DE102016211068A1 - Verfahren zum Herstellen mindestens eines Bauteils - Google Patents

Verfahren zum Herstellen mindestens eines Bauteils Download PDF

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Publication number
DE102016211068A1
DE102016211068A1 DE102016211068.3A DE102016211068A DE102016211068A1 DE 102016211068 A1 DE102016211068 A1 DE 102016211068A1 DE 102016211068 A DE102016211068 A DE 102016211068A DE 102016211068 A1 DE102016211068 A1 DE 102016211068A1
Authority
DE
Germany
Prior art keywords
component
subregion
selective
subarea
sintering device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE102016211068.3A
Other languages
German (de)
English (en)
Inventor
Markus Schlemmer
Gerhard-Heinz Rösele
Andreas HARTUNG
Manfred Schill
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MTU Aero Engines AG
Original Assignee
MTU Aero Engines AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MTU Aero Engines AG filed Critical MTU Aero Engines AG
Priority to DE102016211068.3A priority Critical patent/DE102016211068A1/de
Priority to PCT/DE2016/000426 priority patent/WO2017220058A1/fr
Publication of DE102016211068A1 publication Critical patent/DE102016211068A1/de
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/141Processes of additive manufacturing using only solid materials
    • B29C64/153Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/40Structures for supporting workpieces or articles during manufacture and removed afterwards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60Treatment of workpieces or articles after build-up
    • B22F10/66Treatment of workpieces or articles after build-up by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F5/009Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of turbine components other than turbine blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • B22F7/08Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/14Form or construction
    • F01D5/16Form or construction for counteracting blade vibration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F7/00Vibration-dampers; Shock-absorbers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F7/00Vibration-dampers; Shock-absorbers
    • F16F7/01Vibration-dampers; Shock-absorbers using friction between loose particles, e.g. sand
    • F16F7/015Vibration-dampers; Shock-absorbers using friction between loose particles, e.g. sand the particles being spherical, cylindrical or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/40Radiation means
    • B22F12/41Radiation means characterised by the type, e.g. laser or electron beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00Manufacture
    • F05D2230/50Building or constructing in particular ways
    • F05D2230/51Building or constructing in particular ways in a modular way, e.g. using several identical or complementary parts or features
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/20Three-dimensional
    • F05D2250/24Three-dimensional ellipsoidal
    • F05D2250/241Three-dimensional ellipsoidal spherical
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Composite Materials (AREA)
  • Plasma & Fusion (AREA)
  • Powder Metallurgy (AREA)
DE102016211068.3A 2016-06-21 2016-06-21 Verfahren zum Herstellen mindestens eines Bauteils Withdrawn DE102016211068A1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE102016211068.3A DE102016211068A1 (de) 2016-06-21 2016-06-21 Verfahren zum Herstellen mindestens eines Bauteils
PCT/DE2016/000426 WO2017220058A1 (fr) 2016-06-21 2016-12-02 Procédé de fabrication d'au moins un élément structural hybride pourvu de zones partielles réalisées par impression 3d

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102016211068.3A DE102016211068A1 (de) 2016-06-21 2016-06-21 Verfahren zum Herstellen mindestens eines Bauteils

Publications (1)

Publication Number Publication Date
DE102016211068A1 true DE102016211068A1 (de) 2017-12-21

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Family Applications (1)

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DE102016211068.3A Withdrawn DE102016211068A1 (de) 2016-06-21 2016-06-21 Verfahren zum Herstellen mindestens eines Bauteils

Country Status (2)

Country Link
DE (1) DE102016211068A1 (fr)
WO (1) WO2017220058A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3725435A1 (fr) * 2019-04-17 2020-10-21 Siemens Aktiengesellschaft Fabrication d'un objet métallique
US11306596B2 (en) 2018-12-13 2022-04-19 MTU Aero Engines AG Gas turbine blade impulse body module

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102018202198A1 (de) * 2018-02-13 2019-08-14 MTU Aero Engines AG Bauteil zum anordnen im gaskanal einer strömungsmaschine
GB201802405D0 (en) * 2018-02-14 2018-03-28 Rolls Royce Plc Method of manufacturing an object

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090258168A1 (en) * 2008-04-15 2009-10-15 Rolls-Royce Plc Article and method of manufacture thereof
DE102010046579A1 (de) * 2010-09-25 2012-03-29 Mtu Aero Engines Gmbh Bauteil mit wenigstens einem Dämpfungselement und Verfahren zum Herstellen eines Bauteils mit wenigstens einem Dämpfungselement
US20130294891A1 (en) * 2011-01-15 2013-11-07 Stefan Neuhaeusler Method for the generative production of a component with an integrated damping element for a turbomachine, and a component produced in a generative manner with an integrated damping element for a turbomachine
DE102014224442A1 (de) * 2014-11-28 2016-06-02 Siemens Aktiengesellschaft Verfahren zum Erzeugen eines Bauteils mit einer eine Vorzugsorientierung des Gefüges hervorrufenden Gefügetextur und Anlage für ein additives pulverbettbasiertes Herstellungsverfahren

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2999669A (en) * 1958-11-21 1961-09-12 Westinghouse Electric Corp Damping apparatus
JP3557926B2 (ja) * 1998-12-22 2004-08-25 松下電工株式会社 三次元形状造形物の製造方法および金型
DE102011105044A1 (de) * 2011-06-21 2012-12-27 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Verfahren zur Herstellung einer wenigstens eine Komponente zumindest teilweise umschließenden Gehäusestruktur sowie eine mit dem Verfahren hergestellte Gehäusestruktur
FR3027243B1 (fr) * 2014-10-16 2019-01-25 Dcns Procede de fabrication additive d'une pale creuse de propulseur
ES2745381T3 (es) * 2014-11-24 2020-03-02 MTU Aero Engines AG Alabe para una turbomáquina y turbomáquina axial

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090258168A1 (en) * 2008-04-15 2009-10-15 Rolls-Royce Plc Article and method of manufacture thereof
DE102010046579A1 (de) * 2010-09-25 2012-03-29 Mtu Aero Engines Gmbh Bauteil mit wenigstens einem Dämpfungselement und Verfahren zum Herstellen eines Bauteils mit wenigstens einem Dämpfungselement
US20130294891A1 (en) * 2011-01-15 2013-11-07 Stefan Neuhaeusler Method for the generative production of a component with an integrated damping element for a turbomachine, and a component produced in a generative manner with an integrated damping element for a turbomachine
DE102014224442A1 (de) * 2014-11-28 2016-06-02 Siemens Aktiengesellschaft Verfahren zum Erzeugen eines Bauteils mit einer eine Vorzugsorientierung des Gefüges hervorrufenden Gefügetextur und Anlage für ein additives pulverbettbasiertes Herstellungsverfahren

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11306596B2 (en) 2018-12-13 2022-04-19 MTU Aero Engines AG Gas turbine blade impulse body module
EP3725435A1 (fr) * 2019-04-17 2020-10-21 Siemens Aktiengesellschaft Fabrication d'un objet métallique
WO2020212140A1 (fr) * 2019-04-17 2020-10-22 Siemens Aktiengesellschaft Fabrication d'un objet métallique

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WO2017220058A1 (fr) 2017-12-28

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R163 Identified publications notified
R119 Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee