EP3317042A1 - Part, and filling of a defective spot by means of alternative solder and parent metal layers - Google Patents

Part, and filling of a defective spot by means of alternative solder and parent metal layers

Info

Publication number
EP3317042A1
EP3317042A1 EP16766275.8A EP16766275A EP3317042A1 EP 3317042 A1 EP3317042 A1 EP 3317042A1 EP 16766275 A EP16766275 A EP 16766275A EP 3317042 A1 EP3317042 A1 EP 3317042A1
Authority
EP
European Patent Office
Prior art keywords
base material
defect
filling
solder
component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP16766275.8A
Other languages
German (de)
French (fr)
Inventor
Bernd Burbaum
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens AG
Original Assignee
Siemens AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens AG filed Critical Siemens AG
Publication of EP3317042A1 publication Critical patent/EP3317042A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/34—Laser welding for purposes other than joining
    • B23K26/342—Build-up welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00—Soldering, e.g. brazing, or unsoldering
    • B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • B23K1/0018—Brazing of turbine parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • B23K26/144—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor the fluid stream containing particles, e.g. powder
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24—Selection of soldering or welding materials proper
    • B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3033—Ni as the principal constituent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00—Arc welding or cutting
    • B23K9/04—Welding for other purposes than joining, e.g. built-up welding
    • B23K9/044—Built-up welding on three-dimensional surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00—Restoring or reconditioning objects
    • B23P6/002—Repairing turbine components, e.g. moving or stationary blades, rotors
    • B23P6/007—Repairing turbine components, e.g. moving or stationary blades, rotors using only additive methods, e.g. build-up welding
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/005—Repairing methods or devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00—Manufacture
    • F05D2230/20—Manufacture essentially without removing material
    • F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
    • F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00—Manufacture
    • F05D2230/20—Manufacture essentially without removing material
    • F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
    • F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
    • F05D2230/234—Laser welding
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00—Manufacture
    • F05D2230/20—Manufacture essentially without removing material
    • F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
    • F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
    • F05D2230/237—Brazing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00—Manufacture
    • F05D2230/20—Manufacture essentially without removing material
    • F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
    • F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
    • F05D2230/238—Soldering
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00—Manufacture
    • F05D2230/30—Manufacture with deposition of material

Definitions

  • the invention relates to a filling of a defect in which a layer of solder and a base material or material similar material is used to fill the defect.
  • the idea relates to a coating repair, in particular by means of laser beam build-up welding of components in combination with a solder material. Materials are used for this process. This is a material with a high proportion of intermetallic phase, e.g. Rene80 and a similar solder material. Fast build-up welding can rapidly switch back and forth between at least two streams of powder masses of different chemical composition, so that the chemical composition of the applied material changes seamlessly and no break in the powder mass flow into the molten bath occurs.
  • similar soldering materials in addition to the powder of the base materials can be used as filler metals for laser deposition welding.
  • the advantages are improved material properties of the component compared to conventionally welded components and an equal thermal expansion coefficient due to the same type of repair.
  • the figure shows a component 1 with a defect 4.
  • the component 1 may be any component of a metal.
  • the component is a high-temperature component, in particular a turbine, in particular a gas turbine, which then has a nickel- or cobalt-based superalloy.
  • defect 4 where there is too little material and must be replenished.
  • this is a trough.
  • the shape of the defect 4 is not restrictive, that is, a flank can also be open and have no side surface.
  • a substrate 14 of this component 1 has a certain base material, which has a certain melting point.
  • a solder material has melting point depressants such as boron (B), silicon (Si), germanium (Ge), magnesium (Mg), manganese (Mn) in addition to the base material or another composition which has a melting point which is at least 10K, in particular 20K lower relative to the base material.
  • melting point depressants such as boron (B), silicon (Si), germanium (Ge), magnesium (Mg), manganese (Mn) in addition to the base material or another composition which has a melting point which is at least 10K, in particular 20K lower relative to the base material.
  • the defect 4 is filled in layers and alternately with a base material or material similar to base material and a solder material. This starts, for example, with a layer or lower layer 10 'made of a solder material, on which the base material or the material similar to the base material is applied as a layer 11'. This is continued alternately until the defect 4 is completely filled and then provided with a filling 7.
  • the thickness of the individual layers 10 ⁇ , 11 ⁇ , 10 ⁇ ⁇ , 11 ⁇ ⁇ , ... can be different from each other and vary along the direction of the outer surface 17 towards.
  • the individual layers 10 ⁇ , 11 ⁇ , 10 ⁇ ⁇ , 11 ⁇ ⁇ , ... are means of a build-up welding process, in particular a powder-ver Huaweissch spavons generated more in particular a laser powder build-up welding process.
  • the individual webs are laid so that they are optimal for the subsequent load direction 20.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • General Engineering & Computer Science (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention relates to a part and to the filling, layer by layer, of a defective spot by means of solder and parent metal. Since a defective spot is filled layer by layer (10', 11', ...), good mechanical properties are obtained for the defective spot (4) and the entire part (1).

Description

BAUTEIL UND AUFFÜLLUNG EINER FEHLSTELLE MITTELS ALTERNATIVEN LOT- UND GRUNDWERKSTOFFSCHICHTEN  CONSTRUCTION AND FILLING OF AN ERROR BY ALTERNATIVE LOT AND BASE MATERIAL LAYERS
Die Erfindung betrifft eine Auffüllung einer Fehlstelle, bei dem schichtweise ein Lot- und ein Grundwerkstoff oder grund- werkstoffähnliches Material verwendet wird, um die Fehlstelle aufzufüllen . Die Idee betrifft eine Beschichtungsreparatur, insbesondere mittels Laserstrahl- Auftragsschweißen von Bauteilen in Kombination mit einem Lotwerkstoff. Für diesen Prozess werden Werkstoffe eingesetzt. Dabei handelt es sich um einen Werkstoffen mit großem Anteil an intermetallischer Phase, z.B. Rene80 und einen artähnlichen Lotwerkstoff. Beim Auftragsschweißen mit schnellem Pulverschalter kann zwischen mindestens zwei Pulvermassenströmen mit unterschiedlicher chemischer Zusammensetzung schnell hin- und her zu schalten, so dass sich die chemische Zusammensetzung des aufgetragenen Werkstoffes nahtlos ändert und es zu keinem Abbruch des Pulvermassenstroms in das Schmelzbad kommt. Somit können auch artähnliche Lötwerkstoffe neben dem Pulver aus den Grundwerkstoffen (z.B. Rene80) als Zusatzwerkstoffe für das Laserstrahl-Auftragsschweißen eingesetzt werden. The invention relates to a filling of a defect in which a layer of solder and a base material or material similar material is used to fill the defect. The idea relates to a coating repair, in particular by means of laser beam build-up welding of components in combination with a solder material. Materials are used for this process. This is a material with a high proportion of intermetallic phase, e.g. Rene80 and a similar solder material. Fast build-up welding can rapidly switch back and forth between at least two streams of powder masses of different chemical composition, so that the chemical composition of the applied material changes seamlessly and no break in the powder mass flow into the molten bath occurs. Thus, similar soldering materials in addition to the powder of the base materials (such as Rene80) can be used as filler metals for laser deposition welding.
Bisher gibt es keine Beschichtungsverfahren für Nickelbasis- Superlegierungen mit großem Anteil an intermetallischer Phase wie Rene80, In738. Beim Coupon Repair mittels Hochtemperaturlöten werden Grundwerkstoff und Zusatzwerkstoff vermischt und zu einem Coupon geformt. So far, there are no coating processes for nickel-based superalloys with a high proportion of intermetallic phase such as Rene80, In738. In the coupon repair by means of high-temperature soldering base material and filler are mixed and formed into a coupon.
Es ist daher Aufgabe der Erfindung oben genanntes Problem zu lösen . Die Aufgabe wird gelöst durch ein Bauteil gemäß Anspruch 1 und ein Verfahren gemäß Anspruch 2. In den Unteransprüchen sind weitere vorteilhafte Maßnahmen aufgelistet, die beliebig miteinander kombiniert werden können, um weitere Vorteile zu erzielen. Es zeigt die Figur ein erfindungsgemäßes Bauteil 1 und die erfindungsgemäße Vorgehensweise. It is therefore an object of the invention to solve the above-mentioned problem. The object is achieved by a component according to claim 1 and a method according to claim 2. In the dependent claims further advantageous measures are listed, which can be combined with each other in order to achieve further advantages. It shows the figure an inventive component 1 and the procedure of the invention.
Die Figur und die Beschreibung stellen nur Ausführungsbeispiele der Erfindung dar. The figure and the description represent only embodiments of the invention.
In einem beschädigten Bereich einer Turbinenschaufel als beispielhaftes Bauteil werden Muldengeometrien gefertigt, so dass Risse und Oxide für eine anschließende Beschichtung vollständig entfernt sind. Die vorgefertigten Muldengeome- trien werden anschließend vorzugsweise mittels Laserstrahl- Auftragsschweißen unter Verwendung von zwei Werkstoffen wieder aufgefüllt. Dabei wird einmal der Grundwerkstoff dem Schmelzbad zugeführt. Als zweiter Werkstoff wird ein artähnlicher Werkstoff eingesetzt, der bisher für das Engspaltlöten von Rissen dieser Grundwerkstoffe verwendet wird. Beide Werkstoffe werden schichtweise übereinander auftragsgeschweißt, so dass die auftragsgeschweißten Schichten in der Hauptbelastungsrichtung ausgerichtet werden. Zum schnellen Schalten zwischen beiden Werkstoffen kann ein schneller Pulverschalter während des Schweißprozesses eingesetzt werden. Während des Schweißens vom Grundwerkstoff kommt es aufgrund des großen Anteils an intermetallischer Phase zu Heißrissbildung im Schweißgut. In einer abschließenden Wärmebehandlung nach dem Schweißprozess werden diese Heißrisse durch den Lotwerkstoff verschlossen und es wird ein rissfreies Gefüge ausgebildet. In a damaged area of a turbine blade as an exemplary component, well geometries are fabricated so that cracks and oxides are completely removed for subsequent coating. The prefabricated depression geometries are subsequently filled up again, preferably by means of laser-beam build-up welding, using two materials. Once the base material is supplied to the molten bath. The second material used is a similar material, which has hitherto been used for the narrow gap soldering of cracks in these base materials. Both materials are welded on top of each other layer by layer, so that the job-welded layers are aligned in the main load direction. For fast switching between both materials, a fast powder switch can be used during the welding process. During welding of the base material, hot cracking of the weld metal occurs due to the large proportion of intermetallic phase. In a final heat treatment after the welding process, these hot cracks are closed by the solder material and it is formed a crack-free structure.
Die Vorteile sind verbesserte Materialeigenschaften des Bauteils im Vergleich zu konventionell geschweißten Bauteilen und ein gleicher thermischer Ausdehnungskoeffizient aufgrund der artgleichen Reparatur. The advantages are improved material properties of the component compared to conventionally welded components and an equal thermal expansion coefficient due to the same type of repair.
Es zeigt die Figur ein Bauteil 1 mit einer Fehlstelle 4. Das Bauteil 1 kann jedes beliebige Bauteil aus einem Metall sein. Insbesondere ist das Bauteil ein Hochtemperaturbauteil, insbesondere einer Turbine, ganz insbesondere einer Gasturbine, das dann eine nickel- oder kobaltbasierte Superlegie- rung aufweist. The figure shows a component 1 with a defect 4. The component 1 may be any component of a metal. In particular, the component is a high-temperature component, in particular a turbine, in particular a gas turbine, which then has a nickel- or cobalt-based superalloy.
Bei der Neuherstellung oder bei der Wiederaufbearbeitung gibt es eine Fehlstelle 4, an der zu wenig Material vorhanden ist und die wieder aufgefüllt werden muss. In diesem Ausführungs- beispiel ist dies eine Mulde. Die Form der Fehlstelle 4 ist aber nicht einschränkend, das heisst, eine Flanke kann auch offen sein und keine Seitenfläche aufweisen. In the new production or reprocessing, there is a defect 4, where there is too little material and must be replenished. In this embodiment, this is a trough. The shape of the defect 4 is not restrictive, that is, a flank can also be open and have no side surface.
Ein Substrat 14 dieses Bauteils 1 weist einen bestimmten Grundwerkstoff auf, der einen bestimmten Schmelzpunkt aufweist . A substrate 14 of this component 1 has a certain base material, which has a certain melting point.
Ein Lotwerkstoff weist Schmelzpunkterniedriger wie Bor (B) , Silizium (Si) , Germanium (Ge) , Magnesium (Mg) , Mangan (Mn) zusätzlich zum Grundwerkstoff auf oder eine andere Zusammen- Setzung, der eine um mindestens 10K, insbesondere 20K niedrigeren Schmelztemperatur gegenüber dem Grundwerkstoff aufweist .  A solder material has melting point depressants such as boron (B), silicon (Si), germanium (Ge), magnesium (Mg), manganese (Mn) in addition to the base material or another composition which has a melting point which is at least 10K, in particular 20K lower relative to the base material.
Wenn von Grundwerkstoff die Rede ist, kann auch von grund- werkstoffähnlichem Material gesprochen werden, der dann eine andere Zusammensetzung, eine andere Schmelztemperatur als der Grundwerkstoff des Substrats 14 aufweist, der aber immer noch eine um mindestens 10K, insbesondere 20K höhere Schmelztemperatur als der Lotwerkstoff aufweist. Die Fehlstelle 4 wird schichtweise und abwechselnd mit einem Grundwerkstoff oder grundwerkstoffähnlichen Material und einem Lotwerkstoff aufgefüllt. Dabei fängt man beispielsweise mit einer Schicht oder unteren Lage 10' aus einem Lotwerkstoff an, auf dem der Grundwerkstoff oder das grundwerkstoff- ähnliche Material als eine Schicht 11' aufgetragen wird. Dies wird alternierend fortgesetzt bis die Fehlstelle 4 vollständig aufgefüllt ist und dann mit einer Füllung 7 versehen ist. Die Dicke der einzelnen Lagen 10 λ, 11 λ, 10λ λ, 11λ λ, ... können untereinander verschieden sein und auch entlang der Aufbaurichtung zur äußeren Oberfläche 17 hin variieren. If reference is made to base material, it is also possible to speak of material similar to base material, which then has a different composition, a different melting temperature than the base material of the substrate 14, but which still has a melting temperature which is at least 10K, in particular 20K, higher than that of the solder material having. The defect 4 is filled in layers and alternately with a base material or material similar to base material and a solder material. This starts, for example, with a layer or lower layer 10 'made of a solder material, on which the base material or the material similar to the base material is applied as a layer 11'. This is continued alternately until the defect 4 is completely filled and then provided with a filling 7. The thickness of the individual layers 10 λ , 11 λ , 10 λ λ , 11 λ λ , ... can be different from each other and vary along the direction of the outer surface 17 towards.
Die einzelnen Schichten 10 λ, 11 λ, 10λ λ, 11λ λ, ... werden mit- tels eines Auftragsschweißverfahrens, insbesondere eines Pul- verauftragsschweißverfahrens , ganz insbesondere eines Laserpulverauftragsschweißverfahrens erzeugt. Dabei werden die einzelnen Bahnen so gelegt, dass sie optimal zur späteren Belastungsrichtung 20 liegen. With- the individual layers 10 λ, 11 λ, 10 λ λ, 11 λ λ, ... are means of a build-up welding process, in particular a powder-verauftragsschweißverfahrens generated more in particular a laser powder build-up welding process. The individual webs are laid so that they are optimal for the subsequent load direction 20.

Claims

Patentansprüche claims
1. Bauteil (1) 1st component (1)
mit einer aufgefüllten Fehlstelle (4),  with a filled-in defect (4),
wobei das Bauteil (1) zumindest aufweist:  wherein the component (1) comprises at least:
ein Substrat (14) mit der Fehlstelle (4) ,  a substrate (14) with the defect (4),
wobei das Substrat (14) einen Grundwerkstoff aufweist, wobei die Fehlstelle (4) schichtweise abwechselnd mit einem Grundwerkstoff oder grundwerkstoffähnlichem Material  wherein the substrate (14) comprises a base material, wherein the defect (4) in layers alternately with a base material or material similar to material
und einem Lotwerkstoff aufgefüllt ist,  and a solder material is filled,
bei dem der Lotwerkstoff gegenüber dem Grundwerkstoff oder dem grundwerkstoffähnlichem Material eine um mindestens 10K, insbesondere um mindestens 20K niedrigere Schmelztemperatur aufweist.  in which the solder material has a melting point which is at least 10K, in particular at least 20K, lower than the base material or the base material-like material.
2. Verfahren zur Auffüllung einer Fehlstelle (4), 2. Method for filling a defect (4),
insbesondere zur Herstellung eines Bauteils (1) nach An- spruch 1,  in particular for producing a component (1) according to claim 1,
bei dem eine Fehlstelle (4) eines Substrats (14) aus einem Grundwerkstoff schichtweise abwechselnd mit einem Grundwerkstoff oder grundwerkstoffähnlichem Material und einem Lotwerkstoff aufgefüllt wird,  in which a defect (4) of a substrate (14) made of a base material is filled in layers alternately with a base material or base material-like material and a brazing material,
bis die Fehlstelle (4) vollständig aufgefüllt ist,  until the defect (4) is completely filled up,
bei dem der Lotwerkstoff gegenüber dem Grundwerkstoff oder dem grundwerkstoffähnlichem Material eine um mindestens 10K, insbesondere um mindestens 20K niedrigere Schmelztemperatur aufweist .  in which the solder material has a melting point which is at least 10K, in particular at least 20K, lower than the base material or the base material-like material.
3. Bauteil oder Verfahren nach Anspruch 1 oder 2, 3. Component or method according to claim 1 or 2,
bei dem die Lagen (10 11 λ, 10λ λ, 1Γ \ ...) durch ein Pulverauftragsschweißverfahren, wherein the layers (10 11 λ , 10 λ λ , 1Γ \ ...) by a powder coating method,
insbesondere ein Laserpulverauftragsschweißverfahren  in particular a Laserpulverauftragsschweißverfahren
erzeugt sind oder werden.  are generated or become.
EP16766275.8A 2015-10-07 2016-09-12 Part, and filling of a defective spot by means of alternative solder and parent metal layers Withdrawn EP3317042A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102015219345.4A DE102015219345A1 (en) 2015-10-07 2015-10-07 Component and layered filling of a defect by means of solder and base material
PCT/EP2016/071401 WO2017060044A1 (en) 2015-10-07 2016-09-12 Part, and filling of a defective spot by means of alternative solder and parent metal layers

Publications (1)

Publication Number Publication Date
EP3317042A1 true EP3317042A1 (en) 2018-05-09

Family

ID=56936400

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16766275.8A Withdrawn EP3317042A1 (en) 2015-10-07 2016-09-12 Part, and filling of a defective spot by means of alternative solder and parent metal layers

Country Status (4)

Country Link
US (1) US20200164465A1 (en)
EP (1) EP3317042A1 (en)
DE (1) DE102015219345A1 (en)
WO (1) WO2017060044A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10625361B2 (en) * 2017-06-14 2020-04-21 General Electric Company Method of welding superalloys
CN111315960B (en) * 2017-11-13 2023-04-28 西门子能源全球两合公司 Method for manufacturing materials difficult to weld
US20240293869A1 (en) * 2023-03-03 2024-09-05 Pratt & Whitney Canada Corp. Adaptive overhaul with two braze material and structured light scans
US20240293864A1 (en) * 2023-03-03 2024-09-05 Pratt & Whitney Canada Corp. Manufacturing component using high and low melt braze

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6093368A (en) * 1992-11-04 2000-07-25 C. A. Patents, L.L.C. Plural layered metal repair tape
EP2591872A1 (en) * 2011-11-11 2013-05-15 Siemens Aktiengesellschaft Remelting method and subsequent filling and resulting component
EP2664409A1 (en) * 2012-05-16 2013-11-20 Siemens Aktiengesellschaft Power adjusting for laser build-up welding

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2107628B (en) * 1981-10-17 1985-08-21 Rolls Royce Improvements in or relating to filling fissures in metal articles
DE10065406A1 (en) * 2000-12-27 2002-07-04 Alstom Switzerland Ltd Process for repairing damaged areas on a metal component
DE502005004449D1 (en) * 2005-03-31 2008-07-31 Siemens Ag Method for applying fiber mats to the surface or into a recess of a component
EP2450471A1 (en) * 2010-11-03 2012-05-09 Siemens Aktiengesellschaft Method for applying material and repairing a component and a component
US9352413B2 (en) * 2011-01-13 2016-05-31 Siemens Energy, Inc. Deposition of superalloys using powdered flux and metal
US20130316183A1 (en) * 2011-01-13 2013-11-28 Anand A. Kulkarni, JR. Localized repair of superalloy component

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6093368A (en) * 1992-11-04 2000-07-25 C. A. Patents, L.L.C. Plural layered metal repair tape
EP2591872A1 (en) * 2011-11-11 2013-05-15 Siemens Aktiengesellschaft Remelting method and subsequent filling and resulting component
EP2664409A1 (en) * 2012-05-16 2013-11-20 Siemens Aktiengesellschaft Power adjusting for laser build-up welding

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of WO2017060044A1 *

Also Published As

Publication number Publication date
US20200164465A1 (en) 2020-05-28
DE102015219345A1 (en) 2017-04-13
WO2017060044A1 (en) 2017-04-13

Similar Documents

Publication Publication Date Title
EP3099446B1 (en) Laser built up welding of high temperature superalloys with a weaving energy beam
WO2017060044A1 (en) Part, and filling of a defective spot by means of alternative solder and parent metal layers
DE112014003451T5 (en) Functionally graded thermal insulation layer system
WO2005075136A1 (en) Repair soldering method for repairing a component comprising a base material with an oriented microstructure
EP1464791B1 (en) Process and apparatus for manufacturing a turbine component
DE2124455A1 (en) Process for producing crack-free weld seams by electron beam welding
DE2827667A1 (en) METHOD FOR APPLYING A SURFACE DOUBLE LAYER BY FUSION WELDING
EP2591872A1 (en) Remelting method and subsequent filling and resulting component
CH701556B1 (en) A method for closing an opening in a component.
WO2008095531A1 (en) Brazing composition and brazing method for superalloys
DE102016119662B4 (en) METHOD OF WELDING CLAD OVER OPENINGS
EP3468740A1 (en) Methods for joining materials, and material composite
EP2808488B1 (en) TiAl blade with surface modification
EP3500395B1 (en) 3-step method of producing air cooling holes using a nanosecond and millisecond laser and workpiece
DE102019008167A1 (en) ALIGNED FIRED OBJECT, TURBINE BLADE, AND PROCEDURE FOR REPAIR OF ALIGNED FIRED OBJECT
WO2014154408A1 (en) Process for producing coarse-grain structures, use of the process and coarse-grain structure
WO2014111225A1 (en) Remelting during deposition welding
WO2015051952A1 (en) Repair of surfaces by means of a solder-base material mixture and component
EP2774710A1 (en) Surface and crack repair by means of different soldering materials
DE112014003501T5 (en) Repair of superalloy components by adding powdered alloyed material and powdered flux
DE102017200749A1 (en) Layer system with two intermediate layers and methods
DE102009048957B4 (en) A method of fusion welding a single crystal workpiece with a polycrystalline workpiece and rotor
DE102016214208B4 (en) Method of making a channel structure and component
WO2020083593A1 (en) Cladding of nickel-based superalloys using two powders, powder mixture and method
DE102017208659A1 (en) Use of powder hoses for feeding solder mixtures in the generative production of components by means of laser deposition welding

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20180205

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME

DAV Request for validation of the european patent (deleted)
DAX Request for extension of the european patent (deleted)
17Q First examination report despatched

Effective date: 20191011

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: GRANT OF PATENT IS INTENDED

INTG Intention to grant announced

Effective date: 20200617

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN

18D Application deemed to be withdrawn

Effective date: 20201028