DE102016219831A1 - Rotating electrical machine - Google Patents

Abstract

The invention relates to a rotating electrical machine. A stator (100) of the machine includes a stator core (110) having stator teeth (130) and a plurality of armature coils (140). A rotor (200) of the machine comprises: a rotor core (210) having rotor teeth (230), each rotor tooth (230) being a set of a first rotor tooth (231), a second rotor tooth (232) and a third rotor tooth (233) axially aligned such that the first rotor tooth (231) and the second rotor tooth (232) are axially separated from one another to sandwich the stator (100) therebetween and arranged one after the other in axial and axial directions Opposite end surface of each stator tooth (130), and so that the third rotor tooth (233) is arranged to oppose, in succession, the radially inner circumferential surface of each stator tooth (130); Induction coils (I), each wound around a rotor tooth; and excitation coils (F), each wound around a rotor tooth. The exciting coils (F) have portions (Fi) folded back to the side of the outer surface (211B). The rotor core (210) includes rotor teeth (241) on the outer surface (211B) around which the folded-back portions or exciting coils (Fi) are wound. An exciter stator (400) is disposed to oppose the folded-back excitation coil (Fi) and is configured to generate a magnetic field that couples with the folded-back exciter coils.

Description

[Technical Field]

The present invention relates to a rotary electric machine having a plurality of torque generating surfaces of a rotor relative to a stator.

[Background of the Invention]

JP 2010-226808A (called Patent Literature 1) discloses a rotary electric machine comprising three torque generating surfaces of a rotor relative to a stator. The known rotary electric machine includes an annular stator including a stator core and armature windings wound toroidally around the stator core, a radial rotor spaced radially inward from and facing the stator, and two axial rotors, one of which axially spaced from and facing one side of the stator, and the other of which is axially spaced from and opposite the other side of the stator.

In this known rotary electric machine, a plurality of permanent magnets are distributed on each of the radial rotor and the two axial rotors circumferentially about an axis of rotation. A rotating magnetic field emanating from the stator and guided to the rotors interacts with the field magnetic flux of the permanent magnets, thereby generating a torque which is applied to the rotors.

[State of the art]

[Patent Literature]

• Patent Literature 1: JP 2010-226808A

[Brief Description of the Invention]

[Technical problem]

However, the known rotary electric machine used in JP 2010-226808A Permanent magnets are described to form magnetic polarities on the radial rotor and the axial rotors. This can cause an increase in material costs and make the supply of raw materials unstable if rare earth magnets, which are in a small amount underground and unevenly distributed, are used as permanent magnets on the radial and axial rotors.

It is an object of the present invention to provide a rotary electric machine configured to improve the torque density by increasing the torque generating areas without causing an increase in the material cost and without making the raw material supply unstable.

[The solution of the problem]

In one aspect, a rotary electric machine having a central longitudinal axis is provided. The rotary electric machine includes: a stator; a rotor configured to be rotatable about the center longitudinal axis when magnetic flux from the stator flows through the rotor; and an exciter stator, the stator comprising: a stator core having a plurality of stator teeth distributed circumferentially and uniformly about the central longitudinal axis; and a plurality of armature coils, each toroidally wound around the stator core between two adjacent stator teeth, the rotor comprising: a rotor core having a plurality of rotor teeth distributed circumferentially about the central longitudinal axis, each of the rotor teeth one set of a first rotor tooth, a second rotor tooth and a third rotor tooth, which are axially aligned so that the first rotor tooth and the second rotor tooth are axially separated from each other to sandwich the stator and arranged to sequentially connect the one and facing the opposite axial end surface of each of the stator teeth, and so that the third rotor tooth is arranged to oppose, in succession, the radially inner peripheral surface of each of the stator teeth; a plurality of induction coils, each wound around one of the plurality of rotor teeth; and a plurality of exciting coils each wound around one of the plurality of rotor teeth, the rotor core including a pair of outer surfaces that are on the opposite side to those inner surfaces that are axially opposed to the stator core relative to the central longitudinal axis; the plurality of exciting coils having portions folded back to the side of one of the pair of outer surfaces; and wherein the rotor core has a plurality of rotor teeth on the one outer surface around which the folded-back portions of the plurality of exciting coils are wound, and wherein the exciting stator is arranged to oppose the folded-back portions of the plurality of exciting coils and configured to form a magnetic field which couples with the folded-back portions of the plurality of exciting coils.

[Advantageous Effect of the Invention]

Accordingly, there is provided a rotary electric machine configured to improve the torque density by increasing the torque generating areas without causing an increase in the material cost and without making the raw material supply unstable.

[Brief Description of the Drawings]

1 FIG. 15 is a perspective view of a rotary electric machine according to an embodiment having a cut-out portion to show a stator within a rotor. FIG.

2 is a cross-sectional view, cut through a rotation axis, of the rotating electric machine, in 1 is shown.

3 FIG. 12 is a perspective view of the stator with armature coils wound around a stator core. FIG.

4 is a perspective view of the in 3 shown stator core without armature coils.

5 is an exploded view of the in 4 shown stator core.

6 is a partial view of the 5 ,

7 is a perspective view of an armature coil.

8th is a perspective view of the in 3 shown stator with an annular electrical connector.

9 Illustrates top views of the in 3 shown stator with armature coils that produce a magnetic flux represented by arrows.

10 is a perspective view of the in 1 shown rotor.

11 is a perspective view of the in 10 shown rotor without the induction coils and excitation coils.

12 is a perspective view of an induction coil.

13 is a perspective view of an excitation coil.

14 Fig. 10 is a perspective view of an exciting coil stator.

[Description of Embodiments]

Referring to the attached drawings, the present invention will be described in detail below. The 1 to 14 show a rotating electrical machine according to one embodiment.

(Configuration of the rotating electric machine)

Referring to the 1 and 2 includes the rotating electrical machine 1 a stator 100 and a rotor 200 , The stator 100 is configured to generate magnetic flux when coils are energized and the rotor 200 is about a rotation axis (or a center longitudinal axis) 1C rotatable in response to the flow of magnetic flux therethrough. The stator 100 is radial (relative to the central longitudinal axis 1C ) inside of the rotor 200 arranged. It should be noted that the center longitudinal axis 1C the axis of rotation of the rotor 200 is.

Furthermore, the rotating electric machine includes 1 a wave 20 at the middle longitudinal axis 1C lies and extends with a length along this. The wave 20 is at the inner peripheral edge of the rotor 200 for uniform rotation around the center longitudinal axis 1C attached.

When viewing the rotating electrical machine 1 in the 1 . 2 . 3 . 4 . 5 . 6 . 8th . 10 . 11 and 14 , is a side of the rotating electric machine 1 relative to the central longitudinal axis 1C the bottom, while the other side of the rotating electric machine 1 the top is.

The rotating electric machine 1 is configured, the inductors I to the rotor 200 upon receiving a rotating magnetic field, that of armature coils 140 around the stator 100 is generated when the armature coils 140 be energized to generate induction current. Furthermore, the rotating electrical machine generates 1 a torque by this induction current is passed as excitation current through excitation coils F to the rotor 200 to act as electromagnets. From the foregoing description, it will be understood that the rotary electric machine 1 is configured as a self-excitation type exciter winding synchronous motor without permanent magnets.

(Stator)

Referring to the 1 . 2 , and 3 includes the stator 100 a stator core 110 and armature coils 140 around the stator core 110 are wound. The stator core 110 is out made of high permeability magnetic material and is an annular ring structure whose axis is the central longitudinal axis 1C is.

Also referring to 4 includes the stator core 110 a core base or a stator yoke 120 and a plurality of stator teeth 130 at the Statorjoch 120 , The Stator yoke 120 is a toroid whose axis of rotation is the central longitudinal axis 1C is. The variety of stator teeth 130 is in the circumferential direction at regular intervals around the central longitudinal axis 1C distributed. The cross section of the stator yoke 120 is formed as a rectangular cross section.

Each of the stator teeth 130 is a channel-shaped structure extending axially (relative to the central longitudinal axis 1C ) in one and the other direction from two axially spaced end surfaces of the stator yoke 120 extends outward and radially (relative to the central longitudinal axis 1C ) from an inner peripheral surface of the stator yoke 120 extends inwards. In the view of the stator core 110 the rotating electric machine 1 along the center longitudinal axis 1C has the stator tooth 130 the shape of a trapezoid. In the view of the stator core 110 the rotating electric machine 1 in the circumferential direction about the central longitudinal axis 1C has the cross-sectional profile of the stator tooth 130 the shape of a canal. The number of stator teeth 130 is 12. Therefore there are 12 stator teeth 130 at the Statorjoch 120 in the circumferential direction and evenly around the central longitudinal axis 1C distributed.

More specifically, each of the stator teeth includes 130 a first stator tooth 131 , a second stator tooth 132 and a third stator tooth 133 , The first stator tooth 131 extends axially from the stator yoke 120 in one direction (down) along the central longitudinal axis 1C outward.

The second stator tooth 132 extends axially from the stator yoke 120 in the other direction (upwards) along the central longitudinal axis 1C outward. The third stator tooth 133 extends radially (relative to the central longitudinal axis 1C ) from the stator yoke 120 inside.

In this embodiment, the stator includes 100 several pieces 135 , With these pieces elements 135 is the stator 100 attached to a motor housing, not shown. The piece elements 135 are made of non-magnetic material, such as stainless steel or an aluminum alloy. At a portion near a radially outer end is each of the piece elements 135 with a through hole 135a formed, which allows the insertion of a fastener.

In this embodiment, the stator 100 firmly attached to a motor housing, not shown, by not shown fastening elements in the through holes 135a the piece elements 135 are used and the fasteners are attached to brackets of the inner wall of the motor housing or by attaching the fasteners directly to the inner wall of the motor housing.

Referring next to FIGS 4 . 5 and 6 points in the stator 100 a stator core 110 a split structure using a stator yoke (or a stator core base) 120 , Stator teeth 130 and piece elements 135 has and can be divided into these.

As in particular in the 5 and 6 shown includes the stator yoke or core base 120 twelve (12) yoke segments 121 around the middle longitudinal axis 1C and is divided in the circumferential direction in this. In the exemplary embodiment, the yoke segments are 121 , the stator teeth 130 and the piece elements 135 together by at least a plurality of fasteners 136 coupled. How best in 6 You can see an exemplary connection between one of the yoke segments 121 and the adjacent yoke segment 121 educated. The connection comprises a first structure, which is a first recess 121 from one of the two circumferentially spaced ends of the one yoke segment 121 around the middle longitudinal axis 1C includes, and a second structure having a second recess 121b from the other of the two circumferentially spaced ends of the adjacent yoke segment 121 around the middle longitudinal axis 1C includes. Furthermore, the first recess 121 in a direction axially upward, as seen in 6 , along the center longitudinal axis 1C cut inwardly from one of the two axially spaced sides of the one yoke segment 121 while the second recess 121b in a direction axially downward, as seen in 6 , along the center longitudinal axis 1C is cut from the other of the two axially spaced sides of the adjacent yoke segment 121 , In other words, each of the yoke segments includes 121 the first structure, which is the first recess 121 from one of the two circumferentially spaced ends of the yoke segment 121 includes, and the second structure, which is the second recess 121b from the other of the two circumferentially spaced ends of the same yoke segment 121 includes. As in 6 to see is the first recess 121 of the yoke segment 121 inward in a direction axially upward along the central longitudinal axis 1C cut from a bottom of the yoke segment 121 while the second recess 121b inward in a direction axially downwards along the central longitudinal axis 1C is cut from a top of the same yoke segment 121 ,

With reference to the 5 and 6 is the first structure comprising the first recess 121 with the second structure comprising the second recess 121b axially aligned when the two adjacent yoke segments 121 are aligned in the circumferential direction. If the first structure comprising the first recess 121 with the second structure comprising the second recess 121b axially aligned, the first and second structures are held in close contact with each other in the circumferential direction, but the first and second structures are separated from each other by a predetermined air gap 121c axially separated.

One of the piece elements 135 is in this predetermined air gap 121c used and fills this. The predetermined air gap 121c is at the midpoint between one of the two axially spaced sides of the one yoke segment 121 and the other of the two axially spaced sides of the adjacent yoke segment 121 arranged. The first structure comprising the first recess 121 , the piece element 135 and the second structure comprising the second recess 121b are held axially in close contact one after the other when the piece element 135 in the given air gap 121c is used. The 9 illustrates the simulation result of the magnetic circuits through the stator yoke 121 , How out 9 As can be seen, the center point at which each of the predetermined air gaps 121c through the Stator yoke 120 is formed, not in the path of the magnetic circuit, but in the smallest disturbance with the magnetic circuit.

This minimizes the disturbance of the piece elements 135 in the given air gaps 121c be used, with the through the stator yoke 120 passing magnetic circuits. This allows the stator 100 on the motor housing without a power loss of the rotating electrical current 1 to fix.

How best in 6 Furthermore, it is a through hole 121d formed through the first structure, which is the first recess 121 from each of the yoke segments 121 includes, and a through hole 121e passing through the second structure, which is the second recess 121b from each of the yoke segments 121 includes, trained. These through holes 121d and 121e are used so that fasteners 136 extend through them.

Each of the piece elements 135 is with a through hole 135b designed to make it the corresponding one of the fasteners 135 to allow it to extend. The fasteners 135 are made of non-magnetic material, such as an aluminum alloy or the like.

As in 6 shown, has each of the stator teeth 130 a channel-shaped cross section and is an integral structure of a first stator tooth 131 , a second stator tooth 132 and a third stator tooth 133 ,

The stator tooth 130 is with the stator yoke 120 coupled so that it covers a coupling portion, wherein the first structure comprising the first recess 121 from a yoke segment 121 and comprising the second structure 121b of the adjacent yoke segment 121 axially and circumferentially relative to the central longitudinal axis 1C are aligned. This causes the coupling portion between the two adjacent yoke segments 121 inside the stator tooth 130 lies. This configuration prevents the interference of the coupling portion between two adjacent yoke segments 121 through the adjacent excitation coils 140 ,

A through hole 132a is through the second stator tooth 132 from each of the stator teeth 130 adapted to the insertion of one of the fasteners 136 to enable. The first stator tooth 131 of the stator tooth 130 is with a mounting hole 131 formed, in conjunction with the fastener 136 is used.

The stator core configured as described 110 is made in the following steps. The two adjacent yoke segments 121 are held aligned with each other in the circumferential direction by the first structure comprising the first recess 121 from one of the two adjacent yoke segments 121 and the second structure comprising the second recess 121b of the other yoke segment 121 be coupled with each other. Starting from this, first one of the piece elements 135 in the gap 121c used, and that radially (relative to the central longitudinal axis 1C ) from the outer circumference of the yoke segment 121 inside.

Subsequently, one of the stator teeth 130 radially from the inner circumference of the yoke segments 121 pushed outwardly to cover the coupling portion, wherein the first structure comprising the first recess 121 one of the two adjacent yoke segments 121 and the second structure comprising the second recess 121b of the other yoke segment 121 coupled together. Then the two adjacent yoke segments 121 fastened together, with the stator tooth 130 and the piece element 135 be integrated by one of the fasteners 136 through the through holes 132a . 121d . 135b and 121e inserted and in the mounting hole 131 is screwed in.

The stator core 110 is accomplished by successively performing these clutch operations on the other yoke segments 121 educated. armature coils 140 each of which has been previously formed in a toroidal winding form, every two adjacent yoke segments 121 paired together, installed. Finally, as in 3 shown the annular stator 100 formed when all yoke segments 121 are coupled together in the circumferential direction.

In the present embodiment, the stator is 100 attached to a motor housing, not shown, in a magnetically isolated manner, because the piece elements 135 , which are used for mounting the stator to the motor housing, are formed of non-magnetic material. This limits the generation of, for example, magnetic leakage flux.

Referring to the 1 . 3 . 4 and 7 is each of the armature coils 140 toroidal around the Statorjoch 120 wound, using a space between two adjacent of the stator teeth 130 of the stator core 110 as a groove (s. 4 ). A ring winding is a method of winding a wire around a toroid over alternating the radial inside and the outside of the stator yoke 120 ,

In the illustrated embodiment, as in FIG 7 shown the armature coils 140 each of which has been previously formed in a form prepared for the toroidal winding, at each of the yoke segments 121 (S. 6 ) of the stator yoke 120 Installed. After the armature coils 140 at the yoke segment 121 have been installed, the circumferentially adjacent other yoke segment 121 to this yoke segment 121 together with one of the stator teeth 130 coupled. This causes the armature coils 140 toroidal around the slots of the stator core 110 are wrapped, as in 3 shown.

In the illustrated embodiment, the insulating property of the armature coils becomes 140 and the assembling property of the stator 100 improved, because it is no longer necessary, the stator yoke 120 Wrap directly with wires around the armature coils 140 to install.

The armature coils 140 , each in spaces between one of the stator teeth 130 and the circumferentially adjacent stator tooth 130 are subdividable into three groups for the U-phase, the V-phase and the W-phase of a three-phase alternating current.

The winding direction and the excitation direction of the armature coils 140 is set so that the magnetic flux flowing from one of a pair of armature coils 140 goes out, directly over one of the stator teeth 130 is arranged, and the magnetic flux, which emanates from the other of the pair, are oriented in the circumferential direction in opposite directions.

This allows the pair of armature coils 140 For example, one for the U + phase and the other for the U phase, magnetic fluxes generated to the stator tooth 130 are directed between the pair of armature coils 140 is arranged.

Referring to 7 is the wire 141 for the armature coils 140 a rectangular flat conductor wire whose cross-section has the shape of a rectangle. Each of the armature coils 140 results from the toroidal winding of the wire or rectangular wire 141 around the Statorjoch 120 of the stator core 110 with edgewise winding. The edgewise winding is the process by which the winding is started by the wire 141 at the Statorjoch 120 is set so that its short edges are radially aligned (relative to the central longitudinal axis 1C the rotating electric machine 1 ).

Regarding its long edge are the sections of the wire 141 , which adjoin one another in succession at points which are aligned in winding step direction, in surface contact with each other. Therefore, the number of rotations of each of the armature coils 140 be increased within a limited space while ensuring a cross-section that is wide enough for the amount of current passing through the armature coil 140 flows, whereby the winding fill factor is improved, and this leads to an increase in the magnetomotive force of the stator 100 ,

Because the sections of the wire 141 which are consecutively adjoined to each other at positions oriented in the winding-step direction, are in face-to-face contact with each other at their long edge as described above, heat is transferred from one portion to the adjacent portion of the wire 141 passed through a large area. This causes an increase in the effective area through which heat is conducted, thereby increasing the emission power.

Both end sections 141A and 141B of the wire 141 which serve as a winding start and as a winding end are radially outward of the stator 100 arranged, whereby the connection of the armature coils 140 is simplified.

The connection of the armature coils 140 can be further simplified by, for example, the both end sections 141A and 141B of the wire 141 from each of the armature coils 140 with the inner circumferential surface of an annular electrical connection piece of conductive material, a so-called "connecting ring", 150 be connected as in 8th shown. The connection can be performed by soldering or welding, as a method of connecting the two end portions 141A and 141B of the wire 141 from each of the armature coils 140 with the inner peripheral surface of the connecting ring 150 ,

In addition, after attaching one of a socket and a plug to each of the two end portions 141A and 141B of the wire 141 and after the attachment of the other of the socket and the plug to the inner peripheral surface of the connecting ring 150 , the armature coils can 140 with the connecting ring 150 be connected using the socket and the plug. In this case, the socket and the plug are preferably configured to be axially spaced along the central longitudinal axis 1C to fit. By the described use of the socket and the plug is the connection of the armature coils 140 further simplified.

The connecting ring 150 is fixed to the motor housing, not shown, by the connecting ring 150 is integrated into the motor housing or by the connecting ring 150 is inserted into the inner wall surface of the motor housing. This limits an increase in the size of the motor housing.

(Magnetic flux distribution of the stator)

9 is a simulation result of the electromagnetic field analysis, which is the magnetic flux distribution of the stator 100 shows. For ease of illustration, the stator core 110 and the rotor 200 illustrated in a linear manner. Furthermore, in 9 not between the first tooth 131 , the second tooth 132 and the third tooth 113 These are distinguished by the stator teeth 130 represents. The simulation result in 9 1, the magnitude of the V-phase current is 1, the magnitude of the U-phase current is -0.5, and the magnitude of the W-phase current is -0.5.

Referring to 9 will be a pair of armature coils 140 , one for the V + phase and the other for the V phase, which is directly via a stator tooth 130 is arranged, wherein the magnetic flux flowing from the one armature coil 140 of the pair means, and the magnetic flux coming from the other armature coil 140 of the pair emanates to the stator tooth 130 is directed, which is arranged between the pair, so that the magnetic fluxes within the stator tooth 130 to meet. Each of the magnetic flux entering the stator tooth 130 enters, becomes the direction orthogonal to the stator yoke 120 steered and to the rotor 200 guided.

Part of the magnetic flux leading to the rotor 200 is guided to the one circumferentially adjacent stator tooth 130 led between another pair of armature coils 140 which is arranged one for W + phase and the other for the W phase, after passing through a rotor core described later 210 of the rotor 200 flowed. The remaining part of the magnetic flux going to the rotor 200 is guided to the other circumferentially adjacent stator tooth 230 guided between another another pair of armature coils, one for the U + phase and the other for the U phase, after passing through the rotor core 21 of the rotor 200 flowed.

On a surface where the stator teeth are 130 and the rotor 200 opposite to each other, a magnetic circuit is formed through which the magnetic flux flowing from the pair of armature coils 140 flows. In the rotating electric machine 1 is the area where the stator teeth are located 130 and the rotor 200 opposite, a torque-generating surface.

For this reason, the torque density is increased by the use of magnetic flux generated by a pair of armature coils 140 be generated, the higher the more torque generating surfaces there are. The torque density means the size of the torque per volume.

Therefore, the torque density is increased by having three torque generating surfaces on both axially (relative to the central longitudinal axis 1C ) removed surface sides of the rotor 200 and at a radial (relative to the central longitudinal axis 1C ) inner peripheral surface side of the rotor 200 to be provided. Because it has a small size but can generate high torque by increasing the number of torque generating surfaces, the rotary electric machine is suitable 1 excellent as a rotating electric machine for vehicles, especially for hybrid electric vehicles and the like.

(Rotor)

Referring to the 1 . 2 . 10 and 11 includes the rotor 200 the rotor core 210 , Induction coils I and excitation coils F.

The rotor core 210 includes two disc-shaped disc parts 211 and 212 and one cylindrical cylinder part 213 , the continuous inner extender sections of the disc parts 211 and 212 combines.

The disc parts 211 and 212 are arranged on two axially spaced parallel imaginary planes which are orthogonal to the central longitudinal axis 1C the rotating electric machine 1 are, so the disc part 211 the stator core 110 covering from one side and leaving the disc part 212 the stator core 110 from the opposite side, looking at the stator core 110 in a direction along the central longitudinal axis 1C , The cylinder part 213 is with a central insertion hole 213A educated. The insertion hole 213A and the wave 20 extend through the through holes 211A and 212A ,

The cylinder part 213 is arranged so that he has the stator core 110 from a radial (relative to the central longitudinal axis 1C ) inner side covers. The rotor core 210 is made of magnetic material with a high magnetic permeability.

As described, the rotor core 210 formed in a so-called. "Bobinen-like shape", the flanges at both axial ends of the cylinder part 213 includes, so that the rotor core 210 those three surfaces of the stator 100 opposite, which on the one and the opposite side, if one the stator core 110 in the direction along the center longitudinal axis 1C considered, and at the radial (relative to the Mittenlängsahse 1C ) inner side of the stator core 110 lie. In other words, the rotor core 210 formed in an annular continuous shape resulting from the rotation of a rectangle about an axis of the insertion hole 213A results, the rectangle whose outside was removed and the other three sides through the two disc parts 211 and 212 and through the cylinder part 213 are defined so that the rotor core 210 the stator core 110 covering from the inner peripheral side toward the outer peripheral side thereof.

Furthermore, the rotor core includes 210 a variety of rotor teeth 230 which are distributed in the circumferential direction, wherein each of the rotor teeth 230 is a set of three axially arranged rotor teeth, namely a first rotor tooth 231 , a second rotor tooth 232 and a third rotor tooth 233 , Each of the first, second and third rotor teeth 231 . 232 and 233 One set forms a torque generating surface with one of the circumferentially oriented first, second and third stator teeth 131 . 132 and 133 of the stator 100 when this is the circumferentially aligned stator teeth 131 or 132 or 133 one after the other.

Like from the 1 and 8th can be seen, are the first rotor teeth 231 on an inner surface 211A of the disc part 211 arranged and in the circumferential direction about the central longitudinal axis 1C , which is a rotation axis, distributed. The first rotor teeth 231 extend axially (relative to the central longitudinal axis 1C ) from the inside of the disc part 211 to the stator core 110 inside, around the first stator teeth 131 but they are axial from the first stator teeth 131 separated over a given air gap.

The second rotor teeth 232 are on an inner surface 212A of the disc part 212 arranged and in the circumferential direction about the central longitudinal axis 1C distributed. The second rotor teeth 232 extend axially (relative to the central longitudinal axis 1C ) from the inside of the disc part 212 to the stator core 110 inside, around the second stator teeth 132 but they are axially opposite from the second stator teeth 132 separated over a given air gap.

The third rotor teeth 233 are on the outside of the cylindrical part 213 arranged and in the circumferential direction about the central longitudinal axis 1C distributed. The third rotor teeth 233 extend radially (relative to the central longitudinal axis 1C ) from the outside of the cylinder part 213 to the stator core 110 outward to the third stator teeth 133 however, they are radially from the third stator teeth 133 separated over a given air gap.

The radial (relative to the central longitudinal axis 1C ) inner end of the first rotor tooth 231 of each set is continuous with one axial end of the third rotor tooth 233 connected to the same sentence. Furthermore, the radially inner end of the second rotor tooth 232 the same set continuously with the other axial end of the third rotor tooth 233 connected to the same sentence.

As described, form in the rotor core 210 the first rotor tooth 231 and that portion of the third rotor tooth 233 at the side of the first rotor core described later 210A is an integrated structure, whereas the second rotor tooth 232 and that portion of the third rotor tooth 233 at the side of the later-described second rotor core 210B is, forms an integrated structure. When in the later-described split structure of the rotor core 210 the first rotor core 210A and the second rotor core 210B attached to each other form the first rotor tooth 231 , the second rotor tooth 232 and the third rotor tooth 233 an integral structure, thereby forming one of the rotor teeth 230 out. At the rotor core 210 is the multiplicity of rotor teeth 230 in the circumferential direction and evenly around the central longitudinal axis 1C distributed.

Referring to the 1 . 10 and 11 further includes the rotor core 210 a pair of axially (relative to the central longitudinal axis 1C ) outer end surfaces 211B and 212B that are on the opposite side to surfaces that are the stator core 110 are opposite. More precisely, is in the rotor core 210 the outer surface 211B arranged on the side of the inner surface 211A of the disc part 211 opposite. The other outer surface 212B is located on the side opposite the inner surface 212A of the other disc part 212 lies.

Like from the 10 and 11 can be seen, the outer surface 211B a variety of exciter rotor teeth 241 on, the axially (relative to the central longitudinal axis 1C ) from the disc part 211 protrude. In the present embodiment, eight (8) exciter rotor teeth 241 in the circumferential direction and evenly around the central longitudinal axis 1C arranged. The exciter rotor teeth 241 are axial to the first rotor teeth 231 aligned.

An excitation coil Fi leading to the side of the outer surface 211B folded back, which will be described later, is around each of the exciter rotor teeth 241 wound. The excitation coil Fi, leading to the side of the outer surface 211B folded back, that portion of the excitation coil F, which is to the side of the outer surface 211B folded back, as will be described later.

The rotor core configured in this way 210 is at the shaft 20 attached, leaving the rotor core 210 and the wave 20 rotate integrally. How best in 1 To see, in particular, includes the rotating electric machine 1 Snap rings 4B , The rotor core 210 is at the shaft 20 fastened by the circlips 4B into the wave 20 used or screwed into this.

The inner circumference of the insertion hole 213A of the rotor core 210 and the outer circumference of the shaft 20 are each formed with not shown keyways. The rotor core 210 is for an integral rotation of the relative rotation to the shaft 20 held by a wedge is inserted into the keyways.

In the present embodiment, the assembly of the stator 100 to the rotor 200 by splitting the structure of the rotor core 210 allows.

In particular, as in 11 shown is the rotor core 210 axially at the midpoint between its axial ends into the first rotor core 210A and the second rotor core 210B divided. Therefore, each of the rotor teeth 223 into the side of the first rotor core 210A and the side of the second rotor core 210B divided.

Furthermore, the second rotor core 210B with four through holes 216 to the insertion hole 213A formed to allow the passage of fasteners (not shown) while the first rotor core 210A with four mounting holes, not shown, around the insertion hole 213A around, is designed to with the fasteners passing through the through holes 216 passed through each other.

This allows the assembly of the rotating electrical machine 1 by putting the first rotor core 210A and the second rotor core 21 OB are coupled together such that between these the stator core 110 is arranged, and by the first rotor core 210A and the second rotor core 210B be fastened together by means of the four fasteners.

The simplicity of assembling the rotating electric machine 1 is without any performance degradation of the rotating electrical machine 1 improves, because the through holes described above 216 and the mounting holes around the insertion hole 213A are formed, which at this radially inner portion of the rotor core 210 is formed, which has a small effect on magnetic circuits.

In addition, it is desirable to use a non-magnetic material such as stainless steel as a material for the above-mentioned fasteners. This represents the structural strength of the rotating electrical machine 1 safe and limits the performance degradation due to the influence of the magnetic circuit.

An integral (one-piece) annular structure, which is not divisible into segments, may be used for the stator core 110 are adopted when the above-described split structure for the rotor core 210 is taken over. This increases the structural strength of the stator core 110 compared to the case where the stator core 110 has a structure that can be divided into segments. Furthermore, the improved structural strength of the stator core provides 110 an increased resistance to excited vibrations ready. In the case of an integral stator core 110 which is not divisible into segments, the rotating electrical machine 1 be assembled by the first rotor core 210A and the second rotor core 210B be coupled with each other, the stator core 110 which was previously wrapped with the inductors I and the excitation coils F, is arranged between them.

(Induction coils, excitation coils)

Like from the 10 . 12 and 13 2, the wire Iw for induction coils I and the wire Fw for exciting coils F are each a rectangular copper wire wire wire having a rectangular cross section, which is covered by an insulating material. Each of the inductors I is formed with alpha winding of the wire Iw while each of the exciting coils F is formed with alpha winding of the wire Fw. The alpha winding is a process of winding the wire Iw or Fw with a winding start and a winding end brought out in the same outward direction.

This end of each of the wires Iw and Fw, which is a winding start, is not left inward in the case of the alpha-wound induction and excitation coils I and F, thereby improving the winding fill factor. The two end portions of each of the wires Iw and Fw are guided outward by the induction and excitation coils I and F in the same outward direction, thereby simplifying the connection of the coils.

In the present embodiment, the wire Iw of the induction coil I is wound in two columns in a winding step direction of the winding, with one end portion of the wire Iw laid in the first of the two columns and the other end portion of the wire Iw in the second of the two columns in the same plane inside the rotor 200 to lie. How out 13 As can be seen, the one of the two pillars is directly the stator core 110 opposite to the first pillar of the wire Iw, while that of the two pillars which directly faces the exciting coil F is the second pillar of the wire Iw.

Further, the wire Fw of the exciting coil F is wound in two columns in a winding step direction of the winding, one end portion of the wire Fw being laid in the first of the two pillars and the other end portion of the wire Fw being laid in the second of the two pillars so as to be in the same level within the rotor 200 to lie. Like from the 14 As can be seen, the one of the two pillars directly opposite the induction coil I is the first pillar of the wire Fw, while that pillar of the two pillars directly facing the rotor core 210 opposite, the second column of wire Fw is.

As described, the end portions of each of the wires Iw and Fw of the alpha-wound induction and excitation coils I and F can be laid and arranged at the same plane extending along the inner circumference (called the "inner peripheral surface") of the rotor 200 extends, wherein connections are simplified at the same level, using a (not shown) connecting part, such. As a connection substrate or the like, on the inner peripheral surface of the rotor 200 is arranged.

Further, the induction and excitation coils I and F are wound so that the short edges of the rectangular cross sections of the wires Iw and Fw are orthogonal to the flux lines of the generated magnetic field.

This reduces the eddy current loss generated within the induction and excitation coils I and F because the cross sections of the wires Iw and Fw are orthogonal to the flux lines of the magnetic flux entering the rotor core 210 entry.

Each of the induction and excitation coils I and F is formed such that a radial portion resulting from the bending of the alpha coil Iw or Fw has a rectangular shape with its radially inner edge removed.

In particular, the exciting coils F are along the surface within the rotor core 210 bent so that each of the excitation coils F one of the rotor teeth 230 surrounds to the base section of the rotor core 230 to walk around. How out 10 As can be seen, from each of the exciting coils F is a portion to the side of the outer surface 211B of the rotor core 210 folded back.

More specifically, the wire or the winding Fw in the second column of the exciting coil F is to the side of the outer surface 211B of the rotor core 210 folded back. The coil Fw in the second column has a portion extending radially (relative to the central longitudinal axis 1C ) along the inner surface 211A of the disc part 210A of the rotor core 210 extends and lies at this. This portion of the winding Fw in the second column is around the peripheral edge of the disk part 210A bent and to the outer surface 211B of the disc part 210A folded back to extend inwardly from the inner peripheral edge (see 10 ).

How best in 13 As can be seen, the excitation coil F comprises a channel-shaped portion, ie a portion with a channel-shaped cross-section, and a folded-back portion which is to the side of the outer surface 211B of the disc part 210A of the rotor core 200 folded back, and is divisible into this. Hereinafter, the channel-shaped portion which does not become the side of the outer surface 211 folded back, called "excitation coil Ff" and the folded-back section leading to the side of the outer surface 211B folded back, is called "exciter coil Fi".

On the other hand, each of the inductors I is bent to have a channel-shaped cross section, so that the inductor I extends along the Inner surface of the channel-shaped portion of the associated one of the exciting coils F extends and one of the rotor teeth 230 surrounds around the leading edge portion of the rotor tooth 230 walk around.

As described, each of the inductors I and the associated one of the exciting coils F is on the same one of the rotor teeth 230 arranged in multiple layers, wherein the induction coil I and the excitation coil F at a leading edge portion and a base portion of the rotor tooth 230 are arranged. This causes an arrangement in which the inductors I less isolated from the stator 100 when the exciting coils F are.

When the armature coils 140 generate a rotating magnetic field that couples from the stator 100 outflowing magnetic flux with the induction coil I, whereby the induction coil 1 is caused to generate induction current.

The excitation coil Fi, which is a section leading to the side of the outer surface 211B of the disc part 210A of the rotor core 200 is folded back, is provided to generate induction current, which is caused by the coupling of magnetic flux, which by an exciter stator described below 400 is produced.

(Exciter)

Referring to the 1 . 2 and 14 includes the rotating electrical machine 1 the exciter stator 400 , The exciter stator 400 is annular and is arranged to the plurality of to the outer surface 211B of the rotor core 200 folded back exciting coils Fi to face. The exciter stator 400 is configured to generate a magnetic field with that to the outer surface 211B of the rotor 200 folded back excitation coils Fi coupled.

Regarding the operation of the rotary electric machine 1 now takes the induced voltage across the induction coil I in a low-speed range of the rotating electrical machine 1 due to a drop in the rate of variation of the magnetic flux of the third time upper harmonic, which of the armature coils 140 of the stator 100 goes out and coupled with the induction coil I. This causes a reduction in the induction current generated by the induction coils I, resulting in a reduction of the excitation current generated during operation of the rotary electric machine 1 flows through the excitation coils F in a low-speed range. As a result, this reduces that in the rotor 200 occurring magnetic field and causes a reduction of the torque in the torque generating areas between the stator 100 and the rotor 200 occurs.

Thus, in the present embodiment, induction current is supplied to the exciting coils F from outside, in addition to the induction current generated by the induction coils I, to reduce the torque during operation of the rotary electric machine 1 not to allow in a low-speed area. More specifically, the rotary electric machine includes 1 the exciter stator 400 which is arranged to cause the exciting coils Fi to generate induction current.

How best in 2 to see, the exciter stator 400 an inner peripheral edge of the shaft 20 over a ball bearing 25 is held. Furthermore, the exciter stator 400 an outer peripheral edge which is fixed directly to unillustrated brackets on an inner wall of the motor housing or on the inner wall of the motor housing. With this configuration is the exciter stator 400 attached to the motor housing, without together with the shaft 20 to rotate.

The exciter stator 400 can be an axial (relative to the central longitudinal axis 1C ) End surface which is secured by fasteners on a side wall of the motor housing or on brackets on the side wall of the motor housing. In this case, a ball bearing is not necessary.

Referring to 14 includes the exciter stator 400 a variety of core segments 401 axially (relative to the central longitudinal axis 1C the rotating electric machine 1 ) and are arranged such that the core segments 410 the outer surface 211B of the red core 210 are opposite. Twenty-four core segments 401 at the exciter stator 400 are in the circumferential direction and evenly around the central longitudinal axis 1C distributed.

As will be described later in detail, induction current generated by the exciting coils Fi is supplied as exciting current to the exciting coils Ff in addition to the induction current generated by the induction coils I. In order to maximize the excitation current flowing through the exciting coils Ff, it is therefore necessary that the induction current generated by the induction coils I and the induction current generated by the exciting coils Fi coincide in phase.

In order for the induction current generated by the induction coils I and the induction current generated by the excitation coils Fi to coincide in phase, the magnetic flux coming from the exciter stator is correct 400 flows out and coupled to the exciting coils Fi, and the magnetic flux of the third time upper harmonic, which causes the induction coil I generate induction current, in their period coincide. The period of the magnetic flux of the third time harmonic is one-third (1/3) of Period of the rotating magnetic field in the stator 100 occurs.

In order for the induction current generated by the induction coils I and the induction current generated by the excitation coils Fi to coincide in their phase, therefore, the number of core segments 401 24, resulting from the multiplication of the number of poles P (= 8) of the rotor 200 with 3 results.

In the present embodiment, the number of core segments 401 24, resulting from multiplying the number of poles P (= 8) of the rotor 200 3, so that the induction current generated by the induction coils I and the induction current generated by the exciting coils Fi coincide in phase. This serves to maximize the exciting current flowing through the exciting coils Ff.

DC coils 402 are around the perimeters of the core segments 401 wound to create a magnetic field. The wire for the DC coils 402 is a rectangular flat conductor wire whose cross section has a rectangular shape. Each of the DC coils 402 results from winding the wire around one of the core segments 402 with upright winding. The wire for the DC coils 402 is not limited to a rectangular flat wire and may be a round wire.

The DC coils 402 are subjected to direct current from a power source, not shown. The application of DC coils 402 with DC therefore causes the DC coils 402 generate a magnetic field which couples with the folded-back exciting coils Fi.

(Rectifier circuit)

The rotor 200 has diodes as rectifier elements, not shown. The diodes, the inductors I and the exciting coils F are connected to form rectifier circuits. In the rectifier circuits, induction alternating current generated from each of the inductors I is rectified by the diodes, and the rectified direct current is supplied as the exciting current to the exciting coils F. The exciting coils F generate magnetic fields when the rectified direct current is supplied as the exciting current to excite the exciting coils F.

Furthermore, in the present embodiment, a rectifier circuit, not shown, such as a diode bridge circuit, connected between the exciting coils Ff and the excitation coils Fi. Induction current generated by the excitation coils Fi, when that of the exciter stator 400 generated magnetic flux coupled to the excitation coils Fi is rectified by the rectifier circuit, such as the diode bridge circuit. The rectified direct current is supplied as exciting current to the exciting coils Ff. Therefore, the induction current generated by the exciting coils Fi is supplied to the exciting coils Ff in addition to the induction current generated by the induction coils I.

This does not cause a reduction in the torque generated at the torque generating surfaces between the stator 100 and the rotor 200 occurs even during operation of the rotary electric machine 1 in a low-speed area, because that's in the rotor 200 occurring magnetic field is not reduced. In the present embodiment, the rotary electric machine improves 1 the torque density in the low-speed range compared to the rotary electric machine without the exciting stator 400 ,

In the case of an alpha-wound induction coil I and an alpha-wound exciting coil F, a winding start and a winding end of each of the wires Iw and Fw are arranged outside the induction and excitation coils I and F. In all of the inductors I and excitation coils F, it is possible for the winding starts and winding ends of all the wires Iw and Fw to be along the outer circumference of the rotor 200 are arranged.

Because the winding starts and the winding ends of all the wires Iw and Fw of the inductors I and the exciting coils F are radially outward from the outer circumference of the rotor 200 or radially outwardly from the outer circumference of the rotor and then axially toward a surface side, it is possible to perform the connection within the same plane using a connection member such as a non-illustrated terminal board provided on the outer circumference of the rotor 200 or disposed near the one surface side.

Because the induction coils I and the excitation coils F around the rotor teeth 230 Furthermore, the induction coils I and the excitation coils F are uniform in their thermal conductivity, whereby the heat radiation from the rotor 200 is improved.

Further, the induction and excitation coils I and F are wound such that the short edges of the rectangular cross sections of the wires Iw and Fw are orthogonal to flux lines of the generated magnetic field. This reduces the generation of eddy current within the induction and excitation coils I and F.

(Excitation energy)

The rotating electric machine 1 includes twelve (12) stator teeth and eight (8) rotor teeth 230 , Therefore, the composition ratio becomes S / P between the number of slots S of the stator 100 and the number of magnetic poles P to 3/2 because S = 12 and P = 8 in the rotary electric machine 1 is.

In the illustrated rotating electric machine 1 are the toroidally wound armature coils 140 installed with concentrated winding, and so the second spatial harmonic in the space in the rest reference system is superimposed on the flow of fundamental frequency as leakage flux, up to about 50%.

Therefore, the third time harmonic enters the rotor in time in the rotating reference frame 200 because the composition ratio is S / P 3/2. The third time harmonic in the rotating reference system has an asynchronous frequency relative to the speed of the rotor 200 on.

To effectively use the third time harmonic, the inductors I are around the rotor teeth 230 , the salient poles of the rotor 200 are, wrapped. This causes each of the inductors I to generate induction current when the third time harmonic couples to the inductors I, and this causes the excitation coils F to generate magnetic fields by using the DC current given by the rectification of the induction current as the exciting current, thereby enabling that the rotor 200 acts as electromagnets.

A high order time upper harmonic such as the fourth or fifth time harmonic is nothing more than a wave only in the vicinity of the surface of the rotor core 210 vibrates, and so the inductors I can not generate induction current efficiently. A low-order spatial harmonic, such as the third time harmonic, enters the interior of the rotor core 210 because it is a relatively low frequency magnetic flux.

In the present embodiment, within the space harmonics superimposed on the magnetic flux of the fundamental frequency, the third time harmonic is restored. This third time harmonic has a higher frequency than the fundamental frequency or the second time harmonic frequency and pulses with a short period.

This efficiently restores the energy loss caused by space harmonic components and causes an increase in the amount of the induction current by increasing the time variation of the magnetic flux coupling with the inductors I, thereby providing an increase in the torque.

The effects of the rotating electrical machine 1 according to the embodiments will be described. In the rotating electric machine 1 includes the stator 100 the stator core 110 with the stator teeth 130 which are circumferentially and evenly distributed, and the toroidally wound armature coils 140 each of which is between two adjacent ones of the stator teeth 130 of the stator core 110 is.

Furthermore, the rotor includes 200 the rotor core 210 , The rotor core 210 includes a plurality of rotor teeth 230 in the circumferential direction about the central longitudinal axis 1C are distributed, each of the rotor teeth 230 a sentence from the first rotor tooth 231 , the second rotor tooth 232 and the third rotor tooth 233 which are axially aligned. The first rotor tooth 231 and the second rotor tooth 232 are axially separated from each other to the stator 100 between them, and they are arranged to sequentially connect the one and the opposite axial end surfaces of each of the stator teeth 130 to lie opposite. The third rotor tooth 233 is arranged to successively the inner peripheral surface of each of the stator teeth 130 to lie opposite.

The rotor 200 further comprises the induction coils I and the excitation coils F, which surround the rotor teeth 230 are wound. The inductors I are arranged such that each of the inductors I generates induction current when from the stator 100 outgoing magnetic flux with the induction coil I coupled. The exciting coils F are arranged such that the exciting coils F generate magnetic field (s) when energized in response to generation of induction currents.

According to the embodiments, each of the inductors I is caused to generate induction current when that of the stator 100 outgoing magnetic flux is coupled to the induction coils I, and the exciting coils F are capable of generating magnetic fields by using a direct current given by the rectification of the induction current as the exciting current. Therefore, the rotor 200 able to act as electromagnets, whereby the generation of a torque for driving the rotor 200 is caused.

Therefore, now the increase in material costs and the unstable raw material supply, which results from the use of rare earth magnets as permanent magnets, avoided because a torque to drive the rotor 200 is generated without such permanent magnets. Accordingly, a rotary electric machine 1 configured to generate a torque without causing an increase in material costs and without making the raw material supply unstable.

Further, according to the embodiments, the torque generating areas are increased and the torque density is improved because that of the stator 100 generated magnetic flux with the rotor teeth 230 inwardly from the three surfaces, ie the first, second and third rotor teeth 231 . 232 and 233 coupled.

Further, according to the embodiments, within the space harmonics superimposed on the magnetic flux of the fundamental frequency, the third time harmonic is recovered. This allows the harmonics that are at the stator 100 be generated, effectively with the rotor teeth 230 couple, thereby providing more magnetic energy.

In the rotating electric machine 1 Further, according to the embodiments, each of the inductors I and the associated one of the armature coils F thereon are one of the rotor teeth 230 arranged in several layers. This leads to an arrangement in which the inductors I less of the stator 100 are separated as the excitation coils F.

Because according to the embodiments, the inductors I less of the stator 100 are separated as the exciting coils F, the induction coils I are caused to generate a large current by allowing more harmonics to couple to the induction coils I. The winding fill factor is improved because each of the inductors I and one of the exciting coils F are one of the rotor teeth around the same 230 wrapped in several layers so that they are located close.

In the rotating electric machine 1 According to the embodiments, the rotor core is 210 axially in the first rotor core 210A and the second rotor core 210B divided up.

According to the embodiments, this allows the assembly of the rotary electric machine 1 by putting the first rotor core 210A and the second rotor core 210B axially connected so that they the stator core 110 to arrange between themselves. This simplifies the installation of the stator 100 on the rotor 200 ,

As described, is in the rotating electric machine 1 the rotor core 210 formed in a so-called. "Bobinen-like shape", which the disc parts 211 and 212 which is integral with both axial ends of the cylinder part 213 are connected. In the rotor core 210 are the disc part 211 and the disc part 212 over the cylinder part 213 integrally connected to form an integral structure. This represents the concentricity between the rotor core 210 and the wave 20 sure, in the insertion hole 213A of the cylinder part 213 is used.

Furthermore, in the present embodiment, the rotor core includes 210 the pair of outer surfaces 211B and 212B axially (relative to the central longitudinal axis 1C ) the stator core 110 are opposite.

How best in 10 Further, each of the exciting coils F has a portion that faces the side of the outer surface 211B of the rotor core 210 folded back. The outer surface 211B of the rotor core 210 has the exciter rotor teeth 241 on which the excitation coils Fi are wound.

In the present embodiment, the rotary electric machine includes 1 the exciter stator 400 which is arranged to oppose the plurality of folded-back exciting coils Fi which face to the side of the outer surface 211B of the rotor core 200 folded back. The exciter stator 400 is configured to generate a magnetic field associated with the reflowed excitation coils Fi of the rotor core 200 coupled.

In the present embodiment, the exciter stator causes 400 in that the excitation coils Fi generate induction current. This causes the induction current generated by the exciting coils Fi to be supplied to the exciting coils Ff in addition to the induction current generated by the induction coils I. This maximizes the exciting current supplied to the exciting coils F.

Therefore, the rotating electric machine causes 1 in the present embodiment, an increase in the magnetomotive force passing through the rotor 200 is generated even when operating in a low-speed range, compared to the rotating electric machine without the exciter stator 400 , This does not cause a reduction in the torque generated at the torque generating surfaces between the stator 100 and the rotor 200 occurs even during operation of the rotary electric machine 1 in a low-speed area. In the present embodiment, the rotary electric machine improves 1 the torque density in the low-speed range compared to the rotary electric machine without the exciting stator 400 ,

(Modification)

The present embodiment includes an example in which the exciter stator 400 the DC coils 402 used to cause the generation of magnetic field, but this is not limited thereto. The present embodiment may use a configuration in which the stator 400 Permanent magnets can use to cause the generation of the magnetic field.

The yoke segments 121 the present embodiment and the yoke segments 321 The modification can be made of a powder magnetic core formed by molding ferromagnetic powder. The larger the size of a mold component, the larger the press machine required for molding such mold component becomes, and moreover, such a mold component is difficult to mold. The yoke segments 121 in the present embodiment and the yoke segments 321 in the modification are smaller in size than the conventional stator yoke having no split structure. Therefore, the yoke segments become 121 and the yoke segments 321 formed simply from a magnetic powder core by compression molding ferromagnetic powder without a large pressing machine. This improves the productivity of the stator yokes.

The wire for the armature coils 140 , the inductors I and excitation coils F is not limited to a copper wire, and the wire may be an aluminum conductor or a stranded wire made of a stranded wire for high-frequency current.

In addition, a rotating electrical machine 1 be modified as a hybrid excitation type (or a hybrid type), so that permanent magnets on a

Rotor are arranged in addition to excitation coils I. In this case, the exciting coils F serving as electromagnets are provided to effectively cooperate with the permanent magnets to generate a torque. Substantially equivalent power output can be obtained without an increase in size while suppressing the amount of use of rare earth magnets causing an increase in material cost.

Furthermore, the rectifier elements are not limited to diodes.

Semiconductor elements, such as other switching elements, may be used. The rectifier elements are not limited to the type in which they are stored in diode housings or holders, but they can be inside the rotor 200 be mounted.

In addition, the rotating electric machine 1 Not only in hybrid electric vehicles, but also in wind power generation and machine tools are used.

Although embodiments of the present invention have been described, it will be apparent to those skilled in the art that modifications may be made without departing from the scope of the present invention. All such modifications and their equivalents are intended to be covered by the following claims, which are described in the scope of the claims.

LIST OF REFERENCE NUMBERS

1

rotating electrical machine

100, 300

stator

110, 310

stator core

120, 320

stator yoke

130, 330

stator teeth

131, 331

first stator teeth

132, 332

second stator teeth

133, 333

third stator teeth

140

armature coil

200

rotor

210

rotor core

210A

first rotor core

210B

second rotor core

211B, 212B

outer surface

230

rotor teeth

231

first rotor teeth

232

second rotor teeth

233

third rotor teeth

F

excitation coil

I

Induction coil.

QUOTES INCLUDE IN THE DESCRIPTION

This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Cited patent literature

• JP 2010-226808 A [0002, 0005]

Claims (4)

Rotary electric machine having a central longitudinal axis, comprising: a stator; a rotor configured to be rotatable about the center longitudinal axis when magnetic flux from the stator flows through the rotor; and an exciter stator, in which the stator includes: a stator core having a plurality of stator teeth distributed circumferentially and uniformly about the central longitudinal axis; and a plurality of armature coils, each toroidally wound around the stator core between two adjacent stator teeth, in which the rotor includes: a rotor core having a plurality of rotor teeth distributed circumferentially about the central longitudinal axis, each of the rotor teeth being a set of a first rotor tooth, a second rotor tooth and a third rotor tooth aligned axially such that the first rotor tooth and the second rotor teeth are axially separated from each other to sandwich the stator and arranged to sequentially face the one and the opposite axial end surfaces of each of the stator teeth, and so that the third rotor teeth are arranged to be radially inner ones Facing peripheral surface of each of the stator teeth; a plurality of induction coils, each wound around one of the plurality of rotor teeth; and a plurality of exciting coils, each wound around one of the plurality of rotor teeth, in which the rotor core comprises a pair of outer surfaces which are on the opposite side to those inner surfaces which are axially opposed to the stator core relative to the central longitudinal axis; the plurality of exciting coils has portions folded back to the side of one of the pair of outer surfaces; and the rotor core has a plurality of rotor teeth on the one outer surface around which the folded-back portions of the plurality of exciting coils are wound, and where the exciter stator is arranged to oppose the refolded portions of the plurality of excitation coils and configured to generate a magnetic field that couples with the refolded portions of the plurality of excitation coils. The rotary electric machine according to claim 1, wherein the exciter stator comprises coils which generate a magnetic field when coupled with direct current, which couples with the folded-back portion of each of the plurality of exciting coils. A rotary electric machine according to claim 1 or 2, wherein each of the induction coils and the associated one of the armature coils are arranged on the same one of the rotor teeth in a plurality of layers, and the induction coils are less separated from the stator than the exciting coils. The rotary electric machine according to one of the preceding claims 1 to 3, wherein the rotor core is axially divided into a first rotor core and a second rotor core.

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