DE102016205913A1 - Biaxially oriented polyester film for metal lamination - Google Patents
Biaxially oriented polyester film for metal lamination Download PDFInfo
- Publication number
- DE102016205913A1 DE102016205913A1 DE102016205913.0A DE102016205913A DE102016205913A1 DE 102016205913 A1 DE102016205913 A1 DE 102016205913A1 DE 102016205913 A DE102016205913 A DE 102016205913A DE 102016205913 A1 DE102016205913 A1 DE 102016205913A1
- Authority
- DE
- Germany
- Prior art keywords
- polyester
- layer
- polyester film
- film according
- derived units
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
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- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C48/022—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
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- B29C48/911—Cooling
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- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
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- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
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- B29K2267/00—Use of polyesters or derivatives thereof as reinforcement
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- B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
- B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D43/00—Lids or covers for rigid or semi-rigid containers
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- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
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- C08G63/16—Dicarboxylic acids and dihydroxy compounds
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- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
- C08G63/85—Germanium, tin, lead, arsenic, antimony, bismuth, titanium, zirconium, hafnium, vanadium, niobium, tantalum, or compounds thereof
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
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- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
- C08L67/03—Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the carboxyl- and the hydroxy groups directly linked to aromatic rings
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
- C09D201/02—Coating compositions based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
- C09D201/10—Coating compositions based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing hydrolysable silane groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
- Y10T428/31681—Next to polyester, polyamide or polyimide [e.g., alkyd, glue, or nylon, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
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- Y10T428/31786—Of polyester [e.g., alkyd, etc.]
Landscapes
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- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Wrappers (AREA)
Abstract
Die Erfindung betrifft eine mehrschichtige biaxial orientierte Polyesterfolie umfassend eine Basisschicht B, eine amorphe Deckschicht A und eine weitere Deckschicht C, wobei sich diese Polyesterfolie zur Laminierung mit Blechen eignet. Insbesondere betrifft die Erfindung eine Polyesterfolie, welche in der Basisschicht (bezogen auf die Masse an Polyester) 2 bis 15 Gew.-% Isophthalat-abgeleitete Einheiten enthält und in der amorphen Schicht A mehr als 19 Gew.-% Isophthalat-abgeleitete Einheiten enthält und die auf der Deckschicht A mit einer Silan-basierten Beschichtung versehen ist. Weiterhin betrifft die Erfindung ein Verfahren zur Herstellung dieser Folien.The invention relates to a multilayer biaxially oriented polyester film comprising a base layer B, an amorphous cover layer A and a further cover layer C, this polyester film being suitable for lamination with metal sheets. In particular, the invention relates to a polyester film containing in the base layer (based on the mass of polyester) from 2 to 15 wt .-% isophthalate-derived units and in the amorphous layer A contains more than 19 wt .-% isophthalate-derived units and which is provided on the cover layer A with a silane-based coating. Furthermore, the invention relates to a method for producing these films.
Description
Gebiet der Erfindung Field of the invention
Die Erfindung betrifft eine mehrschichtige biaxial orientierte Polyesterfolie umfassend eine Basisschicht B, eine amorphe Deckschicht A und eine weitere Deckschicht C, wobei sich diese Polyesterfolie zur Laminierung mit Blechen eignet. Insbesondere betrifft die Erfindung Polyesterfolien, die bevorzugt aus antimonfreien Polyestern hergestellt sind und Radikalfänger enthalten. In einer Ausgestaltung der Erfindung betrifft diese eine Polyesterfolie, welche in der Basisschicht (bezogen auf die Masse an Polyester) 2 bis 15 Gew.-% Isophthalat-abgeleitete Einheiten enthält und in der amorphen Schicht A mehr als 19 Gew.-% Isophthalat-abgeleitete Einheiten enthält und die auf der Deckschicht A mit einer Silan-basierten Beschichtung versehen ist. Weiterhin betrifft die Erfindung ein Verfahren zur Herstellung dieser Folien. The invention relates to a multilayer biaxially oriented polyester film comprising a base layer B, an amorphous cover layer A and a further cover layer C, this polyester film being suitable for lamination with metal sheets. In particular, the invention relates to polyester films, which are preferably made of antimony-free polyesters and contain radical scavengers. In one embodiment of the invention, this relates to a polyester film containing in the base layer (based on the mass of polyester) 2 to 15 wt .-% isophthalate-derived units and in the amorphous layer A more than 19 wt .-% isophthalate-derived Contains units and which is provided on the cover layer A with a silane-based coating. Furthermore, the invention relates to a method for producing these films.
Hintergrund background
Polyesterfolien haben aufgrund ihrer hervorragenden optischen und mechanischen Eigenschaften vielseitige Anwendungsgebiete. Ein Anwendungsgebiet ist die Blechlaminierung, bei der die Polyesterfolie auf ein Metallblech laminiert wird. Polyester films have a variety of applications due to their excellent optical and mechanical properties. One field of application is sheet metal lamination, in which the polyester film is laminated to a metal sheet.
Die Laminierung erfolgt zum Schutz der Bleche gegen Korrosion bzw. zu dekorativen Zwecken (Bedruckung). Bei Metalldosen, welche aus folienlaminierten Blechen hergestellt werden, dient die auf der Innenseite auflaminierte Folie als Barriere zwischen verpacktem Gut und Metall. So verhindert die Folie einerseits die Diffusion von korrosiven Bestandteilen des Verpackungsgutes zum Metall und anderseits die Diffusion von Korrosionsprodukten in das Verpackungsgut. Eine auf die Außenseite auflaminierte Folie dient neben dem Korrosionsschutz in der Regel dekorativen Zwecken. Lamination is used to protect the sheets against corrosion or for decorative purposes (printing). In the case of metal cans, which are produced from foil-laminated sheets, the film laminated on the inside serves as a barrier between packaged goods and metal. On the one hand, the film prevents, on the one hand, the diffusion of corrosive constituents of the packaged goods to the metal and, on the other hand, the diffusion of corrosion products into the packaged goods. A laminated on the outside film serves in addition to the corrosion protection usually decorative purposes.
Gewöhnlich werden Blech-Folienlaminate hergestellt, indem man beispielsweise eine mehrschichtige, siegelfähige Folie mit einem auf eine hohe Temperatur aufgeheizten Blech zusammenbringt. Eine weitere Möglichkeit besteht darin, die Folie mittels eines Klebers auf das Blech aufzukleben. Hierbei werden entweder lösungsmittelbasierende Kleber oder Hotmelts verwendet. Usually sheet metal foil laminates are produced by, for example, bringing together a multi-layer sealable film with a sheet heated to a high temperature. Another possibility is to stick the film on the sheet by means of an adhesive. Here, either solvent-based adhesives or hotmelts are used.
Die Folien gemäß vorliegender Erfindung eignen sich besonders zur Laminierung bei hoher Temperatur auf Aluminium. Aufgrund des gegenüber einer (reinen) PET-Folie niedrigeren Schmelzpunkts kann die erfindungsgemäße Folie im Laminat mit Aluminium aufgeschmolzen werden ohne die mechanischen Eigenschaften des Aluminiums negativ zu beeinflussen. Durch das Schmelzen der Folie lässt sich das Laminat verformen ohne Risse in der Folie zu verursachen. The films of the present invention are particularly suitable for lamination at high temperature to aluminum. Due to the fact that the melting point is lower than that of a (pure) PET film, the film according to the invention can be melted in the laminate with aluminum without negatively influencing the mechanical properties of the aluminum. By melting the film, the laminate can be deformed without causing cracks in the film.
Stand der Technik State of the art
In der
In der
In der
In der
Aufgabe task
Die Folien gemäß dem Stand der Technik sind nachteilig, weil sie bei der für Aluminium geeigneten Aufschmelztemperatur keine ausreichende Haftung zeigen. Die unzureichende Haftung macht sich insbesondere im Kontakt mit Lebensmitteln oder deren Ersatzstoffen und bei der Pasteurisierung bzw. Sterilisierung in Kontakt mit diesen Füllgütern bemerkbar. Außerdem weisen sie eine zu geringe Verformbarkeit und eine ungenügende Korrosionsbeständigkeit auf. The prior art films are disadvantageous because they do not exhibit sufficient adhesion at the reflow temperature suitable for aluminum. Inadequate adhesion is particularly noticeable in contact with food or its substitutes and during pasteurization or sterilization in contact with these products. In addition, they have too low ductility and insufficient corrosion resistance.
Aufgabe der vorliegenden Erfindung war es eine Polyesterfolie zu finden, die sich für die Laminierung auf Aluminium eignet. Die Folie soll im Laminat eine gute Haftung zeigen und hohen Korrosionsschutz für das Aluminium bieten. Weiterhin soll sich das Laminat für den direkten Kontakt mit Lebensmitteln eignen und selbst bei längerer Temperaturbelastung die mechanische Stabilität behalten und dabei niedrige Antimon Migrationswerte aufweisen. The object of the present invention was to find a polyester film which is suitable for lamination on aluminum. The film should show good adhesion in the laminate and offer high corrosion protection for the aluminum. Furthermore, the laminate should be suitable for direct contact with foodstuffs and should retain mechanical stability even with prolonged exposure to heat and at the same time exhibit low antimony migration values.
Lösung der Aufgabe Solution of the task
Die Aufgabe wird erfindungsgemäß durch die Bereitstellung einer koextrudierten, mehrschichtigen, biaxial orientierten Polyesterfolie mit einer kristallinen Basisschicht B, einer amorphen Deckschicht A und einer kristallinen Deckschicht C gelöst. Die amorphe Deckschicht A trägt bevorzugt eine silanhaltige Beschichtung. The object is achieved by providing a coextruded, multilayer, biaxially oriented polyester film having a crystalline base layer B, an amorphous top layer A and a crystalline top layer C. The amorphous cover layer A preferably carries a silane-containing coating.
Detailbeschreibung detailed description
Die erfindungsgemäße Polyesterfolie besteht aus Polyester, Additiven und bevorzugt einer Beschichtung. The polyester film according to the invention consists of polyester, additives and preferably a coating.
Basismaterial base material
Die Basisschicht der erfindungsgemäßen Folie ist kristallin und hat einen Schmelzpunkt von kleiner als 250 °C, bevorzugt kleiner 245 °C. Durch die Kristallinität hat die Folie eine gute mechanische Festigkeit, kann wirtschaftlich hergestellt werden und ist gut zu verarbeiten. The base layer of the film of the invention is crystalline and has a melting point of less than 250 ° C, preferably less than 245 ° C. Due to the crystallinity, the film has good mechanical strength, can be produced economically and is easy to process.
In einer möglichen Ausführung besteht der Polyester der Basisschicht B der Folie zu mindestens 85 Gew.-%, bevorzugt mindestens 90 Gew.-%, besonders bevorzugt mindestens 92 Gew.-% aus Ethylenterephthalat-abgeleiteten Einheiten und zu 2 bis 15 Gew.-%, bevorzugt 3 bis 10 Gew.-%, besonders bevorzugt 4 bis 8 Gew.-% aus Ethylenisophthalat-abgeleiteten Einheiten (jeweils bezogen auf die Gesamtmasse an Polyester). Die Summe aus Ethylenterephthalat-abgeleiteten Einheiten und Ethylenisophthalat-abgeleiteten Einheiten beträgt mindestens 95 Gew.-% des Polyesters. In one possible embodiment, the polyester of the base layer B of the film consists of at least 85% by weight, preferably at least 90% by weight, particularly preferably at least 92% by weight, of ethylene terephthalate-derived units and from 2 to 15% by weight. , preferably 3 to 10 wt .-%, particularly preferably 4 to 8 wt .-% of ethylene isophthalate-derived units (in each case based on the total mass of polyester). The sum of ethylene terephthalate-derived units and ethylene isophthalate-derived units is at least 95% by weight of the polyester.
Die restlichen, von Carbonsäuren bzw. Alkoholen abgeleiteten Einheiten stammen aus anderen aliphatischen oder cycloaliphatischen Diolen bzw. Dicarbonsäuren als Terephthalsäure und Isophthalsäure. The remaining units derived from carboxylic acids or alcohols originate from other aliphatic or cycloaliphatic diols or dicarboxylic acids than terephthalic acid and isophthalic acid.
Geeignete andere aliphatische Diole sind beispielsweise Diethylenglykol, Triethylenglykol, aliphatische Glykole der allgemeinen Formel HO-(CH2)n-OH, wobei n eine ganze Zahl von 3 bis 6 darstellt (insbesondere Propan-1,3-diol, Butan-1,4-diol, Pentan-1,5-diol und Hexan-1,6-diol) oder verzweigte aliphatische Glykole mit bis zu 6 Kohlenstoffatomen. Von den cycloaliphatischen Diolen sind Cyclohexandiole (insbesondere Cyclohexan-1,4-diol) bevorzugt. Suitable other aliphatic diols are, for example, diethylene glycol, triethylene glycol, aliphatic glycols of the general formula HO- (CH 2 ) n -OH, where n is an integer from 3 to 6 (in particular propane-1,3-diol, butane-1,4 -diol, pentane-1,5-diol and hexane-1,6-diol) or branched aliphatic glycols having up to 6 carbon atoms. Of the cycloaliphatic diols, cyclohexanediols (especially cyclohexane-1,4-diol) are preferred.
Andere cycloaliphatische Dicarbonsäuren sind beispielsweise Cyclohexandicarbonsäuren, insbesondere Cyclohexan-1,4-dicarbonsäure. Von den aliphatischen Dicarbonsäuren sind die (C3 bis C19)-Alkandisäuren besonders geeignet, wobei der Alkanteil geradkettig oder verzweigt sein kann. Other cycloaliphatic dicarboxylic acids are, for example, cyclohexanedicarboxylic acids, in particular cyclohexane-1,4-dicarboxylic acid. Of the aliphatic dicarboxylic acids, the (C3 to C19) alkanedioic acids are particularly suitable, it being possible for the alkane part to be straight-chain or branched.
Verwendet man Polyester mit einem geringeren Gehalt an Ethylenisophthalat-abgeleiteten Einheiten als 2 Gew.-%, so ist der Schmelzpunkt der Folie zu hoch. Verwendet man Polyester mit einem höheren Gehalt an Ethylenisophthalat-abgeleiteten Einheiten als 15 Gew.-%, so verschlechtern sich die Aromabarriere- und Migrationseigenschaften (Wasserdampf-, Gasbarriere) der Folie. Darüber hinaus verschlechtern sich die mechanischen Eigenschaften der Folie, welches sich z. B. in einer verschlechterten Verarbeitbarkeit der Folie bemerkbar macht (sie reißt z. B. leichter). If one uses polyesters with a lower content of ethylene isophthalate-derived units than 2 wt .-%, the melting point of the film is too high. By using polyesters having a content of ethylene isophthalate-derived units higher than 15% by weight, the aroma barrier and migration properties (water vapor, gas barrier) of the film deteriorate. In addition, the deteriorate mechanical properties of the film, which is z. B. in a deteriorated processability of the film noticeable (for example, it tears easier).
Optional kann die Basisschicht aus einer Mischung aus Polyethylenterephthalat und Polybutylenterephthalat bestehen. Die Mischung enthält 70 bis 85 Gew.-% Ethylenterephthalat- und 15 bis 30 Gew.-% Butylenterephthalat-abgeleiteten Einheiten. Die restlichen Monomereinheiten stammen aus anderen aliphatischen, cycloaliphatischen oder aromatischen Diolen bzw. Dicarbonsäuren, wie sie oben beschrieben sind. Die Summe aus Ethylenterephthalat-abgeleiteten Einheiten und Butylenterephthalat-abgeleiteten Einheiten beträgt mindestens 95 Gew.-% des Polyesters. Nachteil dieser Mischung ist, dass die beiden Polyester im Extruder umestern und der Grad der Umesterung schwer zu steuern ist. Optionally, the base layer may consist of a mixture of polyethylene terephthalate and polybutylene terephthalate. The mixture contains 70 to 85% by weight of ethylene terephthalate and 15 to 30% by weight of butylene terephthalate-derived units. The remaining monomer units are derived from other aliphatic, cycloaliphatic or aromatic diols or dicarboxylic acids, as described above. The sum of ethylene terephthalate-derived units and butylene terephthalate-derived units is at least 95% by weight of the polyester. Disadvantage of this mixture is that the two polyester transesterify in the extruder and the degree of transesterification is difficult to control.
Die Herstellung der Polyester kann z. B. nach dem Umesterungsverfahren erfolgen. Dabei geht man von Dicarbonsäurediestern und Diolen aus, die mit den üblichen Umesterungskatalysatoren wie Zink-, Calcium-, Lithium-, Magnesium- und Mangan-Salzen umgesetzt werden. Die Zwischenprodukte werden dann in Gegenwart allgemein üblicher Polykondensationskatalysatoren wie zum Beispiel Titan-Salzen polykondensiert. Die Herstellung kann ebenso gut nach dem Direktveresterungsverfahren in Gegenwart von Polykondensationskatalysatoren erfolgen. Dabei geht man direkt von den Dicarbonsäuren und den Diolen aus. Erfindungsgemäße Polyester sind als Handelsprodukte erhältlich. The preparation of the polyester may, for. B. carried out after the transesterification process. It is based on dicarboxylic acid diols and diols, which are reacted with the usual transesterification catalysts such as zinc, calcium, lithium, magnesium and manganese salts. The intermediates are then polycondensed in the presence of commonly used polycondensation catalysts such as titanium salts. The preparation can also be carried out by the direct esterification process in the presence of polycondensation catalysts. It starts directly from the dicarboxylic acids and diols. Polyesters of the invention are available as commercial products.
Die klassischen Katalysatoren für die Herstellung von Polyestern sind nach wie vor Antimonverbindungen. Manche Antimonverbindungen können – insbesondere in höheren Konzentrationen und bei häufiger Exposition – eine gesundheitsschädliche Wirkung haben. Daher ist in der EU die maximal zulässige Migration von Antimon aus einer Folie in ein Lebensmittel beschränkt. Bei hohen Temperaturen und bei amorphen Polyestern, wie sie nach dem Aufschmelzen der Folie auf einem Blech vorliegen, ist die Antimonmigration erhöht und deswegen eine Reduktion des Antimongehaltes wünschenswert. Antimon aus Polyethylenterephthalat (PET) wird in der Fachpresse als bedenklich diskutiert (z.B.
Die Ursache dafür, dass Antimonverbindungen nach wie vor als Polykondensationskatalysatoren in Polyesterfolien eingesetzt werden, dürfte darin liegen, dass antimonfreie Folien eine wesentlich geringere Temperaturstabilität als antimonhaltige Folien aufweisen und damit für hohe Temperaturen nicht eingesetzt werden können. The reason that antimony compounds are still used as polycondensation catalysts in polyester films is likely to be that antimony-free films have a significantly lower temperature stability than antimony-containing films and thus can not be used for high temperatures.
Bei der Laminierung von Polyesterfolie auf Metall treten Temperaturen auf, die höher sind als die Schmelztemperatur der Folie. Unter diesen Bedingungen findet bei titan-katalysierten Polyestern ein erheblicher Abbau des Molekulargewichts statt. Dies hat zur Folge, dass bei der Verarbeitung des laminierten Blechs Mikrorisse auftreten, die zu Korrosion des Metalls führen können. Der in der vorliegenden Beschreibung beschriebene Ofentest korreliert mit dem Molekulargewichtsabbau und dient somit als einfache Methode zum Test der Eignung der Folie für die Metalllaminierung. Dem thermischen Abbau titan-katalysierter Polyester kann wie unten beschrieben durch den Zusatz von Stabilisatoren entgegen gewirkt werden. When laminating polyester film to metal, temperatures that are higher than the melting temperature of the film occur. Under these conditions, titanated polyesters undergo significant molecular weight degradation. As a result, micro-cracks occur during processing of the laminated sheet, which can lead to corrosion of the metal. The oven test described in the present specification correlates with molecular weight degradation and thus serves as a simple method of testing the suitability of the film for metal lamination. The thermal degradation titanium-catalyzed polyester can be counteracted as described below by the addition of stabilizers.
Amorphe Deckschicht A: Amorphous topcoat A:
Die durch Koextrusion auf die Basisschicht B aufgebrachte amorphe Deckschicht A besteht zu mindestens 19 Gew.-%, bevorzugt mindestens 23 Gew.-%, besonders bevorzugt mindestens 27 Gew.-% aus Ethylenisophthalat-abgeleiteten Einheiten und zu bis zu 81 Gew.-%, bevorzugt 77 Gew.-%, besonders bevorzugt 73 Gew.-% aus Ethylenterephthalat-abgeleiteten Einheiten (jeweils bezogen auf die Gesamtmasse an Polyester in der Deckschicht A). Die restlichen Monomereinheiten stammen aus anderen aliphatischen, cycloaliphatischen oder aromatischen Diolen bzw. Dicarbonsäuren, wie sie auch in der Basisschicht vorkommen können. The amorphous cover layer A applied by coextrusion onto the base layer B comprises at least 19% by weight, preferably at least 23% by weight, particularly preferably at least 27% by weight, of ethylene isophthalate-derived units and up to 81% by weight. , Preferably 77 wt .-%, particularly preferably 73 wt .-% of ethylene terephthalate-derived units (in each case based on the total mass of polyester in the outer layer A). The remaining monomer units are derived from other aliphatic, cycloaliphatic or aromatic diols or dicarboxylic acids, as they may also occur in the base layer.
Kristalline Deckschicht C: Crystalline topcoat C:
Für die andere, kristalline Deckschicht C können prinzipiell die gleichen Polymere verwendet werden, wie sie zuvor für die kristalline Basisschicht B beschrieben wurden. For the other, crystalline cover layer C, it is possible in principle to use the same polymers as were previously described for the crystalline base layer B.
Die Deckschicht C wird zur Verbesserung des Wickelverhaltens und der Verarbeitbarkeit mit inerten Partikeln gefüllt. Die Konzentration der inerten Partikel in der Deckschicht C beträgt 0,05 Gew.-% oder mehr, bevorzugt 0,10 Gew.-% oder mehr und besonders bevorzugt 0,15 Gew.-% oder mehr. Die Konzentration der inerten Partikel in dieser Schicht sollte kleiner gleich 0,5 Gew.-% sein bezogen auf die Gesamtmasse der Schicht, da sich sonst die Produzierbarkeit der Folie verschlechtert. Sie richtet sich im Wesentlichen nach den zu erzielenden optischen Eigenschaften der Folie. The cover layer C is filled to improve the winding behavior and the processability with inert particles. The concentration of the inert particles in the cover layer C is 0.05 wt% or more, preferably 0.10 wt% or more, and more preferably 0.15 wt% or more. The concentration of the inert particles in this layer should be less than or equal to 0.5% by weight, based on the total mass of the Layer, since otherwise deteriorates the producibility of the film. It depends essentially on the optical properties of the film to be achieved.
In einer bevorzugten Ausführungsform enthält die gesamte Folie Polyester, die mit titanbasierten Katalysatoren hergestellt wurden, und 50–10000 ppm eines Radikalfängers, wobei der Gehalt bevorzugt zwischen 100–5000 ppm und insbesondere zwischen 150–1200 ppm liegt. Niedrigere Gehalte als 50 ppm führen tendenziell zu einem Versagen im Ofentest und höhere als 10000 ppm haben keine weitere verbessernde Wirkung auf die Folie und verringern daher nur die Wirtschaftlichkeit und können zu einer Migration des Stabilisators aus der Folie in ein verpacktes Lebensmittel führen. Gehalte oberhalb von 1200 ppm führen zudem tendenziell zur Bildung von Gelen mit hohem Stabilisatorgehalt und einem Gelbstich. In a preferred embodiment, the entire film contains polyesters prepared with titanium-based catalysts and 50-10000 ppm of a radical scavenger, the content preferably being between 100-5000 ppm and especially between 150-1200 ppm. Lower levels than 50 ppm tend to result in failure in the oven test, and higher than 10000 ppm have no further improving effect on the film and therefore only reduce the economy and may lead to migration of the stabilizer from the film to a packaged food. Contents above 1200 ppm also tend to lead to the formation of gels with a high stabilizer content and a yellowish tinge.
In der Deckschicht C der Folie liegt der Anteil an Radikalfänger bei mindestens 300 ppm, bevorzugt bei mindestens 500 ppm und idealerweise bei mindestens 800 ppm. Unterhalb von 300 ppm wird der Ofentest nicht bestanden. In the outer layer C of the film, the proportion of radical scavenger is at least 300 ppm, preferably at least 500 ppm and ideally at least 800 ppm. Below 300 ppm, the oven test is failed.
Geeignete Radikalfänger sind in der
Beschichtung coating
Zur Verbesserung der Haftung auf Aluminium wird die Folie auf der Deckschicht (A) mit einem funktionellen Silan beschichtet. Bevorzugt ist die funktionelle Gruppe ein primäres Amin. Das aminofunktionelle Silan wird im unhydrolysierten Zustand durch die allgemeine Formel
Beispiele für dieser Formel gehorchende Aminosilane sind N-2-(Aminoethyl)-3-aminopropyltrimethoxysilan, 3-Aminopropyltrimethoxysilan, 4-Aminobutyltriethoxysilan, 4-Aminobutyldimethylmethoxysilan und p-Aminophenyltrimethoxysilan. Als Silan bevorzugt ist N-2-(Aminoethyl)-3-aminopropyltrimethoxysilan (CAS 1760-24-3). Examples of aminosilanes which obey this formula are N-2- (aminoethyl) -3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 4-aminobutyltriethoxysilane, 4-aminobutyldimethylmethoxysilane and p-aminophenyltrimethoxysilane. Preferred silane is N-2- (aminoethyl) -3-aminopropyltrimethoxysilane (CAS 1760-24-3).
Im Allgemeinen hydrolysiert man das Aminosilan in Wasser und bringt es nach einem herkömmlichen Verfahren auf eine Seite der Polyesterfolie auf. In general, the aminosilane is hydrolyzed in water and applied to one side of the polyester film by a conventional method.
Die Herstellung der Beschichtungslösung erfolgt durch Mischen des Aminosilans mit Wasser bei einem Gehalt von etwa 0,2 bis etwa 6 Gew.-%. Gegebenenfalls kann man zur Erleichterung der Hydrolyse eine schwache Säure, wie z.B. Essigsäure, zusetzen, um einen pH-Wert von kleiner 6 zu erreichen. Dabei wird mindestens eine der hydrolysierbaren Gruppen des Silans zu einer Silanolgruppe (SiOH) hydrolysiert. Das Produkt der Hydrolyse des Aminosilans hat vermutlich eine teilhydrolysierte, cyclische Struktur, wobei die Aminogruppe wahrscheinlich ionische Bindungen zum Siliciumteil des Moleküls eingeht. Somit kann sich der Begriff hydrolysiert hier auch auf derartige teilhydrolysierte Strukturen beziehen. Die Beschichtungslösung sollte spätestens 6 Stunden nach der Hydrolyse des Aminosilans eingesetzt werden um ein gutes Ergebnis zu erzielen The coating solution is prepared by mixing the aminosilane with water at a level of from about 0.2 to about 6 weight percent. Optionally, to facilitate hydrolysis, a weak acid, e.g. Acetic acid, to achieve a pH of less than 6. In this case, at least one of the hydrolyzable groups of the silane is hydrolyzed to a silanol group (SiOH). The product of hydrolysis of the aminosilane is thought to have a partially hydrolyzed cyclic structure, with the amino group likely to undergo ionic bonding to the silicon portion of the molecule. Thus, the term hydrolyzed here may also refer to such teilhydrolysierte structures. The coating solution should be used no later than 6 hours after hydrolysis of the aminosilane to achieve a good result
Das Aufbringen der Beschichtung auf die amorphe Deckschicht A führt dazu, dass die Folie nicht mehr heiß-siegelfähig ist. Überraschenderweise verbessert sich trotzdem die Haftung zu Aluminium. The application of the coating on the amorphous cover layer A causes the film is no longer heat-sealable. Surprisingly, the adhesion to aluminum nevertheless improves.
Die Polyesterfolie kann transparent, weiß oder opak, glänzend oder matt sein. Diese verschiedenen optischen Eigenschaften erreicht man beispielsweise durch die Zugabe von unterschiedlichen Mengen an Additiven wie Bariumsulfat, Calciumcarbonat, amorpher Kieselsäure oder Titandioxid. Diese Additive können sowohl in der Basisschicht als auch in der Deckschicht C enthalten sein. The polyester film may be transparent, white or opaque, glossy or dull. These various optical properties are achieved, for example, by the addition of different amounts of additives such as barium sulfate, calcium carbonate, amorphous silica or titanium dioxide. These additives may be contained in both the base layer and the overcoat C.
Bevorzugt enthält die Folie in der Basisschicht eine geringe Menge (kleiner 2 Gew.-%) Titandioxid. Dadurch hat die Folie ein milchig weißes Aussehen, wodurch das beim Sterilisieren auftretende Weißanlaufen (blushing) weniger sichtbar ist. Preferably, the film in the base layer contains a small amount (less than 2 wt .-%) of titanium dioxide. As a result, the film has a milky white appearance, whereby the occurring during sterilization blushing is less visible.
Die zur Verarbeitung der Folie verwendeten inerten Partikel in der Deckschicht C sind bevorzugt aus amorpher Kieselsäure mit einem d50-Wert von 1–6 µm. The inert particles used in the cover layer C for processing the film are preferably made of amorphous silica having a d50 value of 1-6 μm.
Bei der Folie liegt die Dicke der amorphen Deckschicht A im Bereich von 0,5 bis 5 µm, vorzugsweise im Bereich von 0,6 bis 3 µm, besonders bevorzugt im Bereich von 0,7 bis 2 µm. Ist die Deckschicht A dünner als 0,5 µm ist die Metallhaftung nicht ausreichend; ist sie dicker als 5 µm, ist die Folie zu weich. In the case of the film, the thickness of the amorphous covering layer A is in the range from 0.5 to 5 μm, preferably in the range from 0.6 to 3 μm, particularly preferably in the range from 0.7 to 2 μm. If the cover layer A is thinner than 0.5 μm, the metal adhesion is insufficient; if it is thicker than 5 μm, the film is too soft.
Die Gesamtdicke der erfindungsgemäßen Polyesterfolie kann innerhalb bestimmter Grenzen variieren. Sie beträgt 5 bis 20 µm, vorzugsweise 6 bis 15 µm, besonders bevorzugt 7 bis 12 µm, wobei die Schicht B einen Anteil von vorzugsweise 30 bis 90 % an der Gesamtdicke hat. Ist die Folie dünner als 5 µm, ist der Korrosionsschutz des Bleches nicht gegeben. Ist die Folie dicker als 20 µm, wirkt sich dies ungünstig auf die Wirtschaftlichkeit des laminierten Bleches aus. The total thickness of the polyester film of the invention may vary within certain limits. It is 5 to 20 microns, preferably 6 to 15 microns, more preferably 7 to 12 microns, wherein the layer B has a proportion of preferably 30 to 90% of the total thickness. If the film is thinner than 5 microns, the corrosion protection of the sheet is not given. If the film is thicker than 20 μm, this will adversely affect the economy of the laminated sheet.
Nach dem Ofentest weist die erfindungsgemäße Folie eine Reißdehnung in jeder Folienrichtung von mehr als 5 %, bevorzugt von mehr als 10 % und idealerweise von mehr als 25 % auf. Vor dem Ofentest liegt die Reißdehnung über 60 %. After the oven test, the film according to the invention has an elongation at break in each film direction of more than 5%, preferably more than 10% and ideally more than 25%. Before the oven test, the elongation at break is over 60%.
Insbesondere wenn die o.g. Radikalfänger in ausreichender Menge zugesetzt werden und ferner dann, wenn die besonders bevorzugten Stabilisatoren verwendet werden weist die erfindungsgemäße Folie nach dem Ofentest einen Anstieg des Gelbwertes b* von weniger als 5, bevorzugt von weniger als 3 und idealerweise von weniger als 1 auf. Especially if the o.g. Radical scavengers are added in sufficient amount and further, when the most preferred stabilizers are used, the film according to the invention after the oven test, an increase in yellowness b * of less than 5, preferably less than 3 and ideally less than 1 on.
Die erfindungsgemäße Folie weist üblicherweise bei 150 °C einen Schrumpf in Längs- und Querrichtung von unter 10 %, bevorzugt unter 5 %, und besonders bevorzugt von unter 2 % auf. Hierdurch wird eine Reduktion der Folienbreite beim Laminieren minimiert. The film according to the invention usually has a shrinkage in the longitudinal and transverse direction of below 10%, preferably below 5%, and particularly preferably below 2%, at 150 ° C. As a result, a reduction in the width of the film during lamination is minimized.
In einer besonders bevorzugten Ausführungsform besteht die amorphe Deckschicht A aus 27 Gew.-% Ethylenisophthalat-abgeleiteten Einheiten und 72,96 Gew.-% Ethylenterephthalat-abgeleiteten Einheiten und 0,04 Gew.-% Partikel aus amorpher Kieselsäure mit einer mittleren Partikelgröße (d50) von 2,5 µm. Weiterhin ist diese Deckschicht A mit einer Beschichtung versehen, die von N-2-(Aminoethyl)-3-aminopropyltrimethoxysilan ausgeht und die eine Dicke von 15 nm ausweist. In a particularly preferred embodiment, the amorphous topcoat A consists of 27% by weight of ethylene isophthalate-derived units and 72.96% by weight of ethylene terephthalate-derived units and 0.04% by weight of particles of amorphous silica having an average particle size (d50 ) of 2.5 μm. Furthermore, this cover layer A is provided with a coating which starts from N-2- (aminoethyl) -3-aminopropyltrimethoxysilane and has a thickness of 15 nm.
Die Basisschicht B besteht aus 4 Gew.-% aus Ethylenisophthalat-abgeleiteten Einheiten, 95,5 Gew.-% Ethylenterephthalat-abgeleiteten Einheiten und 0,5 Gew.-% Titandioxid. The base layer B consists of 4% by weight of ethylene isophthalate-derived units, 95.5% by weight of ethylene terephthalate-derived units and 0.5% by weight of titanium dioxide.
Die Deckschicht C besteht aus 4 Gew.-% aus Ethylenisophthalat-abgeleiteten Einheiten, 95,85 Gew.-% Ethylenterephthalat-abgeleiteten Einheiten und 0,15 Gew.-% Partikel aus amorpher Kieselsäure mit einer mittleren Partikelgröße (d59) von 2,5 µm. Topcoat C consists of 4 weight percent ethylene isophthalate derived units, 95.85 weight percent ethylene terephthalate derived units, and 0.15 weight percent amorphous silica particles having an average particle size (d59) of 2.5 microns.
Alle Schichten enthalten einen Radikalfänger in der Konzentration von 500 ppm (aufgrund der geringen Menge des Radikalfängers ist dieser in den 100 Gew.-% der jeweiligen Schichten nicht enthalten). All layers contain a radical scavenger in the concentration of 500 ppm (due to the small amount of radical scavenger this is not included in the 100 wt .-% of the respective layers).
Verfahren zur Herstellung Process for the preparation
Das Herstellungsverfahren für Polyesterfolien wird z. B. beschrieben im
Vorteile der Erfindung Advantages of the invention
Die erfindungsgemäße Folie zeichnet sich durch eine hervorragende Haftung zu Metall insbesondere zu Aluminium aus. Weiterhin weist die Folie eine gute thermische Beständigkeit auf, d.h. einen geringen Abbau des Molekulargewichts bei hohen Temperaturen wie sie beim Aufschmelzen nach dem Laminieren auf Blech auftreten. Insbesondere eignet sich das Polyester-Aluminium Laminat zur Herstellung von Deckeln für Getränkedosen. Die Zusammensetzung der Folie gewährleistet eine gute Verformbarkeit des Laminats und ein sauberes Aufreißverhalten des Deckels. The film according to the invention is distinguished by excellent adhesion to metal, in particular to aluminum. Furthermore, the film has good thermal resistance, i. a low degradation of the molecular weight at high temperatures as they occur during melting after lamination to sheet metal. In particular, the polyester-aluminum laminate is suitable for producing lids for beverage cans. The composition of the film ensures good deformability of the laminate and a clean tearing behavior of the lid.
Die Folie zeigt schon bei relativ niedrigen Prozesstemperaturen beim Laminieren bzw. Aufschmelzen gute Haftung zu Aluminium, so dass die mechanische Stabilität des Aluminiums nicht beeinträchtigt wird. The film shows good adhesion to aluminum even at relatively low process temperatures during lamination or melting, so that the mechanical stability of the aluminum is not impaired.
Bei der Herstellung der Folie ist gewährleistet, dass das Verschnittmaterial (Regenerat) in einer Menge von bis zu 60 Gew.-%, bezogen auf das Gesamtgewicht der Folie, wieder der Extrusion zugeführt werden kann, ohne dass dabei die physikalischen Eigenschaften der Folie nennenswert negativ beeinflusst werden. During the production of the film, it is ensured that the blend material (regenerated material) can be re-supplied to the extrusion in an amount of up to 60% by weight, based on the total weight of the film, without negatively affecting the physical properties of the film to be influenced.
Eigenschaften properties
Zur Charakterisierung der Rohstoffe und der Folien wurden die folgenden Messwerte bzw. Messverfahren benutzt: To characterize the raw materials and the films, the following measured values or measuring methods were used:
Glasübergangstemperatur und Schmelzpunkt Glass transition temperature and melting point
Die Glasübergangstemperatur und der Schmelzpunkt des Polyesters der Deckschicht A wurden mit einem DSC-Gerät (Perkin-Elmer Pyris 1) bestimmt (
Mechanische Eigenschaften Mechanical properties
Der E-Modul, die Reißfestigkeit, Reißdehnung und der F5-Wert werden in Längs- und Quer-richtung nach
Standardviskosität (SV) Standard viscosity (SV)
Die Standardviskosität SV wird – angelehnt an
Schrumpf shrink
Der thermische Schrumpf wird an quadratischen Folienmustern mit einer Kantenlänge von 10 cm bestimmt. Die Proben werden so ausgeschnitten, dass eine Kante parallel zur Maschinenrichtung und eine Kante senkrecht zur Maschinenrichtung verläuft. Die Proben werden genau ausgemessen (die Kantenlänge L0 wird für jede Maschinenrichtung TD und MD bestimmt, L0 TD und L0 MD) und 15 min bei der angegeben Schrumpfungstemperatur (hier 150 °C) in einem Umlufttrockenschrank getempert. Die Proben werden entnommen und bei Raum-temperatur genau ausgemessen (Kantenlänge LTD und LMD). Der Schrumpf ergibt sich aus der Gleichung:
Ofentest oven test
Ein Folienstück wird in einen Umluftofen eingebracht, der auf 180 °C vorgeheizt wurde. Die Folie wird dabei auf ein Drahtnetz (Maschenweite 0,25–2 cm) gelegt. Die Folie verbleibt für 90 Minuten bei 180 °C im Ofen. Anschließend werden die mechanischen Eigenschaften, der Schrumpf, die Farbkennzahlen und der SV wie beschrieben bestimmt. A piece of film is placed in a convection oven, which was preheated to 180 ° C. The film is placed on a wire mesh (mesh size 0.25-2 cm). The film remains in the oven for 90 minutes at 180 ° C. Then the mechanical properties, the shrinkage, the color codes and the SV are determined as described.
Haftung auf Aluminium Adhesion to aluminum
Aluminiumblech mit Cr(III)-Vorbehandlung wird auf 200 °C aufgeheizt und die Folie unter Druck auf dieses Blech laminiert. Danach wird das Laminat für 10 s auf 250 °C erhitzt. Dieses Material wird dann in Kontakt mit 3 %iger Essigsäure für 30 min auf 100 °C erwärmt. Anschließend wird an der Folienseite eine Gitterschnittprüfung nach
Messung der Kristallinität Measurement of crystallinity
Die Kristallinität der jeweiligen Folienseite wird aus dem Verhältnis der Intensitäten der Banden bei 1040 cm–1 und 1337 cm–1 im ATR-Spektrum bestimmt (ATR = Attenuated Total Reflection), wobei die Intensitäten auf die Bande bei 1117 cm–1 normiert sind. Die Bande bei 1040 cm–1 ist amorphem Polyester; die bei 1337 cm–1 ist kristallinem Polyester zuzuordnen (
Für amorphe Schichten gilt: For amorphous layers:
Für kristalline Schichten gilt For crystalline layers applies
Die Messung erfolgt mit einem IR-Spektrometer IFS28 der Firma Bruker (Karlsruhe, DE) unter Verwendung eines Diamant-ATR-Kristalls. The measurement is carried out using an IR spectrometer IFS28 from Bruker (Karlsruhe, DE) using a diamond ATR crystal.
Die Aufnahme des ATR-Spektrums kann direkt an der beschichteten Folie vorgenommen werden. Es wird angenommen, dass die Beschichtung bis zu einer Dicke von 0,1 µm keinen Einfluss auf das Spektrum der Deckschicht hat. Sollten hieran Zweifel bestehen, kann die Beschichtung vor der Aufnahme des ATR-Spektrums entfernt werden. The recording of the ATR spectrum can be made directly on the coated film. It is assumed that the coating has no influence on the spectrum of the cover layer up to a thickness of 0.1 μm. If in doubt, the coating can be removed prior to recording the ATR spectrum.
Farbwerte color values
Die Farbkennzahlen L*, a*, b* werden mit dem Messgerät Color-Sphere der Fa. Byk-Gardner (US) in Transmission für die Einzellagen und die Lagenpakete gemäß der
Im Folgenden wird die Erfindung anhand von Beispielen näher erläutert. In the following the invention will be explained in more detail by means of examples.
Beispiele Examples
Zur Herstellung der nachfolgend beschriebenen Folie wurden folgende Ausgangsmaterialien verwendet:
PET1 = Polyesterrohstoff aus Ethylenglykol und Terephthalsäure und Isophthalsäure, wobei der Anteil an Isophthalsäure im Polymer bei 4,5 Gew.% liegt mit einem SV Wert von 812 und DEG-Gehalt von 1,2 Gew.% (Diethylenglykolgehalt als Monomer). Hergestellt mittels PTA Verfahren. Katalysator Kaliumtitanyloxalat mit 18 ppm Titan. Umesterungskatalysator Zinkacetat. The following starting materials were used to prepare the film described below:
PET1 = polyester raw material of ethylene glycol and terephthalic acid and isophthalic acid, the proportion of isophthalic acid in the polymer being 4.5% by weight with an SV value of 812 and a DEG content of 1.2% by weight. (Diethylene glycol content as a monomer). Manufactured by PTA method. Catalyst potassium titanyl oxalate with 18 ppm titanium. Transesterification catalyst zinc acetate.
PET2 = Polyesterrohstoff aus Ethylenglykol und Terephthalsäure und Isophthalsäure, wobei der Anteil an Isophthalsäure im Polymer bei 23 Gew.% liegt mit einem SV Wert von 820, einem DEG-Gehalt von 1,4 Gew.% (Diethylenglykolgehalt als Monomer) und einem Gehalt von 5000 ppm Irganox 1010, CAS-Nr. 6683-19-8 (Hersteller BASF Schweiz). Die Zugabe des Irganox 1010 erfolgte zu Beginn der Polykondensation. Hergestellt mittels PTA Verfahren. Katalysator Kaliumtitanyloxalat mit 18 ppm Titan. Umesterungskatalysator Zinkacetat. PET2 = polyester raw material of ethylene glycol and terephthalic acid and isophthalic acid, wherein the proportion of isophthalic acid in the polymer at 23 wt.% With an SV value of 820, a DEG content of 1.4 wt.% (Diethylenglykolgehalt as monomer) and a content of 5000 ppm Irganox 1010, CAS no. 6683-19-8 (manufacturer: BASF Switzerland). The addition of the Irganox 1010 was carried out at the beginning of the polycondensation. Manufactured by PTA method. Catalyst potassium titanyl oxalate with 18 ppm titanium. Transesterification catalyst zinc acetate.
PET3 = Polyesterrohstoff aus Ethylenglykol und Terephthalsäure und Isophthalsäure, wobei der Anteil an Isophthalsäure im Polymer bei 33 Gew.% liegt mit einem SV Wert von 810 und DEG-Gehalt von 1,4 Gew.% (Diethylenglykolgehalt als Monomer). Hergestellt mittels PTA Verfahren. Katalysator Kaliumtitanyloxalat mit 18 ppm Titan. Umesterungskatalysator Zinkacetat. PET3 = polyester raw material of ethylene glycol and terephthalic acid and isophthalic acid, wherein the proportion of isophthalic acid in the polymer at 33 wt.% With an SV value of 810 and DEG content of 1.4 wt.% (Diethylenglykolgehalt as monomer). Manufactured by PTA method. Catalyst potassium titanyl oxalate with 18 ppm titanium. Transesterification catalyst zinc acetate.
PET4 = Polyethylentererphthalatrohstoff aus Ethylenglykol und Terephthalsäure mit einem SV Wert von 825, einem DEG-Gehalt von 0,9 Gew.% (Diethylenglykolgehalt als Monomer) und einem Gehalt von 5000 ppm Irganox 1010, CAS-Nr. 6683-19-8 (Hersteller BASF Schweiz). Die Zugabe des Irganox 1010 erfolgte zu Beginn der Polykondensation. Hergestellt mittels PTA Verfahren. Katalysator Kaliumtitanyloxalat mit 18 ppm Titan. Umesterungskatalysator Zinkacetat. PET4 = polyethylene terephthalate raw material of ethylene glycol and terephthalic acid with an SV value of 825, a DEG content of 0.9% by weight (diethylene glycol content as monomer) and a content of 5000 ppm Irganox 1010, CAS no. 6683-19-8 (manufacturer: BASF Switzerland). The addition of the Irganox 1010 was carried out at the beginning of the polycondensation. Manufactured by PTA method. Catalyst potassium titanyl oxalate with 18 ppm titanium. Transesterification catalyst zinc acetate.
PET5 = Polyethylentererphthalatrohstoff aus Ethylenglykol und Dimethylterephthalat mit einem SV Wert von 820 und DEG-Gehalt von 0,9 Gew.% (Diethylenglykolgehalt als Monomer) und 1,5 Gew.% Siliziumdioxid-Pigment Sylobloc 46 mit einem d50 von 2,5 µm. Hergestellt mittels PTA Verfahren. Katalysator Kaliumtitanyloxalat mit 18 ppm Titan. Umesterungskatalysator Zinkacetat. PET5 = polyethylene terephthalate raw material of ethylene glycol and dimethyl terephthalate having an SV value of 820 and DEG content of 0.9% by weight (diethylene glycol content as monomer) and 1.5% by weight of Sylobloc 46 silica pigment with a d50 of 2.5 μm. Manufactured by PTA method. Catalyst potassium titanyl oxalate with 18 ppm titanium. Transesterification catalyst zinc acetate.
PET6 = 10000 ppm Irganox 1010, CAS-Nr. 6683-19-8 (Hersteller BASF Schweiz) eingearbeitet mittels eines Zweischneckenextruders in PET1. SV-Wert von 695. PET6 = 10,000 ppm Irganox 1010, CAS no. 6683-19-8 (manufacturer: BASF Switzerland) incorporated by means of a twin-screw extruder in PET1. SV value of 695.
PET7 = Polyethylentererphthalatrohstoff aus Ethylenglykol und Dimethylterephthalat mit einem DEG-Gehalt von 0,9 Gew.% (Diethylenglykolgehalt als Monomer) hergestellt mittels PTA Verfahren. Katalysator Kaliumtitanyloxalat mit 18 ppm Titan. Umesterungskatalysator Zinkacetat. Festphasenkondensiert auf einen SV Wert von 1100. PET7 = polyethylene terephthalate raw material of ethylene glycol and dimethyl terephthalate with a DEG content of 0.9 wt.% (Diethylenglykolgehalt as monomer) prepared by PTA process. Catalyst potassium titanyl oxalate with 18 ppm titanium. Transesterification catalyst zinc acetate. Solid phase condenses to an SV value of 1100.
PET8 = 60 Gew.% Titandioxid-Pigment mit einem d50 von 0,2 µm eingearbeitet mittels eines Zweischneckenextruders in PET7. SV-Wert von 510. Beispiel 1: Deckschicht (A):
Beschichtung auf Deckschicht (A): Coating on topcoat (A):
2,0 Gew.-% 3-Aminopropyltrimethoxysilan in Wasser 3-Aminopropyltrimethoxysilan wurde langsam unter Rühren in entionisiertes Wasser gegeben und vor Verwendung für 30 min gerührt. 2.0% by weight of 3-aminopropyltrimethoxysilane in water 3-aminopropyltrimethoxysilane was slowly added with stirring to deionized water and stirred for 30 minutes before use.
Die o. g. Rohstoffe wurden in je einem Extruder pro Schicht aufgeschmolzen und durch eine dreischichtige Breitschlitzdüse auf eine gekühlte Abzugswalze extrudiert. Die so erhaltene amorphe Vorfolie wurde dann zunächst längsgestreckt. Die längsgestreckte Folie wurde in einem Coronaentladegerät coronabehandelt und danach durch Reversgravurbeschichtung mit der oben beschriebenen Lösung beschichtet. Danach wurde die Folie wurde bei einer Temperatur von 100°C getrocknet und anschließend quergestreckt, fixiert und aufgerollt (Enddicke der Folie 12,0 µm, Deckschichten je 1,1 µm). Die Bedingungen in den einzelnen Verfahrensschritten waren:
Die Dicke der trockenen Beschichtung ist 12 nm. The thickness of the dry coating is 12 nm.
Die Eigenschaften der so erhaltenen Folie sind in der Tabelle 1 widergegeben. The properties of the film thus obtained are shown in Table 1.
Beispiel 2 Example 2
Es wurde wie in Beispiel 1 beschrieben vorgegangen. Die Rohstoffzusammensetzung war jetzt wie folgt: Deckschicht (A):
Beschichtung auf Deckschicht (A): Coating on topcoat (A):
2,5 Gew.-% N-2-(Aminoethyl)-3-aminopropyltrimethoxysilan in Wasser N-2-(Aminoethyl)-3-aminopropyltrimethoxysilan wurde langsam unter Rühren in entionisiertes Wasser gegeben und vor Verwendung für 30 min gerührt. 2.5% by weight of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane in water. N-2- (aminoethyl) -3-aminopropyltrimethoxysilane was slowly added to deionized water with stirring and stirred for 30 minutes before use.
Folie hat eine Gesamtdicke von 9,0 µm, die Deckschichten A und C sind beide 1,0 µm dick. Film has a total thickness of 9.0 microns, the outer layers A and C are both 1.0 micron thick.
Die Dicke der trockenen Beschichtung ist 15 nm. The thickness of the dry coating is 15 nm.
Beispiel 3 Example 3
Es wurde wie in Beispiel 1 beschrieben vorgegangen. Die Rohstoffzusammensetzung war jetzt wie folgt: Deckschicht (A):
Beschichtung auf Deckschicht (A): Coating on topcoat (A):
2,5 Gew.-% N-2-(Aminoethyl)-3-aminopropyltrimethoxysilan in Wasser N-2-(Aminoethyl)-3-aminopropyltrimethoxysilan wurde langsam unter Rühren in entionisiertes Wasser gegeben und vor Verwendung für 30 min gerührt. 2.5% by weight of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane in water. N-2- (aminoethyl) -3-aminopropyltrimethoxysilane was slowly added to deionized water with stirring and stirred for 30 minutes before use.
Folie hat eine Gesamtdicke von 9,0 µm, die Deckschichten A und C sind beide 1,0 µm dick. Film has a total thickness of 9.0 microns, the outer layers A and C are both 1.0 micron thick.
Die Dicke der trockenen Beschichtung ist 15 nm. The thickness of the dry coating is 15 nm.
Vergleichsbeispiel 1 Comparative Example 1
Es wurde eine 20 µm Folie hergestellt wie in EP-B-312304 beschrieben. Die Rohstoffzusammensetzung war wie folgt:
Deckschicht A: Copolyester mit 20 Gew.-% Ethylenisophthalat und 80 Gew.-% Ethylenterephthalat (84 % PET2 + 16 % PET1)
Basisschicht B: 98 Gew.-% Polyethylenterephthalat mit einem SV-Wert von 815 (wie PET7 aber nicht festphasenkondensiert) und 2 Gew.-% Antiblock-Masterbatch mit Silica (PET5). A 20 μm film was produced as described in EP-B-312304. The raw material composition was as follows:
Topcoat A: copolyester with 20% by weight of ethylene isophthalate and 80% by weight of ethylene terephthalate (84% PET2 + 16% PET1)
Base Layer B: 98 weight percent polyethylene terephthalate having an SV of 815 (such as PET7 but not solid phase condensed) and 2 weight percent antiblock masterbatch with silica (PET5).
Die Folie wurde hergestellt wie in Beispiel 1 beschrieben aber nicht beschichtet. The film was prepared as described in Example 1 but not coated.
Die Haftung dieser Folie auf Aluminium ist nicht ausreichend. Wird diese Folie für ein Laminat mit Aluminium verwendet, muss die Temperatur beim Aufschmelzen der Folie so hoch gewählt werden, dass die mechanische Festigkeit des Aluminiums reduziert wird. Dieses Laminate kann somit nicht mehr tiefgezogen werden und ist ungeeignet für die Herstellung von Dosen. Tabelle 1: Eigenschaften der Folien der Beispiele
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- GB 1465973 A [0006] GB 1465973A [0006]
- EP 312304 B [0007] EP 312304 B [0007]
- EP 474240 B [0008] EP 474240 B [0008]
- EP 586161 A [0009] EP 586161 A [0009]
- EP 2810776 A [0030] EP 2810776 A [0030]
Zitierte Nicht-PatentliteraturCited non-patent literature
- W. Shotyk und M. Krachler in Environ. Sci. Technol., 2007, 41 (5), S. 1560–1563 [0022] W. Shotyk and M. Krachler in Environ. Sci. Technol., 2007, 41 (5), pp. 1560-1563 [0022]
- „Handbook of Thermoplastic Polyesters, Ed. S. Fakirov, Wiley-VCH, 2002“ [0048] Handbook of Thermoplastic Polyesters, Ed. S. Fakirov, Wiley-VCH, 2002 " [0048]
- Kapitel „Polyesters, Films“ in der „Encyclopedia of Polymer Science and Engeneering, Vol. 12, John Wiley & Sons, 1988“ [0048] Chapter "Polyesters, Films" in the "Encyclopedia of Polymer Science and Engineering, Vol. 12, John Wiley & Sons, 1988" [0048]
- DIN 53765 [0053] DIN 53765 [0053]
- ISO 527-1 und 527-3 [0054] ISO 527-1 and 527-3 [0054]
- DIN 53726 [0055] DIN 53726 [0055]
- DIN EN ISO 2409 [0058] DIN EN ISO 2409 [0058]
- Polymer Letters Edition, Vol. 12 (1974), S. 13–19 [0059] Polymer Letters Edition, Vol. 12 (1974), pp. 13-19 [0059]
- Norm DIN 1674 [0064] Standard DIN 1674 [0064]
- ASTM D2244 [0064] ASTM D2244 [0064]
Claims (16)
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DE102016205913.0A DE102016205913A1 (en) | 2016-04-08 | 2016-04-08 | Biaxially oriented polyester film for metal lamination |
ES17163508T ES2848099T3 (en) | 2016-04-08 | 2017-03-29 | Biaxially Oriented Polyester Film for Metal Lamination |
EP17163508.9A EP3228456B1 (en) | 2016-04-08 | 2017-03-29 | Biaxially oriented polyester film for metal lamination |
KR1020170044796A KR20170115961A (en) | 2016-04-08 | 2017-04-06 | Biaxially oriented polyester film for metal lamination |
US15/480,807 US11208528B2 (en) | 2016-04-08 | 2017-04-06 | Biaxially oriented polyester film for metal lamination |
CN201710226949.7A CN107263973B (en) | 2016-04-08 | 2017-04-07 | Biaxially oriented polyester film for metal lamination |
JP2017077546A JP6899689B2 (en) | 2016-04-08 | 2017-04-10 | Biaxially stretched polyester film for metal lamination |
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JP (1) | JP6899689B2 (en) |
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2017
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- 2017-03-29 EP EP17163508.9A patent/EP3228456B1/en active Active
- 2017-04-06 KR KR1020170044796A patent/KR20170115961A/en not_active Application Discontinuation
- 2017-04-06 US US15/480,807 patent/US11208528B2/en active Active
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- 2017-04-10 JP JP2017077546A patent/JP6899689B2/en active Active
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GB1465973A (en) | 1973-01-15 | 1977-03-02 | Minnesota Mining & Mfg | Biaxially oriented polyethylene terephthalate film |
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Also Published As
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EP3228456A1 (en) | 2017-10-11 |
ES2848099T3 (en) | 2021-08-05 |
US20170291987A1 (en) | 2017-10-12 |
KR20170115961A (en) | 2017-10-18 |
CN107263973A (en) | 2017-10-20 |
EP3228456B1 (en) | 2020-10-21 |
JP2017185810A (en) | 2017-10-12 |
US11208528B2 (en) | 2021-12-28 |
JP6899689B2 (en) | 2021-07-07 |
DE102016205913A8 (en) | 2017-12-28 |
CN107263973B (en) | 2021-04-09 |
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