hubweges des Presswerkzeugs angeordnet werden, so dass dessen Bewegung nicht behindert wird und eine sehr kurze Zykluszeit für das erfindungsgemäße Verbindungsverfahren erzielbar ist. Weiterhin kann bei entsprechender Eindringtiefe der Infrarotstrahlung schneller eine gleichmäßige Erwärmung des Erwärmungsbereichs erzielt werden.As an alternative to or in addition to the use of hot gas, the heating area of the first workpiece can preferably be heated with infrared radiation in the first step. In particular, a laser can be used for this, which operates in a corresponding wavelength range. For example, CO 2 lasers or preferably diode lasers with a corresponding emission wavelength in the infrared range can be used as lasers. The latter are more efficient. Furthermore, they can be made more compact. Depending on the polymer on which the plastic material is based, it may be expedient for the plastic material to contain additives which absorb the infrared radiation from the laser and convert it into heat. The use of a laser not only enables a particularly precise heating of a small, delimited heating area, but also enables a particularly simple construction of a device used to carry out the method according to the invention, since there is no need to move a hot air nozzle near the heating area, which must then be moved away later to make room for the pressing tool. Rather, the laser can be arranged outside the stroke of the pressing tool, so that its movement is not hindered and a very short cycle time can be achieved for the connection method according to the invention. Furthermore, with a corresponding penetration depth of the infrared radiation, uniform heating of the heating area can be achieved more quickly.
Grundsätzlich können die Verfahrensparameter des erfindungsgemäßen Verfahrens für den zweiten und/oder dritten Schritt in Abhängigkeit von den dazu verwendeten Werkstücken und der dazu verwendeten Vorrichtung durch Optimierungsversuche bestimmt werden. Dies betrifft insbesondere die Zeitdauer, während derer eine kontaktlose Erwärmung des Erwärmungsbereichs erforderlich ist.Basically, the process parameters of the method according to the invention for the second and / or third step depending of the workpieces used for this and the device used for this through optimization attempts be determined. This particularly affects the length of time during which contactless heating of the heating area is required.
Um das Erreichen einer für eine Durchführung des erfindungsgemäßen Verfahrens möglichst günstigen Temperatur des Erwärmungsbereichs sicherstellen zu können, ist es bevorzugt, dass die Temperatur der Erwärmungsbereichs während des Erhitzens überwacht wird. Dies kann besonders bevorzugt kontaktlos, beispielsweise unter Verwendung von Pyrometern, erfolgen. Besonders bevorzugt kann dabei entsprechend der Temperatur des Erwärmungsbereichs die Erwärmung des Erwärmungsbereichs geregelt werden.To achieve one for carrying out the inventive method as cheap as possible Temperature of the heating area to be able to ensure it is preferred that the temperature of the heating area be monitored during the heating becomes. This can be particularly preferably contactless, for example under Use of pyrometers. It can be particularly preferred according to the temperature of the heating area, the heating of the heating zone be managed.
Die Geschwindigkeit, mit der das Presswerkzeug relativ zu dem Pressabschnitt bewegt wird, ist vorzugsweise so gewählt, dass bei der Deformation in dem Verbindungsbereich keine Risse oder Mikrorisse entstehen. Um möglichst hohe Anpressgeschwindigkeiten und damit geringe Zykluszeiten erreichen zu können, können entsprechende Optimierungsversuche durchgeführt werden.The speed at which that Press tool is moved relative to the pressing section is preferred chosen so that there are no cracks or deformations in the connection area Micro cracks develop. To be as possible achieve high pressing speeds and thus short cycle times to be able can Appropriate optimization attempts are carried out.
Weiterhin ist es bevorzugt, dass die Temperatur des Presswerkzeugs unterhalb des Verformbarkeitstemperaturbereichs des Kunststoffmaterials gehalten wird. Dadurch wird nicht nur eine schnelle Abkühlung des Erwärmungsbereichs auf Temperaturen unterhalb des Verformbarkeitstemperaturbereichs erreicht, sondern es wird auch ein Anhaften des Press werkzeugs an dem Pressabschnitt vermieden, das insbesondere dann auftreten könnte, wenn die Temperatur des Presswerkzeugs nahe dem Schmelzpunkt des Kunststoffmaterials läge. Besonders bevorzugt ist die Temperatur des Presswerkzeugs, insbesondere während aller Verfahrensschritte, kleiner als 100°C. Je nach Größe des Presswerkzeugs, der Wärmeleitfähigkeit des Materials des Presswerkzeugs, der Zykluszeit und der Temperatur, auf die der Erwärmungsbereich erwärmt wird, wird das Presswerkzeug zweckmäßigerweise gekühlt. Vorzugsweise erfolgt die Kühlung jedoch zu wesentlichen Teilen durch die Umgebungsluft und/oder eine Halterung des Presswerkzeugs.It is further preferred that the temperature of the press tool below the deformability temperature range of the plastic material is held. It doesn't just make one rapid cooling of the heating area to temperatures below the deformability temperature range reached, but it will also stick to the press tool avoided the pressing section, which could occur especially when the temperature of the press tool near the melting point of the plastic material would. Especially the temperature of the pressing tool is preferred, in particular during all Process steps, less than 100 ° C. Depending on the size of the press tool, thermal conductivity the material of the pressing tool, the cycle time and the temperature, to which the heating area heated the press tool is expediently cooled. Preferably cooling takes place however to a significant extent by the ambient air and / or Press tool holder.
Die Temperatur des zweiten Werkstücks kann grundsätzlich beliebig gewählt sein. Insbesondere kann sie in oder oberhalb des Verformbarkeitstemperaturbereichs liegen, wodurch ein Anhaften des Kunststoffmaterials an dem zweiten Werkstück begünstigt wird. Allerdings wird hierdurch das Abkühlen des Erwärmungsbereichs deutlich erschwert. Es ist daher bevorzugt, dass auch die Temperatur des zweiten Werkstücks unterhalb des Verformbarkeitstemperaturbereichs und besonders bevorzugt unterhalb von 100°C gehalten wird. Zweckmäßigerweise wird es einfach bei Raumtemperatur verwendet.The temperature of the second workpiece can in principle arbitrarily chosen his. In particular, it can be in or above the deformability temperature range lie, causing the plastic material to adhere to the second Workpiece is favored. However, this will cool down the heating area significantly more difficult. It is therefore preferred that the temperature of the second workpiece below the deformability temperature range and particularly preferred below 100 ° C is held. Expediently just used it at room temperature.
Die Anpressdauer im zweiten Schritt ist so gewählt, dass eine bleibende Verformung im Verbindungsbereich und damit eine bleibende Verbindung mit dem zweiten Werkstück erhalten wird. Die Anpressdauer hängt dabei u.a. von der Temperatur, auf die der Erwärmungsbereich erwärmt wird, und der Art des Kunststoffmaterials ab. Bevorzugt ist es, dass die Anpressdauer im zweiten Schritt zwischen 0,5 Sekunden und 10 Sekunden liegt.The pressing time in the second step is like this chosen that a permanent deformation in the connection area and thus a permanent connection with the second workpiece is obtained. The pressing time depends, among other things, on the temperature to which the heating area is heated and the type of plastic material. It is preferred that the pressing time in the second step is between 0.5 seconds and 10 seconds.
Je nach Form der zu verbindenden Werkstücke kann das Presswerkzeug ein oder mehrere Presselemente enthalten, die jeweils wenigstens eine Pressfläche aufweisen. So kann zum Heißverstemmen einer Kunststoffhülse auf einem Abschnitt eines Zylinders vorzugsweise ein Presswerkzeug verwendet werden, das wenigstens zwei Presselemente aufweist, deren Pressflächen in einer Querschnittsebene jeweils die Form eines Kreisabschnitts aufweisen und die vorzugsweise in gleichen Winkelabständen voneinander angeordnet sind. Die Winkel, über die sich die Kreisabschnitte erstrecken, können dabei insbesondere gleich groß sein und/oder sich zu 360° aufaddieren, so dass die Hülse vollständig umschließbar ist.Depending on the shape of the to be connected workpieces the pressing tool can contain one or more pressing elements, which each have at least one pressing surface. So for staking a plastic sleeve on a section of a cylinder, preferably a pressing tool can be used, which has at least two pressing elements, the pressing surfaces the shape of a circular section in each case in a cross-sectional plane have and preferably at equal angular distances from each other are arranged. The angles, over which extend the circular sections can in particular be the same be great and / or add up to 360 °, so the sleeve Completely be enclosed is.
Um das Presswerkzeug mit einer möglichst genau reproduzierbaren Kraft auf den Pressabschnitt wirken lassen zu können, ist es bevorzugt, dass der Pressabschnitt des ersten Werkstücks und das zweite Werkstück mittels eines federbelasteten Stempels gegeneinander gepresst werden. Es wird so eine sehr genau kontrollierbare Deformation in dem Verbindungsbereich erzielt, die zum einen eine feste Verbindung zwischen dem ersten und zweiten Werkstück ermöglicht und zum anderen das Auftreten von Rissen oder Mikrorissen weitgehend verhindert.To make the press tool as accurate as possible to be able to have reproducible force acting on the pressing section it is preferred that the pressing section of the first workpiece and the second workpiece be pressed against each other by means of a spring-loaded punch. It becomes a very precisely controllable deformation in the connection area achieved, on the one hand a firm connection between the first and second workpiece allows and secondly the occurrence of cracks or microcracks largely prevented.
Um das Risiko eines Anhaftens wenigstens des Pressabschnitts an dem Presswerkzeug zu reduzieren, ist es bevorzugt, dass ein Presswerkzeug verwendet wird, dessen Pressfläche eine Anhaftbeschichtung aufweist. Bei dieser Antihaftbeschichtung kann es sich beispielsweise um eine Teflonbeschichtung oder zweckmäßigerweise eine gehärtete Antihaftbeschichtung handeln.To reduce the risk of clinging to at least the To reduce the pressing section on the pressing tool, it is preferred that a pressing tool is used, the pressing surface of which Has adhesive coating. This non-stick coating can it is, for example, a Teflon coating or expediently a hardened Act non-stick coating.
Zur Reduktion des Risikos eines Anhaftens ist es weiterhin bevorzugt, dass ein Presswerkzeug verwendet wird, dessen Pressfläche poliert ist. Eine solche polierte Pressfläche weist keine Vertiefungen oder Grate auf, die ein Anhaften von Kunststoffmaterial begünstigen könnten.To reduce the risk of sticking it is further preferred that a press tool is used whose Press area is polished. Such a polished press surface has no depressions or Burrs that favor adhesion of plastic material could.
Ein Anhaften des Presswerkzeugs an den Pressabschnitt kann weiterhin bevorzugt dadurch vermieden werden, dass vor dem Aneinanderpressen von Presswerkzeug und Pressabschnitt in dem zweiten Schritt ein Trennmittel auf die Pressfläche des Presswerkzeugs und/oder den Pressabschnitt aufgebracht wird.Sticking of the pressing tool the pressing section can furthermore preferably be avoided by that before pressing the pressing tool and pressing section together in the second step a release agent on the press surface of the Press tool and / or the pressing section is applied.
Um eine möglichst hohe Standzeit des Presswerkzeugs und insbesondere dessen Pressfläche zu erreichen, ist es bevorzugt, dass ein Presswerkzeug verwendet wird, dessen Pressfläche durch eine Keramikoberfläche gebildet ist. Die Keramikoberfläche kann dabei durch die Oberfläche eines Keramikkörpers des Presswerkzeugs oder auch nur durch eine entsprechende keramische Beschichtung gegeben sein. Insbesondere können hier Keramiken verwendet werden, die eine besonders große Härte aufweisen. Vorzugsweise kann die Beschichtung Titannitrid oder Siliziumnitrid enthalten.To ensure the longest possible service life of the press tool and especially its press area To achieve this, it is preferred to use a press tool will, whose press area through a ceramic surface is formed. The ceramic surface can go through the surface a ceramic body of the pressing tool or only with an appropriate ceramic Coating may be given. In particular, ceramics can be used here be that a particularly large Exhibit hardness. The coating can preferably be titanium nitride or silicon nitride contain.
Die Erfindung wird im Folgenden beispielhaft anhand der Zeichnungen weiter erläutert. Es zeigen:The invention is illustrated below by way of example of the drawings further explained. Show it:
Zur Verbindung eines ersten Werkstücks, einer
Kunststoffhülse
Ein durch einen oberen Ringabschnitt
Die Wandstärke der Kunststoffhülse
Sowohl die Kunststoffhülse
In einem weiteren Teilschritt des
ersten Schritts (vgl.
Es wird dann durch die Düse
Daraufhin wird die Düse
In einem folgenden zweiten Schritt
wird mittels eines als Presswerkzeug dienenden, ringförmigen Stempels
Der ringförmige Stempel
Der Stempel
Der Stempel
Danach wird der Stempel
In einem dritten Schritt wird dann
der Stempel
Es ergibt sich eine Verbindung der
Kunststoffhülse
Durch die geringe Temperatur des
Stempels
Bei einem zweiten Ausführungsbeispiel
wird statt des ringförmigen
Stempels
Bei einem dritten Ausführungsbeispiel
wird statt des Metallzylinders
Bei einem weiteren Ausführungsbeispiel
wird statt der Düse
Um eine gleichmäßige Erwärmung des Erwärmungsbereichs
- 1010
- KunststoffhülsePlastic sleeve
- 1212
- Metallzylindermetal cylinder
- 1414
- Ringnutring groove
- 1616
- Ringabschnittring section
- 1818
- Erwärmungsbereichheating area
- 2020
- Düsejet
- 2222
- Hitzeschildheat shield
- 2424
- Stempelstamp
- 2626
- PressflächePress area
- 2828
- PressabschnittPress section
Claims (15)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2002128312 DE10228312A1 (en) | 2002-06-25 | 2002-06-25 | Hot press method for joining a thermoplastic component to a second component involves heating the first component in an initial contact position then compression of the first against second component |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2002128312 DE10228312A1 (en) | 2002-06-25 | 2002-06-25 | Hot press method for joining a thermoplastic component to a second component involves heating the first component in an initial contact position then compression of the first against second component |
Publications (1)
Publication Number | Publication Date |
---|---|
DE10228312A1 true DE10228312A1 (en) | 2004-01-22 |
Family
ID=29761387
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE2002128312 Withdrawn DE10228312A1 (en) | 2002-06-25 | 2002-06-25 | Hot press method for joining a thermoplastic component to a second component involves heating the first component in an initial contact position then compression of the first against second component |
Country Status (1)
Country | Link |
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DE (1) | DE10228312A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009004439A1 (en) * | 2009-01-13 | 2010-07-15 | Volkswagen Ag | Torque measuring unit for vehicle steering gear, has pin-like projections formed at measuring sensor cover and made of plastic material, where pin-like projections are connected at housing by retainer in play free manner |
DE102011101482A1 (en) * | 2011-05-13 | 2012-11-15 | Thyssenkrupp Presta Ag | Sensor arrangement for a rotatable shaft |
DE102012013750A1 (en) * | 2012-06-21 | 2013-12-24 | Johnson Controls Gmbh | Method for connecting two components |
BE1023624B1 (en) * | 2016-03-30 | 2017-05-19 | Bart Gerard Boucherie | Method and device for producing a brush or a brush and support for a brush or a brush |
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DE3140943A1 (en) * | 1981-10-15 | 1983-05-05 | Licentia Patent-Verwaltungs-Gmbh, 6000 Frankfurt | Welding process for joining parts of plastic, apparatus for carrying out the process and parts of plastic for this |
DE3835640A1 (en) * | 1988-10-19 | 1990-04-26 | Bayerische Motoren Werke Ag | Method of positively connecting two mouldings |
DE19719363A1 (en) * | 1996-05-14 | 1997-11-20 | Mitsubishi Motors Corp | Local welded fastenings for plastic components with mating reference surfaces |
DE19801987A1 (en) * | 1998-01-20 | 1999-07-22 | Branson Ultraschall | Joining foamed plastic to solid plastic component, e.g. during manufacture of various automobile components or household products |
-
2002
- 2002-06-25 DE DE2002128312 patent/DE10228312A1/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3140943A1 (en) * | 1981-10-15 | 1983-05-05 | Licentia Patent-Verwaltungs-Gmbh, 6000 Frankfurt | Welding process for joining parts of plastic, apparatus for carrying out the process and parts of plastic for this |
DE3835640A1 (en) * | 1988-10-19 | 1990-04-26 | Bayerische Motoren Werke Ag | Method of positively connecting two mouldings |
DE19719363A1 (en) * | 1996-05-14 | 1997-11-20 | Mitsubishi Motors Corp | Local welded fastenings for plastic components with mating reference surfaces |
DE19801987A1 (en) * | 1998-01-20 | 1999-07-22 | Branson Ultraschall | Joining foamed plastic to solid plastic component, e.g. during manufacture of various automobile components or household products |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009004439A1 (en) * | 2009-01-13 | 2010-07-15 | Volkswagen Ag | Torque measuring unit for vehicle steering gear, has pin-like projections formed at measuring sensor cover and made of plastic material, where pin-like projections are connected at housing by retainer in play free manner |
DE102011101482A1 (en) * | 2011-05-13 | 2012-11-15 | Thyssenkrupp Presta Ag | Sensor arrangement for a rotatable shaft |
WO2012156053A1 (en) | 2011-05-13 | 2012-11-22 | Thyssenkrupp Presta Ag | Sensor arrangement for a rotatable shaft |
DE102011101482B4 (en) * | 2011-05-13 | 2017-05-11 | Thyssenkrupp Presta Aktiengesellschaft | Sensor arrangement for a rotatable shaft |
DE102012013750A1 (en) * | 2012-06-21 | 2013-12-24 | Johnson Controls Gmbh | Method for connecting two components |
US9555461B2 (en) | 2012-06-21 | 2017-01-31 | Johnson Controls Gmbh | Method for connecting two components |
BE1023624B1 (en) * | 2016-03-30 | 2017-05-19 | Bart Gerard Boucherie | Method and device for producing a brush or a brush and support for a brush or a brush |
WO2017167608A1 (en) * | 2016-03-30 | 2017-10-05 | Gb Boucherie Nv | Method and device for producing a brush or a paintbrush, and carrier for a brush or a paintbrush |
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