DE102019217711A1 - Application of material to a foam to close a cavity - Google Patents
Application of material to a foam to close a cavity Download PDFInfo
- Publication number
- DE102019217711A1 DE102019217711A1 DE102019217711.5A DE102019217711A DE102019217711A1 DE 102019217711 A1 DE102019217711 A1 DE 102019217711A1 DE 102019217711 A DE102019217711 A DE 102019217711A DE 102019217711 A1 DE102019217711 A1 DE 102019217711A1
- Authority
- DE
- Germany
- Prior art keywords
- foam
- solder
- soldering
- cavity
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
- B23P6/002—Repairing turbine components, e.g. moving or stationary blades, rotors
- B23P6/007—Repairing turbine components, e.g. moving or stationary blades, rotors using only additive methods, e.g. build-up welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0018—Brazing of turbine parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/008—Soldering within a furnace
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/34—Laser welding for purposes other than joining
- B23K26/342—Build-up welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/06—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for positioning the molten material, e.g. confining it to a desired area
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/005—Repairing methods or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/001—Turbines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/20—Specially-shaped blade tips to seal space between tips and stator
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
- F05D2230/234—Laser welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
- F05D2230/237—Brazing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
- F05D2230/238—Soldering
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/30—Manufacture with deposition of material
- F05D2230/31—Layer deposition
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/50—Intrinsic material properties or characteristics
- F05D2300/514—Porosity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/612—Foam
Abstract
Durch die Verwendung von Schaum, um einen Hohlraum zu überbrücken, kann in bekannter Weise ein Reparaturverfahren verwendet werden, um Material aufzutragen.By using foam to bridge a cavity, a repair process can be used to apply material in a known manner.
Description
Die Erfindung betrifft die Anwendung von Schäumen, insbesondere von Lotschäumen und den Materialauftrag auf diesen Schaum, um einen Hohlraum für den Materialauftrag zu überbrücken.The invention relates to the use of foams, in particular solder foams, and the application of material to this foam in order to bridge a cavity for the application of material.
Die Erfindung betrifft die Reparatur von hohlen Bauteilen wie von Turbinenlaufschaufeln an der Schaufelspitze. Zur Beseitigung von Rissen in den Turbinenschaufeln müssen manchmal großflächig Bereiche teilweise auch im Kronenboden ausgemuldet werden. Für eine Reparatur mittels LMD (Laser Metal Deposition) fehlt für den Aufbau dann eine Grundlage, auf den die erneuerte Schaufelspitze (Kronenboden, Anstreifkante) wieder aufgebaut werden könnte. Zurzeit werden separat hergestellte Coupons aufgelötet.The invention relates to the repair of hollow components such as turbine blades at the blade tip. To remove cracks in the turbine blades, large areas sometimes have to be hollowed out, sometimes also in the crown base. For a repair by means of LMD (Laser Metal Deposition) there is then no basis for the structure on which the renewed blade tip (crown bottom, rubbing edge) could be built again. At the moment, separately manufactured coupons are soldered on.
Es ist daher Aufgabe der Erfindung oben genanntes Problem zu lösen.It is therefore the object of the invention to solve the above-mentioned problem.
Die Aufgabe wird gelöst durch ein Verfahren gemäß Anspruch 1 und ein repariertes Bauteil gemäß Anspruch 3.The object is achieved by a method according to
In den Unteransprüchen sind weitere vorteilhafte Maßnahmen aufgelistet, die beliebig miteinander kombiniert werden können, um weitere Vorteile zu erzielen.The subclaims list further advantageous measures that can be combined with one another as required in order to achieve further advantages.
Vorgeschlagen wird eine Reparatur des offenen Hohlraums mittels Laser Metal Deposition von Lotschäumen zur Bildung eines Substrats und zur großflächigen Reparatur an Heißgaskomponenten.A repair of the open cavity by means of laser metal deposition of solder foams to form a substrate and for large-area repairs to hot gas components is proposed.
Der Prozess umfasst folgende Schritte:
- 1. Vorbereitung des hohlen Bauteils, insbesondere der Turbinenschaufeln an den Tips durch vollständiges Ausmulden von Bereichen mit Rissen.
- 2. LMD von Mischung aus Lotwerkstoff und einem Zusatzwerkstoff zur Bildung eines Lötschaums.
- 3. LMD von oxidationsbeständigem Zusatzwerkstoff für eine strukturelle Reparatur der Schaufel, Lötschaum dient als Grundwerkstoff (Substrat) für den Aufbau des Schaufeltips.
- 4. Hochtemperaturlöten zur Auflösung des Lötschaums und zur Versiegelung von möglichen, innen liegenden Rissen, die Schaufel wird dabei (top down - Schaufelfuß oben) im Ofen gelötet.
- 1. Preparation of the hollow component, in particular the turbine blades on the tips, by completely hollowing out areas with cracks.
- 2. LMD of a mixture of solder material and a filler material to form a solder foam.
- 3. LMD of oxidation-resistant filler material for a structural repair of the blade, soldering foam serves as the base material (substrate) for the construction of the blade tip.
- 4. High temperature soldering to dissolve the soldering foam and to seal possible internal cracks, the blade is soldered in the furnace (top down - blade root up).
Vorteile:
- • Ermöglichung einer großflächigen Reparatur an Turbinenschaufel mit artgleichen Zusatzwerkstoff;
- • Reparaturverfahren mit minimaler Energieeinbringung in den Grundwerkstoff.
- • Facilitating large-area repairs to turbine blades with filler material of the same type;
- • Repair process with minimal energy input into the base material.
Es zeigen die
In
Durch den Einsatz war dieser Hohlraum
Daher wird gemäß
Der Lötschaum
Der Lötschaum
Der gasbildende Anteil siedet bei der Auftragstemperatur des Materials auf Nickelbasis.The gas-forming part boils at the application temperature of the nickel-based material.
Der Lötschaum weist auf, insbesondere besteht aus drei Pulverwerkstoffen, die in einem geeigneten Gemisch bei einem Schmelzvorgang einen Lötschaum generieren.The soldering foam has, in particular, consists of three powder materials which, in a suitable mixture, generate a soldering foam during a melting process.
Diese drei Pulverwerkstoffe sind beispielhaft:
- • Pulverwerkstoff wie das Grundmaterial, eine Nickelbasis-Superlegierung oder artgleicher Werkstoff, aus dem auch die Turbinenschaufel besteht, wie insbesondere Rene80, Alloy 247, insbesondere mit einem Anteil von 85% - 94%;
- • Pulverwerkstoff Lot, insbesondere ein borhaltiges Lot, das zum Engspaltlöten eingesetzt wird, insbesondere Amdry BRB, Amdry DF-4B, insbesondere mit einem Anteil von 5% -10%;
- • Pulverwerkstoff, der bei einer Temperatur ähnlich der Schmelztemperatur gasförmig wird, insbesondere Strontiumcarbonat Siedepunkt: 1973K - das heißt 1973K werden an der Schmelzbadoberfläche benötigt, damit sich ein Gas ausbildet, insbesondere mit einem Anteil von 1% - 5%.
- • Powder material such as the base material, a nickel-based superalloy or material of the same type from which the turbine blade is also made, such as in particular Rene80, Alloy 247, in particular with a proportion of 85% - 94%;
- • Powder material solder, in particular a boron-containing solder which is used for narrow gap soldering, in particular Amdry BRB, Amdry DF-4B, in particular with a proportion of 5% -10%;
- • Powder material that becomes gaseous at a temperature similar to the melting temperature, especially strontium carbonate Boiling point: 1973K - that is, 1973K are required on the melt pool surface so that a gas is formed, in particular with a proportion of 1% - 5%.
Dann kann wie gewohnt metallisches Material
In einem der letzten Schritte findet optional ein Hochtemperaturlöten statt, durch den der Schaum
Das Material
„Deutlich unterschiedlich“ bedeutet, dass zumindest ein Legierungselement mehr oder weniger vorhanden ist und/oder sich der Gehalt zumindest eines Legierungselementes um mindestens 20% unterscheidet.The
“Significantly different” means that at least one alloying element is more or less present and / or the content of at least one alloying element differs by at least 20%.
Der Aufbau mit dem Material
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019217711.5A DE102019217711A1 (en) | 2019-11-18 | 2019-11-18 | Application of material to a foam to close a cavity |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019217711.5A DE102019217711A1 (en) | 2019-11-18 | 2019-11-18 | Application of material to a foam to close a cavity |
Publications (1)
Publication Number | Publication Date |
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DE102019217711A1 true DE102019217711A1 (en) | 2021-05-20 |
Family
ID=75683265
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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DE102019217711.5A Withdrawn DE102019217711A1 (en) | 2019-11-18 | 2019-11-18 | Application of material to a foam to close a cavity |
Country Status (1)
Country | Link |
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DE (1) | DE102019217711A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4295990A1 (en) * | 2022-06-24 | 2023-12-27 | ANSALDO ENERGIA S.p.A. | Method for repairing blades of gas turbine engines |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2721696A1 (en) * | 1977-05-13 | 1978-11-16 | Remain Repair And Maintenance | Damaged plates are repaired - by casting foamed plastic in damaged aperture abutted on opposite sides by polyester impregnated glass fibre mats and casting plates |
DE10008257A1 (en) * | 2000-02-23 | 2001-08-30 | Alstom Power Schweiz Ag Baden | Process for repairing a gas turbine component |
US20150321289A1 (en) * | 2014-05-12 | 2015-11-12 | Siemens Energy, Inc. | Laser deposition of metal foam |
DE102016216721A1 (en) * | 2016-09-05 | 2018-03-08 | Siemens Aktiengesellschaft | Method for additive production by means of porous auxiliary structure, component and device |
-
2019
- 2019-11-18 DE DE102019217711.5A patent/DE102019217711A1/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2721696A1 (en) * | 1977-05-13 | 1978-11-16 | Remain Repair And Maintenance | Damaged plates are repaired - by casting foamed plastic in damaged aperture abutted on opposite sides by polyester impregnated glass fibre mats and casting plates |
DE10008257A1 (en) * | 2000-02-23 | 2001-08-30 | Alstom Power Schweiz Ag Baden | Process for repairing a gas turbine component |
US20150321289A1 (en) * | 2014-05-12 | 2015-11-12 | Siemens Energy, Inc. | Laser deposition of metal foam |
DE102016216721A1 (en) * | 2016-09-05 | 2018-03-08 | Siemens Aktiengesellschaft | Method for additive production by means of porous auxiliary structure, component and device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4295990A1 (en) * | 2022-06-24 | 2023-12-27 | ANSALDO ENERGIA S.p.A. | Method for repairing blades of gas turbine engines |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
R163 | Identified publications notified | ||
R119 | Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee |