DE102015002107A1 - Prozessanordnung sowie Verfahren zur Herstellung eines faserverstärkten Kunststoffbauteils - Google Patents
Prozessanordnung sowie Verfahren zur Herstellung eines faserverstärkten Kunststoffbauteils Download PDFInfo
- Publication number
- DE102015002107A1 DE102015002107A1 DE102015002107.9A DE102015002107A DE102015002107A1 DE 102015002107 A1 DE102015002107 A1 DE 102015002107A1 DE 102015002107 A DE102015002107 A DE 102015002107A DE 102015002107 A1 DE102015002107 A1 DE 102015002107A1
- Authority
- DE
- Germany
- Prior art keywords
- fiber
- station
- matrix material
- thermoplastic matrix
- reactive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 229920002430 Fibre-reinforced plastic Polymers 0.000 title claims abstract description 13
- 239000011151 fibre-reinforced plastic Substances 0.000 title claims abstract description 13
- 239000000835 fiber Substances 0.000 claims abstract description 55
- 239000011159 matrix material Substances 0.000 claims abstract description 45
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 27
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 27
- 238000004064 recycling Methods 0.000 claims abstract description 21
- 239000004753 textile Substances 0.000 claims abstract description 21
- 239000002131 composite material Substances 0.000 claims abstract description 15
- 239000007858 starting material Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 14
- 238000009966 trimming Methods 0.000 claims description 14
- 238000006116 polymerization reaction Methods 0.000 claims description 12
- 238000006243 chemical reaction Methods 0.000 claims description 9
- 239000004033 plastic Substances 0.000 claims description 9
- 229920003023 plastic Polymers 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 5
- 238000010924 continuous production Methods 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 3
- 238000005137 deposition process Methods 0.000 claims description 3
- 238000007306 functionalization reaction Methods 0.000 claims description 3
- 238000005470 impregnation Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000002562 thickening agent Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 2
- 238000003856 thermoforming Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 1
- 239000000047 product Substances 0.000 description 8
- 239000004952 Polyamide Substances 0.000 description 6
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 6
- 229920002647 polyamide Polymers 0.000 description 6
- 239000002657 fibrous material Substances 0.000 description 3
- 150000003951 lactams Chemical class 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- BUHVIAUBTBOHAG-FOYDDCNASA-N (2r,3r,4s,5r)-2-[6-[[2-(3,5-dimethoxyphenyl)-2-(2-methylphenyl)ethyl]amino]purin-9-yl]-5-(hydroxymethyl)oxolane-3,4-diol Chemical compound COC1=CC(OC)=CC(C(CNC=2C=3N=CN(C=3N=CN=2)[C@H]2[C@@H]([C@H](O)[C@@H](CO)O2)O)C=2C(=CC=CC=2)C)=C1 BUHVIAUBTBOHAG-FOYDDCNASA-N 0.000 description 1
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000012432 intermediate storage Methods 0.000 description 1
- 238000010327 methods by industry Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/0005—Direct recuperation and re-use of scrap material during moulding operation, i.e. feed-back of used material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/465—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating by melting a solid material, e.g. sheets, powders of fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B2017/001—Pretreating the materials before recovery
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Environmental & Geological Engineering (AREA)
- Reinforced Plastic Materials (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Priority Applications (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102015002107.9A DE102015002107A1 (de) | 2015-02-23 | 2015-02-23 | Prozessanordnung sowie Verfahren zur Herstellung eines faserverstärkten Kunststoffbauteils |
| US15/552,939 US10543648B2 (en) | 2015-02-23 | 2016-02-15 | Processing arrangement and a method for producing a fiber-reinforced plastic component |
| PCT/EP2016/000252 WO2016134829A1 (de) | 2015-02-23 | 2016-02-15 | Prozessanordnung sowie verfahren zur herstellung eines faserverstärkten kunststoffbauteils |
| EP16705035.0A EP3261822B1 (de) | 2015-02-23 | 2016-02-15 | Prozessanordnung sowie verfahren zur herstellung eines faserverstärkten kunststoffbauteils |
| CN201680011481.3A CN107249865B (zh) | 2015-02-23 | 2016-02-15 | 用于生产纤维增强的塑料零件的过程布置以及方法 |
| JP2017562124A JP2018507127A (ja) | 2015-02-23 | 2016-02-15 | 繊維強化プラスチック部品のプロセス装置及び製造方法 |
| KR1020177026693A KR20170118894A (ko) | 2015-02-23 | 2016-02-15 | 섬유 강화 플라스틱 부품을 제조하기 위한 공정 설비 및 방법 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102015002107.9A DE102015002107A1 (de) | 2015-02-23 | 2015-02-23 | Prozessanordnung sowie Verfahren zur Herstellung eines faserverstärkten Kunststoffbauteils |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE102015002107A1 true DE102015002107A1 (de) | 2016-08-25 |
Family
ID=55398250
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE102015002107.9A Withdrawn DE102015002107A1 (de) | 2015-02-23 | 2015-02-23 | Prozessanordnung sowie Verfahren zur Herstellung eines faserverstärkten Kunststoffbauteils |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US10543648B2 (https=) |
| EP (1) | EP3261822B1 (https=) |
| JP (1) | JP2018507127A (https=) |
| KR (1) | KR20170118894A (https=) |
| CN (1) | CN107249865B (https=) |
| DE (1) | DE102015002107A1 (https=) |
| WO (1) | WO2016134829A1 (https=) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018507953A (ja) | 2015-02-23 | 2018-03-22 | ビーエーエスエフ ソシエタス・ヨーロピアＢａｓｆ Ｓｅ | 繊維強化部品又は半製品の製造方法 |
| JP7418946B2 (ja) | 2015-05-12 | 2024-01-22 | ビーエーエスエフ ソシエタス・ヨーロピア | カプロラクタム製剤 |
| DE102021126912A1 (de) * | 2021-10-18 | 2023-04-20 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung eingetragener Verein | Verfahren zur Herstellung von Sandwichbauteilen aus einem plattenförmigen Sandwichhalbzeug |
| KR102617325B1 (ko) | 2021-12-20 | 2023-12-21 | 김한정 | 와이어컷팅머신 가공수 처리시스템 |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1813980A1 (de) * | 1967-12-15 | 1969-07-31 | Thiry & Cie S A | Mehrschichtplatte |
| DE4112172A1 (de) * | 1991-04-13 | 1992-08-27 | Krupp Ag | Verfahren zur herstellung eines wiederaufbereitbaren faserverbundwerkstoffs aus thermoplastischem kunststoff |
| WO2003053661A1 (de) * | 2001-12-20 | 2003-07-03 | Ems-Chemie Ag | Verfahren zur herstellung von verbunwerkstoffen mit thermoplastischer matrix |
| EP2289690A2 (en) * | 2009-06-02 | 2011-03-02 | Johns Manville | Method and systems for making reinforced thermoplastic composites, and the products |
| WO2012116947A1 (de) | 2011-03-03 | 2012-09-07 | Basf Se | Verfahren zur herstellung von faserverstärkten, flachen halbzeugen mit polyamidmatrix |
| WO2013056845A2 (en) * | 2011-10-21 | 2013-04-25 | Arkema France | Composite material via in-situ polymerization of thermoplastic (meth) acrylic resins and its use |
| EP2666805B1 (de) | 2012-05-25 | 2014-10-22 | LANXESS Deutschland GmbH | Verfahren zur Herstellung eines Faserverbund-Werkstoffs |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3166533A (en) * | 1959-12-16 | 1965-01-19 | Wichterle Otto | Method for the adiabatic production of castings of polycaprolactam and similar polyamides having any required shape and size |
| US5445701A (en) * | 1987-05-08 | 1995-08-29 | Research Association For New Technology Development Of High Performance Polymer | Apparatus of manufacturing a sheet-prepreg reinforced with fibers |
| DE59001262D1 (de) * | 1990-02-17 | 1993-05-27 | Fibron Gmbh | Verfahren zur herstellung einer duroplastischen pressmasse aus glasfaser-polyester-verbundwerkstoff |
| US20060073311A1 (en) * | 2004-10-05 | 2006-04-06 | The Boeing Company | Apparatus and method for composite tape profile cutting |
| CN101062595A (zh) * | 2007-05-16 | 2007-10-31 | 陈锦松 | 碳纤维/玻璃纤维复合材料制作过程中废弃边角料的应用及其制品 |
| CN101264667A (zh) * | 2008-04-08 | 2008-09-17 | 浙江大洲固体废物处置研究所 | 利用环氧树脂玻璃纤维布废料生产绝缘板的方法 |
| US8709319B2 (en) | 2009-11-06 | 2014-04-29 | The Boeing Company | Compression molding method and reinforced thermoplastic parts molded thereby |
| US9186852B2 (en) * | 2013-11-22 | 2015-11-17 | Johns Manville | Fiber-containing prepregs and methods and systems of making |
-
2015
- 2015-02-23 DE DE102015002107.9A patent/DE102015002107A1/de not_active Withdrawn
-
2016
- 2016-02-15 CN CN201680011481.3A patent/CN107249865B/zh not_active Expired - Fee Related
- 2016-02-15 WO PCT/EP2016/000252 patent/WO2016134829A1/de not_active Ceased
- 2016-02-15 KR KR1020177026693A patent/KR20170118894A/ko not_active Withdrawn
- 2016-02-15 US US15/552,939 patent/US10543648B2/en active Active
- 2016-02-15 EP EP16705035.0A patent/EP3261822B1/de active Active
- 2016-02-15 JP JP2017562124A patent/JP2018507127A/ja not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1813980A1 (de) * | 1967-12-15 | 1969-07-31 | Thiry & Cie S A | Mehrschichtplatte |
| DE4112172A1 (de) * | 1991-04-13 | 1992-08-27 | Krupp Ag | Verfahren zur herstellung eines wiederaufbereitbaren faserverbundwerkstoffs aus thermoplastischem kunststoff |
| WO2003053661A1 (de) * | 2001-12-20 | 2003-07-03 | Ems-Chemie Ag | Verfahren zur herstellung von verbunwerkstoffen mit thermoplastischer matrix |
| EP2289690A2 (en) * | 2009-06-02 | 2011-03-02 | Johns Manville | Method and systems for making reinforced thermoplastic composites, and the products |
| WO2012116947A1 (de) | 2011-03-03 | 2012-09-07 | Basf Se | Verfahren zur herstellung von faserverstärkten, flachen halbzeugen mit polyamidmatrix |
| WO2013056845A2 (en) * | 2011-10-21 | 2013-04-25 | Arkema France | Composite material via in-situ polymerization of thermoplastic (meth) acrylic resins and its use |
| EP2666805B1 (de) | 2012-05-25 | 2014-10-22 | LANXESS Deutschland GmbH | Verfahren zur Herstellung eines Faserverbund-Werkstoffs |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2016134829A1 (de) | 2016-09-01 |
| US10543648B2 (en) | 2020-01-28 |
| JP2018507127A (ja) | 2018-03-15 |
| CN107249865A (zh) | 2017-10-13 |
| EP3261822B1 (de) | 2019-04-10 |
| US20180050504A1 (en) | 2018-02-22 |
| CN107249865B (zh) | 2020-01-14 |
| KR20170118894A (ko) | 2017-10-25 |
| EP3261822A1 (de) | 2018-01-03 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R082 | Change of representative |
Representative=s name: NEUBAUER LIEBL BIERSCHNEIDER, DE |
|
| R163 | Identified publications notified | ||
| R119 | Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee |