DE10228312A1 - Hot press method for joining a thermoplastic component to a second component involves heating the first component in an initial contact position then compression of the first against second component - Google Patents

Hot press method for joining a thermoplastic component to a second component involves heating the first component in an initial contact position then compression of the first against second component Download PDF

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Publication number
DE10228312A1
DE10228312A1 DE2002128312 DE10228312A DE10228312A1 DE 10228312 A1 DE10228312 A1 DE 10228312A1 DE 2002128312 DE2002128312 DE 2002128312 DE 10228312 A DE10228312 A DE 10228312A DE 10228312 A1 DE10228312 A1 DE 10228312A1
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DE
Germany
Prior art keywords
workpiece
temperature
pressing
component
area
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE2002128312
Other languages
German (de)
Inventor
Sami Ruotsalainen
Peter Weyand
Daryl Harris
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi Technologies Inc
Original Assignee
Delphi Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi Technologies Inc filed Critical Delphi Technologies Inc
Priority to DE2002128312 priority Critical patent/DE10228312A1/en
Publication of DE10228312A1 publication Critical patent/DE10228312A1/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/10Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/003Protecting areas of the parts to be joined from overheating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/004Preventing sticking together, e.g. of some areas of the parts to be joined
    • B29C66/0042Preventing sticking together, e.g. of some areas of the parts to be joined of the joining tool and the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/526Joining bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/65General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool
    • B29C66/652General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool moving the welding tool around the fixed article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74Joining plastics material to non-plastics material
    • B29C66/742Joining plastics material to non-plastics material to metals or their alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81422General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being convex
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91411Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91421Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91441Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time
    • B29C66/91443Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time following a temperature-time profile
    • B29C66/91445Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time following a temperature-time profile by steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B29C66/9192Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
    • B29C66/91921Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/045Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames
    • B29C2035/046Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames dried air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1603Laser beams characterised by the type of electromagnetic radiation
    • B29C65/1612Infrared [IR] radiation, e.g. by infrared lasers
    • B29C65/1616Near infrared radiation [NIR], e.g. by YAG lasers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1603Laser beams characterised by the type of electromagnetic radiation
    • B29C65/1612Infrared [IR] radiation, e.g. by infrared lasers
    • B29C65/1619Mid infrared radiation [MIR], e.g. by CO or CO2 lasers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1674Laser beams characterised by the way of heating the interface making use of laser diodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/303Particular design of joint configurations the joint involving an anchoring effect
    • B29C66/3032Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined
    • B29C66/30325Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined making use of cavities belonging to at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7377General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline
    • B29C66/73771General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline the to-be-joined area of at least one of the parts to be joined being amorphous
    • B29C66/73772General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline the to-be-joined area of at least one of the parts to be joined being amorphous the to-be-joined areas of both parts to be joined being amorphous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7377General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline
    • B29C66/73773General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline the to-be-joined area of at least one of the parts to be joined being semi-crystalline
    • B29C66/73774General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline the to-be-joined area of at least one of the parts to be joined being semi-crystalline the to-be-joined areas of both parts to be joined being semi-crystalline
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91211Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
    • B29C66/91216Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods enabling contactless temperature measurements, e.g. using a pyrometer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91221Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/96Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/961Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2077/00Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/08Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of welds or the like

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

A first component(10) with a thermoplastic joining area(16) and a second component(12) are brought into an initial joining position. The joining area is heated to a temperature in the thermoforming range of the plastic. In a second stage the joining area of (10) and (12) are pressed together by a compression tool then the heated area is cooled below the thermoforming temperature. The second component(12) has a recess(14) and the compression tool has a face complementary to the recess. The heated area of the first component and the second component are pressed together by relative movement of the tool and second component. During compression the heated area of the first component is pressed at least partly into the recess. In the initial joining position the joining area(16) forms a sleeve around the second component. Material thickness in the joining area prior to heating is 0.5-3mm. Initial heating can be either by hot gas or infra-red. Gas temperature lies between the lower limit of the thermoforming region and 400[deg]C. Heating temperature are monitored. Compression tool temperature is held below the thermoforming temperature of the plastic. Compression duration is 0.5-10 seconds. For preventing adhesion the compression tool face may have an anti-adhesion coating and/or be polished and/or be coated in a release agent.

Description

Die vorliegende Erfindung betrifft ein Verfahren zum Heißverstemmen von zwei Werkstücken und insbesondere zum Heißverstemmen eines ersten Werkstücks mit einem Verbindungsbereich aus einem Kunststoffmaterial und eines zweiten Werkstücks.The present invention relates to a method of hot caulking of two workpieces and especially for hot caulking of a first workpiece with a connection area made of a plastic material and one second workpiece.

Bei der Montage von Vorrichtungen, die Kunststoff- und/oder Metallwerkstücke aufweisen, ist es notwendig, diese miteinander zu verbinden.When assembling devices, which have plastic and / or metal workpieces, it is necessary to connect them together.

Ein mögliches Verbindungsverfahren hierzu ist das Heißverstemmen. Dabei wird ein thermoplastisches Kunststoffwerkstück in einer Ausnehmung eines weiteren Werkstücks verstemmt, indem das Kunststoffwerkstück nach Positionierung an dem weiteren Werkstück in einem der Ausnehmung entsprechenden Verbindungsbereich mittels eines heißen Presswerkzeugs bis zum Überschreiten einer vorgegebenen Deformationstemperatur erhitzt und dabei in die Ausnehmung gepresst wird. Nachdem das Kunststoffwerkstück seine Endform erreicht hat, wird das Kunststoffwerkstück unter die Deformationstemperatur abgekühlt, damit es seine Endform beibehält.A possible connection procedure this is hot caulking. It is a thermoplastic plastic workpiece in one Recess of another workpiece caulked by positioning the plastic workpiece on the other workpiece in a connection area corresponding to the recess by means of one is called Press tool until exceeded heated a predetermined deformation temperature and thereby in the Recess is pressed. After the plastic workpiece its Has reached its final shape, the plastic workpiece is below the deformation temperature cooled, so that it maintains its final shape.

Dieses Verfahren hat jedoch einige Nachteile.However, this procedure has some Disadvantage.

So hat das Presswerkzeug meistens eine hohe Wärmekapazität, wodurch das Abkühlen des Kunststoffwerkstücks bei anliegendem Presswerkzeug am Ende des Verstemmens verlangsamt wird. Insbesondere kann es notwendig sein, das Presswerkzeug zu kühlen. Zur Herstellung der nächsten Verbindung muss das Presswerkzeug dann wiederum erwärmt werden. Hierzu sind entweder aufwendige Kühl- bzw. Heizvorrichtungen notwendig oder es ergeben sich bei Kühlung durch Umgebungsluft vergleichsweise lange Zykluszeiten bei wiederholter Durchführung des Verbindungsverfahrens.So the press tool usually has a high heat capacity, which makes the cooling of the plastic workpiece slows down at the end of the caulking with the pressing tool attached becomes. In particular, it may be necessary to close the press tool cool. To make the next connection the press tool must then be heated again. This is either elaborate cooling or heating devices necessary or result from cooling Ambient air has comparatively long cycle times when the Bonding process.

Weiterhin muss bei der Deformation des Kunststoffwerkstücks die Temperatur des Presswerkzeugs oberhalb einer Glastemperatur des Kunststoffs des Kunststoffwerkstücks, aber unterhalb einer Verflüssigungstemperatur bleiben.Furthermore, the deformation of the plastic workpiece the temperature of the pressing tool above a glass temperature of the plastic of the plastic workpiece, but below a liquefaction temperature stay.

Überschreitet die Temperatur des Presswerkzeugs die Verflüssigungstemperatur, wird der Kunststoff wenigstens teilweise schmelzen, so dass Kunststoff von dem Presswerkzeug weg fließt und dieses zu weit in das Kunststoffwerkstück eindringt.exceeds the temperature of the pressing tool the condensing temperature, the plastic melt at least partially, so that plastic from the press tool flows away and it penetrates too far into the plastic workpiece.

Unterschreitet die Temperatur des Presswerkzeugs die Glastemperatur, ist eine kontinuierliche Deformation des Kunststoffs nicht möglich und es können durch die hohen, bei der Verformung auftretenden Spannungen in dem Kunststoff Mikrorisse oder gar Risse entstehen, die die Verbindung schwächen. Insbesondere kann ein Weißbruch auftreten. Das durch die Glastemperatur und die Verflüssigungstemperatur gebildete Temperaturfenster ist jedoch sehr eng, so dass es schwierig ist, die Temperatur des Presswerkzeugs bzw. die Temperatur des sich verformenden Kunststoffs innerhalb dieses Temperaturfensters zu halten.Falls below the temperature of the Press tool's glass temperature is a continuous deformation of the plastic is not possible and it can due to the high stresses occurring during the deformation in the Plastic microcracks or even cracks are created, which are the connection weaknesses. In particular, a white break occur. That through the glass temperature and the condensing temperature However, the temperature window formed is very narrow, making it difficult is the temperature of the pressing tool or the temperature of the deforming plastic within this temperature window hold.

Weiterhin ist es möglich, dass der eigentliche Pressvorgang begonnen wird, bevor das Kunststoffmaterial die Glastemperatur überschritten hat, wodurch wiederum Risse in dem Kunststoffwerkstück entstehen können.It is also possible that The actual pressing process is started before the plastic material the glass temperature exceeded has, which in turn creates cracks in the plastic workpiece can.

Ein weiterer Nachteil besteht darin, dass das Presswerkzeug in der Regel so geformt ist, dass das Kunststoffwerkstück bei Erreichen der Endform an dem Presswerkzeug anliegt. Dies kann es jedoch mit sich bringen, dass die Form des Presswerkzeugs nicht unbedingt an die Form des Kunststoffwerkstücks zu Beginn des Verstemmens angepasst ist und daher zu Beginn des Verstemmens nur ein Linien- oder Punktkontakt zwischen dem Presswerkzeug und dem Kunststoffwerkstück zustandekommt, der zu einer schlechten Wärmeübertragung auf das Kunststoffwerkstück führt. Darüber hinaus ist bei einem solchen Linien- oder Punktkontakt eine sehr inhomogene Temperaturverteilung zu erwarten.Another disadvantage is that the pressing tool is usually shaped so that the plastic workpiece when reached the final shape rests on the pressing tool. However, this can be the case bring that the shape of the press tool not necessarily to the Shape of the plastic workpiece is adjusted at the beginning of the caulking and therefore at the beginning of the Caulking only a line or point contact between the press tool and the plastic workpiece comes about, which leads to poor heat transfer to the plastic workpiece. Furthermore with such a line or point contact is a very inhomogeneous one Temperature distribution to be expected.

Die Wärmeübertragung auf das Kunststoffwerkstück kann zwar durch ein Anpressen des Presswerkzeugs an das Kunststoffwerkstück verbessert werden, jedoch ist hierzu eine sehr genaue Prozessführung notwendig, um das bereits erwähnte Problem der Rissbildung zu vermeiden.The heat transfer to the plastic workpiece can improved by pressing the pressing tool against the plastic workpiece very precise process management is necessary for this, to the problem already mentioned avoid cracking.

Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, ein Verfahren zur Verbindung eines ersten Werkstücks mit einem Verbindungsbereich aus Kunststoff mit einem zweiten Werkstück bereitzustellen, mit dem einfach und schnell eine zuverlässige Verbindung herstellbar ist.The present invention lies hence the task of a method for connecting a first workpiece with a connecting area made of plastic with a second workpiece, with which a reliable connection can be established quickly and easily is.

Die Aufgabe wird gelöst durch ein Verfahren mit den Merkmalen des Anspruchs 1.The task is solved by a method with the features of claim 1.

Das erfindungsgemäße Verfahren zur Verbindung eines ersten Werkstücks, das einen aus einem thermoplastischen Kunststoffmaterial gebildeten Verbindungsbereich aufweist, mit einem zweiten Werkstück durch Heißverstemmen sieht vor, dass in einem ersten Schritt das erste Werkstück und das zweite Werkstück zueinander in eine anfängliche Verbindungsposition gebracht werden und ohne Verwendung eines Presswerkzeugs wenigstens ein vorgegebener, den Verbindungsbereich umfassender Erwärmungsbereich des ersten Werkstücks auf eine Temperatur innerhalb eines Verformbarkeitstemperaturbereichs des Kunststoffmaterials gebracht wird, in einem zweiten Schritt das erste Werkstück wenigstens mit einem Pressabschnitt des Verbindungsbereichs und das zweite Werkstück mittels eines auf das erste Werkstück wirkenden Presswerkzeugs gegeneinander gepresst werden und wenigstens der Erwärmungsbereich des ersten Werkstücks auf eine Temperatur unterhalb des Verformbarkeitstemperaturbereichs abgekühlt wird, und in einem dritten Schritt das Presswerkzeug und das erste Werkstück voneinander entfernt werden.The method according to the invention for connecting a first workpiece, which has a connection area formed from a thermoplastic material, to a second workpiece by hot caulking, provides that in a first step the first workpiece and the second workpiece are brought into an initial connection position and without use a pressing tool, at least one predetermined heating area of the first workpiece, which comprises the connection area, is brought to a temperature within a deformability temperature range of the plastic material, in a second step the first workpiece is pressed against one another with at least one pressing section of the connecting area and the second workpiece by means of a pressing tool acting on the first workpiece are pressed and at least the heating area of the first workpiece on a Temperature is cooled below the deformability temperature range, and in a third step, the press tool and the first workpiece are removed from each other.

Das erfindungsgemäße Verfahren ist für beliebige erste Werkstücke anwendbar, soweit diese wenigstens einen Verbindungsbereich aus einem thermoplastischen Kunststoffmaterial aufweisen, der zur Verbindung mit dem zweiten Werkstück an einem dazu vorgesehenen Abschnitt des zweiten Werkstücks dient.The method according to the invention is for any first workpieces applicable, insofar as this comprises at least one connection area have a thermoplastic plastic material for connection with the second workpiece on a designated section of the second workpiece.

Der Verbindungsbereich kann dabei grundsätzlich aus beliebigen thermoplastischen Kunststoffen gebildet sein, insbesondere können amorphe oder semikristalline Kunststoffe verwendet werden, die auch Polymermischungen umfassen können. Die Kunststoffe können darüber hinaus weitere Füllmaterialien und insbesondere auch eine Faserverstärkung, beispielsweise eine Kurzfaserverstärkung mit Glasfasern, aufweisen.The connection area can in principle be formed from any thermoplastic, in particular can amorphous or semi-crystalline plastics are used, too May include polymer blends. The plastics can about that further filling materials and in particular also a fiber reinforcement, for example a Short fiber reinforcement with glass fibers.

Das zweite Werkstück kann in dem Bereich, in dem es mit dem ersten Werkstück verbunden wird, grundsätzlich aus beliebigen Materialien gebildet sein, die stabil genug sind, um beim Gegeneinanderpressen von Presswerkzeug und zweitem Werkstück als Widerlager für das Presswerkzeug dienen zu können. Vorzugsweise ist daher das Material des zweiten Werkstücks auch bei den Temperaturen, auf die der Erwärmungsbereich erhitzt wird, im Wesentlichen nicht durch die bei dem Anpressschritt auftretenden Kräfte verformbar. Insbesondere kann es sich bei dem Material des zweiten Werkstücks in dem Bereich, in dem es mit dem ersten Werkstück verbunden wird, um Kunststoff, Metall oder Keramik handeln.The second workpiece can be in the area in which it with the first workpiece is connected, basically be made of any material that is stable enough to act as an abutment when pressing the pressing tool and the second workpiece against each other for the To be able to serve pressing tool. The material of the second workpiece is therefore also preferred at the temperatures to which the heating area is heated, essentially not deformable by the forces occurring in the pressing step. In particular, it can be in the material of the second workpiece in the Area where it is connected to the first workpiece to plastic, Trade metal or ceramic.

In dem ersten Schritt wird vor, während oder vorzugsweise nach einer relativen Positionierung von erstem und zweitem Werkstück zueinander wenigstens ein vorgegebener, den Verbindungsbereich umfassender Erwärmungsbereich des ersten Werkstücks erwärmt. Dies geschieht ohne Verwendung eines Presswerkzeugs, worunter zu verstehen ist, dass die Erwärmung nicht durch Kontakt mit einem entsprechend erhitzten Presswerkzeug erreicht wird. In der Regel wird der Erwärmungsbereich den bei dem folgenden Pressvorgang verformten Bereich umfassen.The first step is before, during or preferably after a relative positioning of the first and second workpiece to each other at least one predetermined one, which encompasses the connection area heating area of the first workpiece heated. This is done without using a press tool, including what understand is that warming not by contact with a suitably heated press tool is achieved. As a rule, the heating area becomes that of the following Pressing deformed area include.

Die Erwärmung erfolgt dabei bis auf eine Temperatur innerhalb eines Verformbarkeitstemperaturbereichs des Kunststoffmaterials des Verbindungsbereichs. Unter dem Verformbarkeitstemperaturbereich des Kunststoffmaterials im Sinne der Erfindung wird ein für das Kunststoffmaterial spezifischer Temperaturbereich verstanden, in dem das Kunststoffmaterial innerhalb einer für eine Durchführung des erfindungsgemäßen Verfahrens relevanten Zeitspanne, vorzugsweise innerhalb von bis zu 10 Minuten, durch Anwendung von Druck plastisch verformbar ist. Eine obere Grenztemperatur des Verformbarkeitstemperaturbereichs liegt unterhalb oder bei einer Verflüssigungstemperatur des Kunststoffmaterials, unter der im Sinne der Erfindung eine für das Kunststoffmaterial spezifische Temperatur verstanden wird, unterhalb derer innerhalb einer für eine Durchführung des Verfahrens relevanten Zeitspanne, die vorzugsweise kürzer als 10 Minuten sein kann, ein signifikantes Fließen des Kunststoffmaterials allein aufgrund der Schwerkraft, das eine Verbindung erschweren oder verhindern würde, nicht erfolgen kann. Der Verformbarkeitsbereich kann insbesondere eine Erweichungstemperatur des Kunststoffmaterials einschließen.The heating takes place up to a temperature within a deformability temperature range of the plastic material of the connection area. Below the deformability temperature range of the plastic material in the sense of the invention becomes one for the plastic material understood specific temperature range in which the plastic material within one for an implementation of the inventive method relevant period of time, preferably within up to 10 minutes, is plastically deformable by applying pressure. An upper limit temperature the deformability temperature range is below or at condensing temperature of the plastic material, in the sense of the invention one for the plastic material specific temperature is understood below which within one for an implementation relevant period of time, preferably shorter than 10 minutes can be a significant flow of the plastic material solely due to gravity that make a connection difficult or would prevent cannot be done. The deformability range can in particular include a softening temperature of the plastic material.

Bei Kunststoffmaterialien, die amorphe Polymere umfassen, liegt der Verformbarkeitsbereich oberhalb der Glastemperatur und unterhalb einer Temperatur, bei der ein signifikantes Fließen des Kunststoffmaterials allein aufgrund der Schwerkraft auftritt. Bei Kunststoffmaterialien auf der Basis teilkristalliner Polymere liegt der Verformbarkeitsbereich oberhalb der Glastemperatur und unterhalb einer Schmelztemperatur oder eines Schmelzbereichs des Kunststoffs.For plastic materials, the amorphous Include polymers, the deformability range is above that Glass temperature and below a temperature at which a significant Flow of the plastic material occurs solely due to gravity. For plastic materials based on partially crystalline polymers the deformability range is above the glass temperature and below a melting temperature or a melting range of the plastic.

Die Temperatur, auf die der Erwärmungsbereich des ersten Werkstücks erwärmt wird, braucht dabei in dem Erwärmungsbereich nicht unbedingt konstant zu sein, sondern kann beispielsweise auch innerhalb der Grenzen des Verformbarkeitstemperaturbereichs in dem Erwärmungsbereich räumlich variieren.The temperature at which the heating area of the first workpiece heated is needed in the heating area not necessarily to be constant, but can also be within, for example the limits of the deformability temperature range in the heating range spatial vary.

In dem zweiten Schritt werden dann mittels eines auf wenigstens einen Pressabschnitt des Verbindungsbereichs wirkenden Presswerkzeugs der Pressabschnitt, der insbesondere innerhalb des Erwärmungsbereichs liegen kann, und das zweite Werkstück gegeneinander gepresst. Hierbei findet eine wenigstens teilweise Verformung des Erwärmungsbereichs statt, der insbesondere größer als der eigentliche Pressabschnitt sein kann. Grundsätzlich kann hierzu das Presswerkzeug oder das zweite Werkstück bewegt werden. Es können jedoch auch das Presswerkzeug und das zweite Werkstück gleichzeitig aufeinander zu bewegt werden.Then in the second step by means of at least one pressing section of the connection area acting pressing tool the pressing section, which is particularly within of the heating area can lie, and the second workpiece pressed against each other. Here, an at least partial deformation of the heating area takes place instead, the particular larger than that actual press section can be. Basically, the pressing tool can do this or the second workpiece be moved. It can however also the pressing tool and the second workpiece at the same time to be moved towards each other.

Während des Pressens und/oder danach wird der Erwärmungsbereich auf Temperaturen unterhalb der unteren Grenze des Verformbarkeitstemperaturbereichs abgekühlt. Das Abkühlen kann dabei insbesondere durch eine Wärmeübertragung auf das zweite Werkstück und/oder das Presswerkzeug und/oder die umgebende Luft erfolgen.While pressing and / or thereafter the heating area is at temperatures below the lower limit of the deformability temperature range cooled. The cooling down can in particular by heat transfer to the second workpiece and / or the pressing tool and / or the surrounding air take place.

Nach dem Abkühlen des Erwärmungsbereichs kann dann im dritten Schritt das Presswerkzeug von dem Pressbereich entfernt werden, was durch Bewegung des Presswerkzeugs und/oder des nun mit dem zweiten verbundenen, ersten Werkstücks erfolgen kann.After cooling down the heating area the pressing tool can then be removed from the pressing area in the third step be removed by moving the press tool and / or of the now connected with the second, first workpiece can.

Durch die kontaktlose und damit unmittelbare Erwärmung des Erwärmungsbereichs wird ein guter Wärmeübergang auf den Erwärmungsbereich erreicht, wobei bei günstiger Erwärmung insbesondere erreicht werden kann, dass der gesamte Erwärmungsbereich weitgehend homogen auf eine Temperatur innerhalb des Verformbarkeitstemperaturbereichs erwärmt ist. Damit kann das Auftreten von Rissen oder Mikrorissen während der folgenden Verformung des Pressabschnitts bzw. wenigstens Teilen des Erwärmungsbereichs durch das Presswerkzeug weitestgehend verhindert werden, so dass eine sehr zuverlässige Verbindung erreicht wird.Due to the contactless and thus direct heating of the heating area, a good heat transfer to the heating area is achieved, and with favorable heating it can in particular be achieved that the entire heating mation range is largely homogeneously heated to a temperature within the deformability temperature range. The occurrence of cracks or micro-cracks during the subsequent deformation of the pressing section or at least parts of the heating area by the pressing tool can be largely prevented, so that a very reliable connection is achieved.

Da darüber hinaus keine Erwärmung des Presswerkzeugs auf Temperaturen oberhalb des Verformbarkeitstemperaturbereichs notwendig ist, kann die Erwärmung wie auch die Abkühlung des Erwärmungsbereichs sehr schnell erfolgen, so dass das erfindungsgemäße Verfahren kurze Zykluszeiten zulässt. Insbesondere kann das Abkühlen bei einem zweiten Werkstück, das in dem mit dem ersten Werkstück zu verbindenden Bereich aus einem gut wärmeleitfähigen Material wie z.B. Metall oder einem entsprechenden Keramikwerkstoff gebildet ist, sehr schnell über das zweite Werkstück erfolgen.In addition, there is no heating of the pressing tool to temperatures above the deformability temperature range heating may be necessary as well as cooling of the heating area occur very quickly, so that the method according to the invention allows short cycle times. In particular can cool down with a second workpiece, the one with the first workpiece area to be joined made of a highly thermally conductive material such as metal or a corresponding ceramic material is formed, very quickly second workpiece respectively.

Da die Erwärmung nicht über das Presswerkzeug erfolgt, kann das Verfahren mit einer vergleichsweise einfachen Vorrichtung durchgeführt werden, bei der das Presswerkzeug unabhängig von der Wärmequelle zum Erwärmung des Erwärmungsbereichs ausgebildet sein kann.Because the warming doesn't have that Press tool done, the method can be compared with a simple device can be performed where the press tool is independent from the heat source for warming of the heating area can be trained.

Weiterbildungen und bevorzugte Ausführungsformen der Erfindung sind in der Beschreibung, den Ansprüchen und den Zeichnungen beschrieben.Developments and preferred embodiments of the invention are in the description, the claims and the drawings.

Es ist bevorzugt, dass das zweite Werkstück eine Ausnehmung aufweist, dass als Presswerkzeug ein Presswerkzeug mit einer im Wesentlichen komplementär zu der Ausnehmung geformten Pressfläche verwendet wird, und dass wenigstens der Pressabschnitt des ersten Werkstücks und das zweite Werkstück unter Verwendung des wenigstens auf den Pressabschnitt wirkenden Presswerkzeugs durch eine Relativbewegung von Presswerkzeug und zweitem Werkstück gegeneinander gedrückt werden, wobei der Pressabschnitt wenigstens teilweise in die Ausnehmung gepresst wird. Es wird so wenigstens ein Teil des Erwärmungs- bzw. Verbindungsbereichs und insbesondere der Pressabschnitt in der Ausnehmung verstemmt, wodurch sich eine besonders stabile Verbindung zwischen dem ersten Werkstück und dem zweiten Werkstück ergibt. Die Pressfläche muss dabei nicht unbedingt vollständig an die Form der Ausnehmung angepasst sein, sondern nur eine hinreichende Verformung des Pressabschnitts und weiterer bei dem Anpressschritt verformter Bereiche des Verbindungsbereichs bewirken. Zweckmäßigerweise ist die Pressfläche jedoch so geformt, dass bei dem Anpressschritt entsprechende Teile des Erwärmungsbereichs möglichst vollständig an der Pressfläche anliegend an Wände der Ausnehmung gedrückt werden.It is preferred that the second Workpiece one Recess has that a pressing tool with one essentially complementary to the recess shaped press surface is used, and that at least the pressing section of the first workpiece and the second workpiece below Use of the pressing tool acting at least on the pressing section a relative movement of the pressing tool and the second workpiece against each other depressed be, the pressing section at least partially into the recess is pressed. At least part of the heating or connection area and in particular the pressing section in caulked the recess, creating a particularly stable connection between the first workpiece and the second workpiece results. The press area does not necessarily have to conform completely to the shape of the recess be adapted, but only a sufficient deformation of the press section and further areas of the connection area deformed during the pressing step cause. It is expedient the press area however shaped so that corresponding parts during the pressing step of the heating area preferably Completely on the press surface adjacent to walls the recess pressed become.

Grundsätzlich kann das erste Werkstück zu Beginn des erfindungsgemäßen Verfahrens eine beliebige Form aufweisen. So ist es insbesondere möglich, dass es platten- bzw. folien- oder filmartig ausgebildet ist. Bevorzugt ist es jedoch, dass das erste Werkstück in der anfänglichen Verbindungsposition zumindest im Verbindungsbereich das zweite Werkstück hülsenartig umgibt. Hierdurch wird eine besonders stabile Verbindung des ersten Werkstücks mit dem zweiten Werkstück erreicht.Basically, the first workpiece can start of the method according to the invention have any shape. So it is particularly possible that it is plate-like or film-like or film-like. Prefers however, it is the first workpiece in the initial Connection position at least in the connection area, the second workpiece sleeve-like surrounds. This creates a particularly stable connection between the first workpiece with the second workpiece reached.

Die Materialstärke des ersten Werkstücks in dem Verbindungsbereich ist im Wesentlichen dadurch beschränkt, dass der Erwärmungsbereich in einem sinnvollen Zeitintervall erwärmbar und der Verbindungsbereich wenigstens teilweise ohne das Auftreten von Rissen verformbar ist. Es ist bevorzugt, dass das erste Werkstück im Verbindungsbereich vor dem Erwärmen eine Materialstärke zwischen etwa 0,5 mm und 3 mm aufweist.The material thickness of the first workpiece in the Connection area is essentially limited in that the warming area heatable in a reasonable time interval and the connection area is at least partially deformable without the appearance of cracks. It is preferred that the first workpiece in the connection area before Heat a material thickness between about 0.5 mm and 3 mm.

Insbesondere für Anwendungen im Kraftfahrzeugbereich ist es bevorzugt, dass das Kunststoffmaterial ein Polymer enthält, dass ausgewählt ist aus der Gruppe bestehend aus Polyamid 6, Polyamid 66, Polyethylenterephtalat und Polybutylenterephthalat. Diese sehr widerstandsfähigen und mit vergleichsweise hohen Temperaturen belastbaren Materialien können dabei in amorpher oder semikristalliner Form verwendet werden und lassen sich mit dem erfindungsgemäßen Verfahren sehr gut verarbeiten. Das Kunststoffmaterial kann insbesondere auch Mischungen der genannten Polymere enthalten.In particular for applications in the motor vehicle sector, it is preferred that the plastic material contains a polymer that is selected from the group consisting of polyamide 6 , Polyamide 66 , Polyethylene terephthalate and polybutylene terephthalate. These very resistant materials that can withstand comparatively high temperatures can be used in amorphous or semicrystalline form and can be processed very well with the method according to the invention. The plastic material can in particular also contain mixtures of the polymers mentioned.

Vorzugsweise liegt die Temperatur, auf die der Erwärmungsbereich erwärmt wird, in einem mittleren Bereich zwischen den Grenzen des Verformbarkeitstemperaturbereichs.The temperature is preferably to which the heating area heated is, in a middle range between the limits of the deformability temperature range.

Die Erwärmung des Erwärmungsbereichs kann grundsätzlich beliebig erfolgen, soweit sie nicht mittels des Presswerkzeugs erfolgt.The heating of the heating area can in principle as desired, unless it is done by means of the pressing tool.

Die Erwärmung des Erwärmungsbereichs des ersten Werkstücks kann bei einer bevorzugten Ausführungsform vor der Positionierung in dem ersten Schritt unter Verwendung eines Fluids, d.h. eines Gases oder einer Flüssigkeit erfolgen. Insbesondere kann das erste Werkstück in ein entsprechendes Flüssigkeitsbad gebracht werden, wodurch besonders gezielt und gleichmäßig eine vorgegebene Temperatur erreichbar ist.The heating of the heating area of the first workpiece can in a preferred embodiment before positioning in the first step using a Fluids, i.e. a gas or a liquid. In particular, can the first workpiece in an appropriate liquid bath are brought, whereby a particularly targeted and even predetermined temperature can be reached.

Vorzugsweise erfolgt die Erwärmung des Erwärmungsbereichs jedoch kontaktlos.Preferably, the heating of the heating zone however contactless.

Hierzu ist es bevorzugt, dass in dem ersten Schritt der Erwärmungsbereich des ersten Werkstücks mit einem Heißgas, zum Beispiel heißer Luft, erhitzt wird. Besonders bevorzugt kann es sich bei dem Heißgas jedoch um ein Inertgas, beispielsweise Stickstoff oder Kohlendioxid, handeln, so dass eine Oxidation des Kunststoffmaterials in dem Erwärmungsbereich weitgehend vermieden werden kann. Diese Art der Erwärmung zeichnet sich zum einen dadurch aus, dass hierzu nur sehr einfache Vorrichtungen, bei Verwendung von erwärmter Luft nur ein Gebläse und eine von dem Gebläse gespeiste Düse, notwendig sind und zum anderen gleichzeitig eine sehr homogene Erwärmung des Erwärmungsbereichs erzielt wird. Besonders bevorzugt ist die Düse dabei so ausgebildet, dass der Heißgasstrom möglicht gebündelt nur auf den Erwärmungsbereich gerichtet werden kann.For this purpose, it is preferred that in the first step the heating area of the first workpiece is heated with a hot gas, for example hot air. However, the hot gas can particularly preferably be an inert gas, for example nitrogen or carbon dioxide, so that oxidation of the plastic material in the heating region can be largely avoided. This type of heating is characterized on the one hand by the fact that only very simple devices are required for this, when using heated air only a blower and a nozzle fed by the blower, and on the other hand a very homogeneous heating of the heating area is achieved at the same time. The nozzle is particularly preferred designed in such a way that the hot gas flow, if possible, can only be directed towards the heating area.

Bei der Verwendung von Heißgas ist es besonders bevorzugt, dass die Temperatur des Heißgases zwischen der unteren Grenztemperatur des Verformbarkeitstemperaturbereichs des Kunststoffmaterials des Verformungsbereichs und 400°C liegt. Hierdurch wird eine Schädigung der Oberfläche des Kunststoffmaterials durch zu hohe Temperaturen, insbesondere eine teilweise Verbrennung, vermieden. Vorzugsweise ist die Temperatur des Heißgases in Abhängigkeit von der Erwärmungsdauer so gewählt, dass der Erwärmungsbereich möglichst gleichmäßig erwärmt wird. Insbesondere in einer Richtung senkrecht zur Oberfläche des Erwärmungsbereichs wird die Erwärmung wesentlich von der Wärmeleitfähigkeit und der spezifischen Wärme des Kunststoffmaterials sowie dessen Materialstärke beeinflusst, so das die Temperatur und die Stärke des Heißgasstroms sowie die Erwärmungsdauer in Abhängigkeit von den genannten Eigenschaften des Verbindungsbereichs gewählt werden kön nen. Eine gleichmäßige Erwärmung dieser Richtung ermöglicht insbesondere eine besonders materialschonende Verformung ohne Rissbildung bei dem folgenden Anpressschritt.When using hot gas it is particularly preferred that the temperature of the hot gas be between the lower limit temperature of the deformability temperature range of the plastic material of the deformation range and 400 ° C. This causes damage the surface of the plastic material due to excessive temperatures, in particular partial combustion avoided. Preferably the temperature is of the hot gas in dependence on the heating time chosen so that the warming area is heated as evenly as possible. In particular in a direction perpendicular to the surface of the heating zone is the warming essentially from the thermal conductivity and the specific heat of the plastic material and its material thickness influenced, so that the Temperature and strength of the hot gas flow as well as the heating time dependent on selected from the properties of the connection area can. Uniform heating of this Direction enables in particular a particularly gentle deformation without cracking the following pressing step.

Alternativ zur Verwendung von Heißgas oder zusätzlich dazu kann bevorzugt in dem ersten Schritt der Erwärmungsbereich des ersten Werkstücks mit Infrarotstrahlung erhitzt werden. Hierzu kann insbesondere ein Laser verwendet werden, der in einem entsprechenden Wellenlängenbereich arbeitet. Als Laser können beispielsweise CO2-Laser oder vorzugsweise Diodenlaser mit einer entsprechenden Emissionswellenlänge im Infrarotbereich verwendet werden. Letztere haben einen höheren Wirkungsgrad. Weiterhin können sie kompakter aufgebaut sein. Abhängig von dem dem Kunststoffmaterial zugrundeliegenden Polymer kann es dabei zweckmäßig sein, dass das Kunststoffmaterial Zuschlagstoffe enthält, die Infrarotstrahlung des Lasers absorbieren und in Wärme umsetzen. Die Verwendung eines Lasers ermöglicht nicht nur eine besonders präzise Erwärmung eines kleinen, abgegrenzten Erwärmungsbereichs, sondern ermöglicht auch eine besonders einfache Konstruktion einer zur Durchführung des erfindungsgemäßen Verfahrens verwendeten Vorrichtung, da keine Heißluftdüse in die Nähe des Erwärmungsbereichs gefahren werden muss, die dann später wegzubewegen ist, um Raum für das Presswerkzeug zu schaffen. Der Laser kann vielmehr außerhalb des Hubweges des Presswerkzeugs angeordnet werden, so dass dessen Bewegung nicht behindert wird und eine sehr kurze Zykluszeit für das erfindungsgemäße Verbindungsverfahren erzielbar ist. Weiterhin kann bei entsprechender Eindringtiefe der Infrarotstrahlung schneller eine gleichmäßige Erwärmung des Erwärmungsbereichs erzielt werden.As an alternative to or in addition to the use of hot gas, the heating area of the first workpiece can preferably be heated with infrared radiation in the first step. In particular, a laser can be used for this, which operates in a corresponding wavelength range. For example, CO 2 lasers or preferably diode lasers with a corresponding emission wavelength in the infrared range can be used as lasers. The latter are more efficient. Furthermore, they can be made more compact. Depending on the polymer on which the plastic material is based, it may be expedient for the plastic material to contain additives which absorb the infrared radiation from the laser and convert it into heat. The use of a laser not only enables a particularly precise heating of a small, delimited heating area, but also enables a particularly simple construction of a device used to carry out the method according to the invention, since there is no need to move a hot air nozzle near the heating area, which must then be moved away later to make room for the pressing tool. Rather, the laser can be arranged outside the stroke of the pressing tool, so that its movement is not hindered and a very short cycle time can be achieved for the connection method according to the invention. Furthermore, with a corresponding penetration depth of the infrared radiation, uniform heating of the heating area can be achieved more quickly.

Grundsätzlich können die Verfahrensparameter des erfindungsgemäßen Verfahrens für den zweiten und/oder dritten Schritt in Abhängigkeit von den dazu verwendeten Werkstücken und der dazu verwendeten Vorrichtung durch Optimierungsversuche bestimmt werden. Dies betrifft insbesondere die Zeitdauer, während derer eine kontaktlose Erwärmung des Erwärmungsbereichs erforderlich ist.Basically, the process parameters of the method according to the invention for the second and / or third step depending of the workpieces used for this and the device used for this through optimization attempts be determined. This particularly affects the length of time during which contactless heating of the heating area is required.

Um das Erreichen einer für eine Durchführung des erfindungsgemäßen Verfahrens möglichst günstigen Temperatur des Erwärmungsbereichs sicherstellen zu können, ist es bevorzugt, dass die Temperatur der Erwärmungsbereichs während des Erhitzens überwacht wird. Dies kann besonders bevorzugt kontaktlos, beispielsweise unter Verwendung von Pyrometern, erfolgen. Besonders bevorzugt kann dabei entsprechend der Temperatur des Erwärmungsbereichs die Erwärmung des Erwärmungsbereichs geregelt werden.To achieve one for carrying out the inventive method as cheap as possible Temperature of the heating area to be able to ensure it is preferred that the temperature of the heating area be monitored during the heating becomes. This can be particularly preferably contactless, for example under Use of pyrometers. It can be particularly preferred according to the temperature of the heating area, the heating of the heating zone be managed.

Die Geschwindigkeit, mit der das Presswerkzeug relativ zu dem Pressabschnitt bewegt wird, ist vorzugsweise so gewählt, dass bei der Deformation in dem Verbindungsbereich keine Risse oder Mikrorisse entstehen. Um möglichst hohe Anpressgeschwindigkeiten und damit geringe Zykluszeiten erreichen zu können, können entsprechende Optimierungsversuche durchgeführt werden.The speed at which that Press tool is moved relative to the pressing section is preferred chosen so that there are no cracks or deformations in the connection area Micro cracks develop. To be as possible achieve high pressing speeds and thus short cycle times to be able can Appropriate optimization attempts are carried out.

Weiterhin ist es bevorzugt, dass die Temperatur des Presswerkzeugs unterhalb des Verformbarkeitstemperaturbereichs des Kunststoffmaterials gehalten wird. Dadurch wird nicht nur eine schnelle Abkühlung des Erwärmungsbereichs auf Temperaturen unterhalb des Verformbarkeitstemperaturbereichs erreicht, sondern es wird auch ein Anhaften des Press werkzeugs an dem Pressabschnitt vermieden, das insbesondere dann auftreten könnte, wenn die Temperatur des Presswerkzeugs nahe dem Schmelzpunkt des Kunststoffmaterials läge. Besonders bevorzugt ist die Temperatur des Presswerkzeugs, insbesondere während aller Verfahrensschritte, kleiner als 100°C. Je nach Größe des Presswerkzeugs, der Wärmeleitfähigkeit des Materials des Presswerkzeugs, der Zykluszeit und der Temperatur, auf die der Erwärmungsbereich erwärmt wird, wird das Presswerkzeug zweckmäßigerweise gekühlt. Vorzugsweise erfolgt die Kühlung jedoch zu wesentlichen Teilen durch die Umgebungsluft und/oder eine Halterung des Presswerkzeugs.It is further preferred that the temperature of the press tool below the deformability temperature range of the plastic material is held. It doesn't just make one rapid cooling of the heating area to temperatures below the deformability temperature range reached, but it will also stick to the press tool avoided the pressing section, which could occur especially when the temperature of the press tool near the melting point of the plastic material would. Especially the temperature of the pressing tool is preferred, in particular during all Process steps, less than 100 ° C. Depending on the size of the press tool, thermal conductivity the material of the pressing tool, the cycle time and the temperature, to which the heating area heated the press tool is expediently cooled. Preferably cooling takes place however to a significant extent by the ambient air and / or Press tool holder.

Die Temperatur des zweiten Werkstücks kann grundsätzlich beliebig gewählt sein. Insbesondere kann sie in oder oberhalb des Verformbarkeitstemperaturbereichs liegen, wodurch ein Anhaften des Kunststoffmaterials an dem zweiten Werkstück begünstigt wird. Allerdings wird hierdurch das Abkühlen des Erwärmungsbereichs deutlich erschwert. Es ist daher bevorzugt, dass auch die Temperatur des zweiten Werkstücks unterhalb des Verformbarkeitstemperaturbereichs und besonders bevorzugt unterhalb von 100°C gehalten wird. Zweckmäßigerweise wird es einfach bei Raumtemperatur verwendet.The temperature of the second workpiece can in principle arbitrarily chosen his. In particular, it can be in or above the deformability temperature range lie, causing the plastic material to adhere to the second Workpiece is favored. However, this will cool down the heating area significantly more difficult. It is therefore preferred that the temperature of the second workpiece below the deformability temperature range and particularly preferred below 100 ° C is held. Expediently just used it at room temperature.

Die Anpressdauer im zweiten Schritt ist so gewählt, dass eine bleibende Verformung im Verbindungsbereich und damit eine bleibende Verbindung mit dem zweiten Werkstück erhalten wird. Die Anpressdauer hängt dabei u.a. von der Temperatur, auf die der Erwärmungsbereich erwärmt wird, und der Art des Kunststoffmaterials ab. Bevorzugt ist es, dass die Anpressdauer im zweiten Schritt zwischen 0,5 Sekunden und 10 Sekunden liegt.The pressing time in the second step is like this chosen that a permanent deformation in the connection area and thus a permanent connection with the second workpiece is obtained. The pressing time depends, among other things, on the temperature to which the heating area is heated and the type of plastic material. It is preferred that the pressing time in the second step is between 0.5 seconds and 10 seconds.

Je nach Form der zu verbindenden Werkstücke kann das Presswerkzeug ein oder mehrere Presselemente enthalten, die jeweils wenigstens eine Pressfläche aufweisen. So kann zum Heißverstemmen einer Kunststoffhülse auf einem Abschnitt eines Zylinders vorzugsweise ein Presswerkzeug verwendet werden, das wenigstens zwei Presselemente aufweist, deren Pressflächen in einer Querschnittsebene jeweils die Form eines Kreisabschnitts aufweisen und die vorzugsweise in gleichen Winkelabständen voneinander angeordnet sind. Die Winkel, über die sich die Kreisabschnitte erstrecken, können dabei insbesondere gleich groß sein und/oder sich zu 360° aufaddieren, so dass die Hülse vollständig umschließbar ist.Depending on the shape of the to be connected workpieces the pressing tool can contain one or more pressing elements, which each have at least one pressing surface. So for staking a plastic sleeve on a section of a cylinder, preferably a pressing tool can be used, which has at least two pressing elements, the pressing surfaces the shape of a circular section in each case in a cross-sectional plane have and preferably at equal angular distances from each other are arranged. The angles, over which extend the circular sections can in particular be the same be great and / or add up to 360 °, so the sleeve Completely be enclosed is.

Um das Presswerkzeug mit einer möglichst genau reproduzierbaren Kraft auf den Pressabschnitt wirken lassen zu können, ist es bevorzugt, dass der Pressabschnitt des ersten Werkstücks und das zweite Werkstück mittels eines federbelasteten Stempels gegeneinander gepresst werden. Es wird so eine sehr genau kontrollierbare Deformation in dem Verbindungsbereich erzielt, die zum einen eine feste Verbindung zwischen dem ersten und zweiten Werkstück ermöglicht und zum anderen das Auftreten von Rissen oder Mikrorissen weitgehend verhindert.To make the press tool as accurate as possible to be able to have reproducible force acting on the pressing section it is preferred that the pressing section of the first workpiece and the second workpiece be pressed against each other by means of a spring-loaded punch. It becomes a very precisely controllable deformation in the connection area achieved, on the one hand a firm connection between the first and second workpiece allows and secondly the occurrence of cracks or microcracks largely prevented.

Um das Risiko eines Anhaftens wenigstens des Pressabschnitts an dem Presswerkzeug zu reduzieren, ist es bevorzugt, dass ein Presswerkzeug verwendet wird, dessen Pressfläche eine Anhaftbeschichtung aufweist. Bei dieser Antihaftbeschichtung kann es sich beispielsweise um eine Teflonbeschichtung oder zweckmäßigerweise eine gehärtete Antihaftbeschichtung handeln.To reduce the risk of clinging to at least the To reduce the pressing section on the pressing tool, it is preferred that a pressing tool is used, the pressing surface of which Has adhesive coating. This non-stick coating can it is, for example, a Teflon coating or expediently a hardened Act non-stick coating.

Zur Reduktion des Risikos eines Anhaftens ist es weiterhin bevorzugt, dass ein Presswerkzeug verwendet wird, dessen Pressfläche poliert ist. Eine solche polierte Pressfläche weist keine Vertiefungen oder Grate auf, die ein Anhaften von Kunststoffmaterial begünstigen könnten.To reduce the risk of sticking it is further preferred that a press tool is used whose Press area is polished. Such a polished press surface has no depressions or Burrs that favor adhesion of plastic material could.

Ein Anhaften des Presswerkzeugs an den Pressabschnitt kann weiterhin bevorzugt dadurch vermieden werden, dass vor dem Aneinanderpressen von Presswerkzeug und Pressabschnitt in dem zweiten Schritt ein Trennmittel auf die Pressfläche des Presswerkzeugs und/oder den Pressabschnitt aufgebracht wird.Sticking of the pressing tool the pressing section can furthermore preferably be avoided by that before pressing the pressing tool and pressing section together in the second step a release agent on the press surface of the Press tool and / or the pressing section is applied.

Um eine möglichst hohe Standzeit des Presswerkzeugs und insbesondere dessen Pressfläche zu erreichen, ist es bevorzugt, dass ein Presswerkzeug verwendet wird, dessen Pressfläche durch eine Keramikoberfläche gebildet ist. Die Keramikoberfläche kann dabei durch die Oberfläche eines Keramikkörpers des Presswerkzeugs oder auch nur durch eine entsprechende keramische Beschichtung gegeben sein. Insbesondere können hier Keramiken verwendet werden, die eine besonders große Härte aufweisen. Vorzugsweise kann die Beschichtung Titannitrid oder Siliziumnitrid enthalten.To ensure the longest possible service life of the press tool and especially its press area To achieve this, it is preferred to use a press tool will, whose press area through a ceramic surface is formed. The ceramic surface can go through the surface a ceramic body of the pressing tool or only with an appropriate ceramic Coating may be given. In particular, ceramics can be used here be that a particularly large Exhibit hardness. The coating can preferably be titanium nitride or silicon nitride contain.

Die Erfindung wird im Folgenden beispielhaft anhand der Zeichnungen weiter erläutert. Es zeigen:The invention is illustrated below by way of example of the drawings further explained. Show it:

1 eine schematische teilweise Schnittansicht eines Verbindungsbereichs eines ersten Werkstücks und eines zweiten Werkstücks in einer anfänglichen Verbindungsposition, 1 1 shows a schematic partial sectional view of a connection area of a first workpiece and a second workpiece in an initial connection position,

2 eine schematische teilweise Schnittansicht der Anordnung in 1 mit einer Vorrichtung zur Erwärmung eines Erwärmungsbereichs des ersten Werkstücks mit Heißluft, und 2 is a schematic partial sectional view of the arrangement in 1 with a device for heating a heating area of the first workpiece with hot air, and

3 eine schematische teilweise Schnittansicht des ersten und des zweiten Werkstücks in 1 mit einem Presswerkzeug. 3 is a schematic partial sectional view of the first and the second workpiece in 1 with a press tool.

Zur Verbindung eines ersten Werkstücks, einer Kunststoffhülse 10 aus Polyamid 6, mit einem Metallzylinder 12 mit einer umlaufenden Ringnut 14 als zweitem Werkstück mittels eines Verfahrens zum Heißverstemmen nach einer bevorzugten Ausführungsform der Erfindung werden in einem ersten Schritt die Kunststoffhülse 10 und der Metallzylinder 12 in eine anfängliche Verbindungsposition gebracht, die teilweise in 1 gezeigt ist und in der die Kunststoffhülse 10 den Metallzylinder 12 entlang eines Teils seiner axialen Ausdehnung umschließt.For connecting a first workpiece, a plastic sleeve 10 made of polyamide 6 , with a metal cylinder 12 with a circumferential ring groove 14 The plastic sleeve is the second workpiece by means of a method for hot caulking according to a preferred embodiment of the invention 10 and the metal cylinder 12 placed in an initial connection position, partially in 1 is shown and in which the plastic sleeve 10 the metal cylinder 12 encloses along part of its axial extent.

Ein durch einen oberen Ringabschnitt 16 der Kunststoffhülse 10 gebildeter Verbindungsbereich der Kunststoffhülse 10 liegt in der anfänglichen Verbindungsposition an dem Metallzylinder 12 an und deckt die Ringnut 14 ab.One through an upper ring section 16 the plastic sleeve 10 formed connection area of the plastic sleeve 10 is in the initial connection position on the metal cylinder 12 and covers the ring groove 14 from.

Die Wandstärke der Kunststoffhülse 10 in dem Ringabschnitt 16 beträgt 1 mm bzw. 1,5 mm am oberen bzw. unteren Ende. Der Verformbarkeitstemperaturbereich des verwendeten Polyamid 6 liegt zwischen 210°C und 225°C. Bei Verwendung von Polyamid 6 mit Additiven kann der Verform barkeitstemperaturbereich je nach verwendeten Additiven zu höheren Temperaturen verschoben werden. Beispielsweise kann ein Bereich von 240°C bis 250°C erreicht werden.The wall thickness of the plastic sleeve 10 in the ring section 16 is 1 mm or 1.5 mm at the upper or lower end. The deformability temperature range of the polyamide used 6 lies between 210 ° C and 225 ° C. When using polyamide 6 With additives, the deformability temperature range can be shifted to higher temperatures depending on the additives used. For example, a range from 240 ° C to 250 ° C can be achieved.

Sowohl die Kunststoffhülse 10 als auch der Metallzylinder 12 haben zu diesem Zeitpunkt Raumtemperatur.Both the plastic sleeve 10 as well as the metal cylinder 12 are at room temperature at this time.

In einem weiteren Teilschritt des ersten Schritts (vgl. 2) wird ein ringförmiger Erwärmungsbereich 18 in dem Ringabschnitt 16 mittels Heißluft kontaktlos erwärmt. Dazu wird eine ringförmige Düse 20 verwendet, die von einem konzentrisch zu ihr angeordneten Hitzeschild 22 umgeben ist. Die Düse 20 und das Hitzeschild 22 werden über das freie Ende des Metallzylinders 12 und der darum herum angeordneten Kunststoffhülse 10 bewegt und koaxial zu der Kunststoffhülse 10 und in axialer Richtung relativ zu dieser so positioniert, dass aus der Düse 20 austretende Heißluft entlang des Umfangs der Kunststoffhülse 10 gleichmäßig im Wesentlichen auf den Erwärmungsbereich 18 gelenkt wird.In a further sub-step of the first step (cf. 2 ) becomes an annular heating area 18 in the ring section 16 heated contactless with hot air. For this, an annular nozzle 20 used by a heat shield arranged concentrically to it 22 is surrounded. The nozzle 20 and the heat shield 22 are over the free end of the metal cylinder 12 and the plastic sleeve around it 10 moved and coaxial to the plastic sleeve 10 and positioned in the axial direction relative to this so that from the jet 20 escaping hot air along the circumference of the plastic sleeve 10 evenly essentially on the heating area 18 is directed.

Es wird dann durch die Düse 20 Heißluft mit einer Temperatur von etwa 270°C auf den Erwärmungsbereich 18 gelenkt, bis dieser eine Temperatur von etwa 220°C erreicht, die innerhalb des Verformbarkeitstemperaturbereichs liegt.It will then go through the nozzle 20 Hot air at a temperature of about 270 ° C on the heating area 18 steered until it reaches a temperature of about 220 ° C, which is within the deformability temperature range.

Daraufhin wird die Düse 20 mit dem Hitzeschild 22 von der Kunststoffhülse 12 nach oben weg bewegt.Thereupon the nozzle 20 with the heat shield 22 from the plastic sleeve 12 moved upwards.

In einem folgenden zweiten Schritt wird mittels eines als Presswerkzeug dienenden, ringförmigen Stempels 24 ein Teil des Ringabschnitts 16 in der Ringnut 14 verstemmt (vgl. 3).In a subsequent second step, an annular punch serving as a pressing tool is used 24 part of the ring section 16 in the ring groove 14 caulked (cf. 3 ).

Der ringförmige Stempel 24 ist, in den Figuren nicht gezeigt, dreiteilig aus drei gleichen, kreissegmentförmigen Ringabschnitten aufgebaut, so dass durch ein Zusammenführen der Ringabschnitte in einem Pressschritt die Kunststoffhülse 10 entlang ihres gesamten Umfangs mit dem Metallzylinder 12 verbunden werden kann.The ring-shaped stamp 24 is, not shown in the figures, constructed in three parts from three identical ring segment-shaped ring sections, so that the plastic sleeve is brought together in one pressing step by bringing the ring sections together 10 along their entire circumference with the metal cylinder 12 can be connected.

Der Stempel 24 weist eine zu der Ringnut 14 komplementär geformte Pressfläche 26 auf, die zur Verlängerung der Standzeit mit einer entsprechenden Keramikbeschichtung auf der Basis von Titannitrid versehen und zur Vermeidung eines Anhaftens von Kunststoff poliert ist.The Stamp 24 points one to the ring groove 14 complementary shaped press surface 26 which is provided with an appropriate ceramic coating based on titanium nitride to extend the service life and is polished to prevent plastic from sticking.

Der Stempel 24, der bei zyklischer Durchführung des Verfahrens eine Temperatur von etwa 50°C aufweist, wird mit der Pressfläche 26 gegen einen Pressabschnitt 28 in dem Ringbereich 16 bzw. dem Erwärmungsbereich 18 gepresst (vgl. 3). Der Pressabschnitt 28 wird dadurch unter plastischer Verformung in die Ringnut 14 gepresst. Die Pressbewegung erfolgt innerhalb von etwa einer Sekunde.The Stamp 24 , which has a temperature of about 50 ° C when the process is carried out cyclically, with the pressing surface 26 against a press section 28 in the ring area 16 or the heating area 18 pressed (cf. 3 ). The press section 28 is thereby under plastic deformation in the ring groove 14 pressed. The pressing movement takes place within about a second.

Danach wird der Stempel 24 für weitere etwa zwei Sekunden in seiner in 3 gezeigten Position belassen, wobei der Erwärmungsbereich 18 durch Wärmeübergang auf den Metallzylinder 12, den Stempel 24 und die Umgebungsluft auf eine Temperatur von unter 200°C und damit unterhalb des Verformbarkeitstemperaturbereichs abgekühlt wird.After that the stamp 24 for another about two seconds in his in 3 leave the position shown, the heating area 18 through heat transfer to the metal cylinder 12 , the stamp 24 and the ambient air is cooled to a temperature below 200 ° C. and thus below the deformability temperature range.

In einem dritten Schritt wird dann der Stempel 24 von dem zweiten Werkstück 12 entfernt.In a third step, the stamp is then 24 from the second workpiece 12 away.

Es ergibt sich eine Verbindung der Kunststoffhülse 10 mit dem zweiten Werkstück 12, die schnell herstellbar und doch frei von Rissen oder Mikrorissen ist.There is a connection of the plastic sleeve 10 with the second workpiece 12 that can be manufactured quickly and yet is free of cracks or microcracks.

Durch die geringe Temperatur des Stempels 24 wird ein Anhaften des erwärmten Kunststoffmaterials des Erwärmungsbereichs 18 an der Pressfläche 28 des Stempels 24 vermieden.Due to the low temperature of the stamp 24 will stick the heated plastic material of the heating area 18 on the pressing surface 28 of the stamp 24 avoided.

Bei einem zweiten Ausführungsbeispiel wird statt des ringförmigen Stempels 24 ein Presswerkzeug verwendet, das vier in gleichen Winkelabständen voneinander beabstandete, sich über einen Winkel von etwa 45° erstreckende Segmente aufweist, die beim Pressvorgang zusammengeführt nur Abschnitte eines Rings bilden. Die Kunststoffhülse wird dann nicht entlang ihres gesamten Umfangs mit dem Metallzylinder 12 verbunden, sondern nur an den Segmenten des Presswerkzeugs entsprechenden UmfangsabschnittenIn a second embodiment, instead of the annular stamp 24 uses a pressing tool which has four segments spaced apart from one another at equal angular intervals and extending over an angle of approximately 45 °, which, when pressed together, form only sections of a ring. The plastic sleeve is then not along its entire circumference with the metal cylinder 12 connected, but only on the segments corresponding to the pressing tool circumferential sections

Bei einem dritten Ausführungsbeispiel wird statt des Metallzylinders 12 ein Zylinder aus einem Kunststoffmaterial verwendet, dessen Verformbarkeitstemperaturbereich oberhalb der Temperatur liegt, auf die der Erwärmungsbereich 18 der Kunststoffhülse 12 erwärmt wird.In a third embodiment, instead of the metal cylinder 12 uses a cylinder made of a plastic material whose deformability temperature range is above the temperature to which the heating range 18 the plastic sleeve 12 is heated.

Bei einem weiteren Ausführungsbeispiel wird statt der Düse 20 mit dem Hitzeschild 22 ein Infrarot-Diodenlaser, der bei einer Wellenlänge von 940 nm arbeitet, zur Erwärmung des Erwärmungsbereichs 18 verwendet. Bei einer Laserleistung von 30 bis 50 Watt ist es dann möglich, das Material schnell innerhalb von höchstens wenigen Sekunden über die Verformbarkeitstemperatur zu erwärmen.In a further embodiment, instead of the nozzle 20 with the heat shield 22 an infrared diode laser, operating at a wavelength of 940 nm, for heating the heating area 18 used. With a laser output of 30 to 50 watts, it is then possible to quickly heat the material above the deformability temperature within a few seconds.

Um eine gleichmäßige Erwärmung des Erwärmungsbereichs 18 entlang des gesamten Umfangs der Kunststoffhülse 10 zu erzielen, werden während des Erwärmungsvorgangs der Metallzylinder 12 und die Kunststoffhülse 10 gemeinsam um ihre Längsachse gedreht, so dass ein Laserstrahl des Infrarot-Diodenlasers über den gesamten Erwärmungsbereich 18 geführt wird. Alle anderen Verfahrensschritte werden wie bei dem zuerst geschilderten Verfahren durchgeführt.To ensure uniform heating of the heating area 18 along the entire circumference of the plastic sleeve 10 to be achieved during the heating process of the metal cylinder 12 and the plastic sleeve 10 rotated together around their longitudinal axis so that a laser beam of the infrared diode laser over the entire heating range 18 to be led. All other process steps are carried out as in the process described first.

1010
KunststoffhülsePlastic sleeve
1212
Metallzylindermetal cylinder
1414
Ringnutring groove
1616
Ringabschnittring section
1818
Erwärmungsbereichheating area
2020
Düsejet
2222
Hitzeschildheat shield
2424
Stempelstamp
2626
PressflächePress area
2828
PressabschnittPress section

Claims (15)

Verfahren zur Verbindung eines ersten Werkstücks (10), das einen aus einem thermoplastischen Kunststoffmaterial gebildeten Verbindungsbereich (16) aufweist, mit einem zweiten Werkstück (12) durch Heißverstemmen, bei dem in einem ersten Schritt das erste Werkstück (10) und das zweite Werkstück (12) zueinander in eine anfängliche Verbindungsposition gebracht werden, und ohne Verwendung eines Presswerkzeugs wenigstens ein vorgegebener, den Verbindungsbereich (16) umfassender Erwärmungsbereich (18) des ersten Werkstücks (10) auf eine Temperatur innerhalb eines Verformbarkeitstemperaturbereichs des Kunststoffmaterials gebracht wird, in einem zweiten Schritt das erste Werkstück (10) wenigstens mit einem Pressabschnitt (28) des Verbindungsbereichs (16) und das zweite Werkstück (12) mittels eines auf das erste Werkstück (10) wirkenden Presswerkzeugs (24) gegeneinander gepresst werden und wenigstens der Erwärmungsbereich (18) des ersten Werkstücks (10) auf eine Temperatur unterhalb des Verformbarkeitstemperaturbereichs abgekühlt wird, und in einem dritten Schritt das Presswerkzeug (24) und das erste Werkstück (10) voneinander entfernt werden.Method for connecting a first workpiece ( 10 ) which has a connection area formed from a thermoplastic material ( 16 ) with a second workpiece ( 12 ) by caulking, in which in a first step the first workpiece ( 10 ) and the second workpiece ( 12 ) are brought into an initial connection position with respect to one another, and at least one predetermined connection region (without using a pressing tool) ( 16 ) comprehensive heating range ( 18 ) of the first workpiece ( 10 ) is brought to a temperature within a deformability temperature range of the plastic material, in a second step the first workpiece ( 10 ) with at least one press section ( 28 ) of the Ver binding area ( 16 ) and the second workpiece ( 12 ) on the first workpiece ( 10 ) acting press tool ( 24 ) are pressed against each other and at least the heating area ( 18 ) of the first workpiece ( 10 ) is cooled to a temperature below the deformability temperature range, and in a third step the pressing tool ( 24 ) and the first workpiece ( 10 ) from each other. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass das zweite Werkstück (12) eine Ausnehmung (14) aufweist, dass als Presswerkzeug ein Presswerkzeug (24) mit einer im Wesent lichen komplementär zu der Ausnehmung (14) geformten Pressfläche (26) verwendet wird, und dass wenigstens der Pressabschnitt (28) des ersten Werkstücks (10) und das zweite Werkstück (12) unter Verwendung des wenigstens auf den Pressabschnitt (28) wirkenden Presswerkzeugs (24) durch eine Relativbewegung von Presswerkzeug (24) und zweitem Werkstück (12) gegeneinander gedrückt werden, wobei der Pressabschnitt (28) wenigstens teilweise in die Ausnehmung (14) gepresst wird.A method according to claim 1, characterized in that the second workpiece ( 12 ) a recess ( 14 ) has a pressing tool as a pressing tool ( 24 ) with a substantially complementary to the recess ( 14 ) shaped press surface ( 26 ) and that at least the pressing section ( 28 ) of the first workpiece ( 10 ) and the second workpiece ( 12 ) using the at least on the press section ( 28 ) acting press tool ( 24 ) by a relative movement of the pressing tool ( 24 ) and second workpiece ( 12 ) are pressed against each other, the pressing section ( 28 ) at least partially into the recess ( 14 ) is pressed. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das erste Werkstück (10) in der anfänglichen Verbindungsposition zumindest in dem Verbindungsbereich (16) das zweite Werkstück (12) hülsenartig umgibt.A method according to claim 1 or 2, characterized in that the first workpiece ( 10 ) in the initial connection position at least in the connection area ( 16 ) the second workpiece ( 12 ) surrounds like a sleeve. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das erste Werkstück (10) im Verbindungsbereich (16) vor dem Erwärmen eine Materialstärke zwischen etwa 0,5 mm und 3 mm aufweist.Method according to one of the preceding claims, characterized in that the first workpiece ( 10 ) in the connection area ( 16 ) has a material thickness between about 0.5 mm and 3 mm before heating. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Kunststoffmaterial ein Polymer enthält, das ausgewählt ist aus der Gruppe bestehend aus Polyamid 6, Polyamid 66 und Polybutylenterephtalat.Method according to one of the preceding claims, characterized in that the plastic material contains a polymer which is selected from the group consisting of polyamide 6 , Polyamide 66 and polybutylene terephthalate. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass in dem ersten Schritt der Erwärmungsbereich (18) des ersten Werkstücks (10) mit einem Heißgas erhitzt wird.Method according to one of the preceding claims, characterized in that in the first step the heating area ( 18 ) of the first workpiece ( 10 ) is heated with a hot gas. Verfahren nach Anspruch 6, dadurch gekennzeichnet, dass die Temperatur des Heißgases zwischen der unteren Grenztemperatur des Verformbarkeitstemperaturbereichs des Kunststoffmaterials des Verbindungsbereichs (16) und 400 °C liegt.A method according to claim 6, characterized in that the temperature of the hot gas between the lower limit temperature of the deformability temperature range of the plastic material of the connecting area ( 16 ) and 400 ° C. Verfahren nach einem der vorhergehenden Ansprüche dass in dem ersten Schritt der Erwärmungsbereich (18) des ersten Werkstücks (10) mit Infrarotstrahlung erhitzt wird.Method according to one of the preceding claims, that in the first step the heating area ( 18 ) of the first workpiece ( 10 ) is heated with infrared radiation. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Temperatur des Erwärmungsbereichs (18) während des Erhitzens überwacht wird.Method according to one of the preceding claims, characterized in that the temperature of the heating region ( 18 ) is monitored during heating. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Temperatur des Presswerkzeugs (24) unterhalb des Verformbarkeitstemperaturbereichs des Kunststoffmaterials gehalten wird.Method according to one of the preceding claims, characterized in that the temperature of the pressing tool ( 24 ) is kept below the deformability temperature range of the plastic material. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Anpressdauer im zweiten Schritt zwischen 0,5 s und 10 s liegt.Method according to one of the preceding claims, characterized characterized in that the pressing time in the second step between 0.5 s and 10 s. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Pressabschnitt (28) des ersten Werkstücks (10) und das zweite Werkstück (12) mittels eines federbelasteten Stempels gegeneinander gepresst werden.Method according to one of the preceding claims, characterized in that the pressing section ( 28 ) of the first workpiece ( 10 ) and the second workpiece ( 12 ) are pressed against each other by means of a spring-loaded punch. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass ein Presswerkzeug verwendet wird, dessen Pressfläche eine Antihaftbeschichtung aufweist.Method according to one of the preceding claims, characterized characterized in that a pressing tool is used, the pressing surface of which Has non-stick coating. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass ein Presswerkzeug (24) verwendet wird, dessen Pressfläche (26) poliert ist.Method according to one of the preceding claims, characterized in that a pressing tool ( 24 ) is used, the press surface ( 26 ) is polished. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass vor dem Aneinanderpressen von Presswerkzeug (24) und Pressabschnitt (28) in dem zweiten Schritt ein Trennmittel auf die Pressfläche des Presswerkzeugs (24) und/oder den Pressabschnitt (28) aufgebracht wird.Method according to one of the preceding claims, characterized in that before the pressing tool ( 24 ) and press section ( 28 ) in the second step, a release agent on the pressing surface of the pressing tool ( 24 ) and / or the press section ( 28 ) is applied.
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DE102009004439A1 (en) * 2009-01-13 2010-07-15 Volkswagen Ag Torque measuring unit for vehicle steering gear, has pin-like projections formed at measuring sensor cover and made of plastic material, where pin-like projections are connected at housing by retainer in play free manner
DE102011101482A1 (en) * 2011-05-13 2012-11-15 Thyssenkrupp Presta Ag Sensor arrangement for a rotatable shaft
WO2012156053A1 (en) 2011-05-13 2012-11-22 Thyssenkrupp Presta Ag Sensor arrangement for a rotatable shaft
DE102011101482B4 (en) * 2011-05-13 2017-05-11 Thyssenkrupp Presta Aktiengesellschaft Sensor arrangement for a rotatable shaft
DE102012013750A1 (en) * 2012-06-21 2013-12-24 Johnson Controls Gmbh Method for connecting two components
US9555461B2 (en) 2012-06-21 2017-01-31 Johnson Controls Gmbh Method for connecting two components
BE1023624B1 (en) * 2016-03-30 2017-05-19 Bart Gerard Boucherie Method and device for producing a brush or a brush and support for a brush or a brush
WO2017167608A1 (en) * 2016-03-30 2017-10-05 Gb Boucherie Nv Method and device for producing a brush or a paintbrush, and carrier for a brush or a paintbrush

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