DE102021130215A1 - Level measuring device for measuring a level in a lattice tank - Google Patents

Level measuring device for measuring a level in a lattice tank Download PDF

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Publication number
DE102021130215A1
DE102021130215A1 DE102021130215.3A DE102021130215A DE102021130215A1 DE 102021130215 A1 DE102021130215 A1 DE 102021130215A1 DE 102021130215 A DE102021130215 A DE 102021130215A DE 102021130215 A1 DE102021130215 A1 DE 102021130215A1
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Germany
Prior art keywords
level
tank
measuring
measuring device
lpwan
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Pending
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DE102021130215.3A
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German (de)
Inventor
Stephan Heide
Alexander Kahlig
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IFM Electronic GmbH
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IFM Electronic GmbH
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Priority to DE102021130215.3A priority Critical patent/DE102021130215A1/en
Publication of DE102021130215A1 publication Critical patent/DE102021130215A1/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/16Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means
    • G01M3/18Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
    • G01M3/186Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/26Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields
    • G01F23/263Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields by measuring variations in capacitance of capacitors
    • G01F23/265Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields by measuring variations in capacitance of capacitors for discrete levels
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/28Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
    • G01F23/296Acoustic waves
    • G01F23/2962Measuring transit time of reflected waves

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)

Abstract

Es ist eine Füllstandsmesseinrichtung zur Messung eines Füllstandes in einem Gittertank,mit einem auf der Oberseite des Tanks angeordneten Ultraschall Ganzmetallsensor zu Füllstandsmessung und einem kapazitiven Sensor auf der Unterseite des Tanks zur Leckagedetektion, angegeben. Wobei die beiden Sensoren mit einer LPWAN-Funkeinheit verbunden sind, die die Füllstandsmesswerte und eine Leckagewarnung an eine LPWAN-Basisstation überträgt.A level measuring device for measuring a level in a grid tank is specified, with an ultrasonic all-metal sensor arranged on the top of the tank for measuring the level and a capacitive sensor on the underside of the tank for leak detection. The two sensors are connected to an LPWAN radio unit that transmits the level readings and a leak warning to an LPWAN base station.

Description

Die Erfindung betrifft eine Füllstandsmesseinrichtung zur Messung eines Füllstandes in einem Gittertank.The invention relates to a fill level measuring device for measuring a fill level in a grid tank.

Aus der EP3736545A1 ist eine Füllstandsmesseinrichtung zur Messung eines Füllstandes in einem Container bekannt. Diese Vorrichtung benötigt eine externe Stromversorgung.From the EP3736545A1 a filling level measuring device for measuring a filling level in a container is known. This device requires an external power supply.

Mit dieser Füllstandsmesseinrichtung ist keine Leckageüberwachung möglich.Leakage monitoring is not possible with this level measuring device.

Aufgabe der Erfindung ist es, eine Füllstandsmesseinrichtung zur Messung eines Füllstandes in einem Gittertank anzugeben, die oben genannten Nachteile zu überwindet, die wenig Energie verbraucht und die kostengünstig ist.The object of the invention is to specify a fill level measuring device for measuring a fill level in a lattice tank that overcomes the disadvantages mentioned above, consumes little energy and is inexpensive.

Gelöst wird diese Aufgabe durch die im Anspruch 1 angegebenen Merkmale.This problem is solved by the features specified in claim 1.

Vorteilhafte Weiterentwicklungen sind in den Unteransprüchen angegeben.Advantageous further developments are specified in the dependent claims.

Es zeigen:

  • 1 einen Gittertank mit einer erfindungsgemäßen Füllstandsmesseinrichtung.
Show it:
  • 1 a grid tank with a level measuring device according to the invention.

1 zeigt einen Standard Gittertank (IBC-Container) mit einem Ultraschall Ganzmetallsensor, der auf der Oberseite des Gittertanks angeordnet ist und einem kapazitiven Sensor der auf der Unterseite des Tanks angeordnet ist. 1 shows a standard lattice tank (IBC container) with an ultrasonic all-metal sensor arranged on the top of the lattice tank and a capacitive sensor arranged on the bottom of the tank.

Nachfolgend ist die Erfindung näher beschrieben.The invention is described in more detail below.

Die Erfindung betrifft die Kombination aus einem robustem Ultraschall-Ganzmetallsensor, kapazitiven Sensor und LPWAN-Funkeinheit (z. B. io-key FA. ifm electronic) zur Übertragung der Informationen (Füllstand und ggf. Alarm einer Leckage) in die Cloud.The invention relates to the combination of a robust ultrasonic all-metal sensor, capacitive sensor and LPWAN radio unit (e.g. io-key FA. ifm electronic) for the transmission of information (fill level and, if necessary, a leakage alarm) to the cloud.

Intermediate bulk Container (IBC) können unterschiedlichste Medien beinhalten und finden beispielsweise in der Industrie zahlreich Anwendung. Eine Füllstandsüberwachung dieser Container geschieht heute noch größtenteils mittels manueller, visueller Inspektionen. Aufgrund der Standardisierung von IBC Container, handelt es sich bei den Verschlusskappen um genormte Varianten, die beispielsweise durch Deckel mit einer Montagemöglichkeit für die Ultraschallsensoren ersetzt werden können.Intermediate bulk containers (IBC) can contain a wide variety of media and are used in many areas, for example in industry. Level monitoring of these containers is still largely done today by means of manual, visual inspections. Due to the standardization of IBC containers, the sealing caps are standardized variants that can be replaced, for example, by covers with a mounting option for the ultrasonic sensors.

Für die frühzeitige Erkennung eines baldigen Unterschreitens eines Mindestfüllstandes sowie zur Routenplanung einer effizienten Befüllung, bedarf es einer kontinuierlichen Füllstandsmessung. Aufgrund der Gegebenheit, dass sich die Container meist verteilt in Werkshallen/auf Werksgeländen befinden, ist eine Dateninfrastruktur nicht immer gegeben, weshalb eine Funktechnologie die ideale Lösung für den Datentransport darstellt.Continuous level measurement is required for early detection of soon falling below a minimum level and for route planning for efficient filling. Due to the fact that the containers are mostly distributed in factory halls/on factory premises, a data infrastructure is not always available, which is why radio technology is the ideal solution for data transport.

Zu Überwachung eignet sich ein Ultraschall-Ganzmetallsensor (die Vielfältigkeit der Medien bedarf den Einsatz eines Sensors, der eine hohe Resistenz gegenüber unterschiedlichen Medien aufweist) in Kombination mit einem io-key und der LPWAN (Low Power Wide Area Network) Funktechnologie NB-IoT (zellulare Mobilfunktechnologie Narrowband-loT). Neben der Füllstandsüberwachung kann es durchaus von Interesse sein, ob eine Leckage vorhanden ist. Hierzu kann ebenfalls ein unter dem Container befindlicher kapazitiver Sensor mit dem io-key verbunden werden, der Leckagen frühzeitig erkennt und als Warnung an einen zuvor definierten Empfängerkreis weiterleitet (Einschränkung des Leckage-Sensors: Nur Indoor).An ultrasonic all-metal sensor is suitable for monitoring (the variety of media requires the use of a sensor that has a high resistance to different media) in combination with an io-key and the LPWAN (Low Power Wide Area Network) wireless technology NB-IoT ( cellular mobile radio technology Narrowband-loT). In addition to level monitoring, it can also be of interest whether there is a leak. For this purpose, a capacitive sensor located under the container can also be connected to the io-key, which detects leaks at an early stage and forwards them as a warning to a previously defined group of recipients (restriction of the leak sensor: only indoors).

ZITATE ENTHALTEN IN DER BESCHREIBUNGQUOTES INCLUDED IN DESCRIPTION

Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of documents cited by the applicant was generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Zitierte PatentliteraturPatent Literature Cited

  • EP 3736545 A1 [0002]EP 3736545 A1 [0002]

Claims (1)

Füllstandsmesseinrichtung zur Messung eines Füllstandes in einem Gittertank, mit einem auf der Oberseite des Tanks angeordneten Ultraschall Ganzmetallsensor zu Füllstandsmessung und einem kapazitiven Sensor auf der Unterseite des Tanks zur Leckagedetektion, die mit einer LPWAN-Funkeinheit verbunden sind, die die Füllstandsmesswerte und eine Leckagewarnung an eine LPWAN-Basisstation überträgt.Level measuring device for measuring a level in a lattice tank, with an ultrasonic all-metal sensor arranged on the top of the tank for level measurement and a capacitive sensor on the underside of the tank for leak detection, which are connected to an LPWAN radio unit that transmits the level readings and a leak warning to a LPWAN base station transmits.
DE102021130215.3A 2021-11-18 2021-11-18 Level measuring device for measuring a level in a lattice tank Pending DE102021130215A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE102021130215.3A DE102021130215A1 (en) 2021-11-18 2021-11-18 Level measuring device for measuring a level in a lattice tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102021130215.3A DE102021130215A1 (en) 2021-11-18 2021-11-18 Level measuring device for measuring a level in a lattice tank

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DE102021130215A1 true DE102021130215A1 (en) 2023-05-25

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DE102021130215.3A Pending DE102021130215A1 (en) 2021-11-18 2021-11-18 Level measuring device for measuring a level in a lattice tank

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018002363A1 (en) 2016-07-01 2018-01-04 Serviglp, S.L. Monitoring a product level in a container
US20200240827A1 (en) 2019-01-29 2020-07-30 Chevron U.S.A. Inc. Devices, systems and methods for wirelessly monitoring liquid storage containers
CN211535097U (en) 2019-12-13 2020-09-22 杭州师范大学 Medical flexible hair band device that has temperature measurement and cooling function
CN111735577A (en) 2020-07-03 2020-10-02 常州博瑞电力自动化设备有限公司 Cabinet type device and liquid leakage detection structure thereof
EP3736545A1 (en) 2019-05-09 2020-11-11 VEGA Grieshaber KG Fill level measuring device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018002363A1 (en) 2016-07-01 2018-01-04 Serviglp, S.L. Monitoring a product level in a container
US20200240827A1 (en) 2019-01-29 2020-07-30 Chevron U.S.A. Inc. Devices, systems and methods for wirelessly monitoring liquid storage containers
EP3736545A1 (en) 2019-05-09 2020-11-11 VEGA Grieshaber KG Fill level measuring device
CN211535097U (en) 2019-12-13 2020-09-22 杭州师范大学 Medical flexible hair band device that has temperature measurement and cooling function
CN111735577A (en) 2020-07-03 2020-10-02 常州博瑞电力自动化设备有限公司 Cabinet type device and liquid leakage detection structure thereof

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