DE102011102371A1 - Lifting unit for construction, maintenance and demounting of wind energy plants, has tower structure, such that outer side of tower structure is moved freely up and down, where tower shaft is trained for free movability of lifting unit - Google Patents
Lifting unit for construction, maintenance and demounting of wind energy plants, has tower structure, such that outer side of tower structure is moved freely up and down, where tower shaft is trained for free movability of lifting unit Download PDFInfo
- Publication number
- DE102011102371A1 DE102011102371A1 DE102011102371A DE102011102371A DE102011102371A1 DE 102011102371 A1 DE102011102371 A1 DE 102011102371A1 DE 102011102371 A DE102011102371 A DE 102011102371A DE 102011102371 A DE102011102371 A DE 102011102371A DE 102011102371 A1 DE102011102371 A1 DE 102011102371A1
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- Prior art keywords
- tower
- lifting unit
- hoist
- tower structure
- construction
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/20—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/20—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures
- B66C23/207—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures with supporting couples provided by wind turbines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/10—Assembly of wind motors; Arrangements for erecting wind motors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/50—Maintenance or repair
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2240/00—Components
- F05B2240/90—Mounting on supporting structures or systems
- F05B2240/91—Mounting on supporting structures or systems on a stationary structure
- F05B2240/912—Mounting on supporting structures or systems on a stationary structure on a tower
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2240/00—Components
- F05B2240/90—Mounting on supporting structures or systems
- F05B2240/91—Mounting on supporting structures or systems on a stationary structure
- F05B2240/913—Mounting on supporting structures or systems on a stationary structure on a mast
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2240/00—Components
- F05B2240/90—Mounting on supporting structures or systems
- F05B2240/91—Mounting on supporting structures or systems on a stationary structure
- F05B2240/916—Mounting on supporting structures or systems on a stationary structure with provision for hoisting onto the structure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/728—Onshore wind turbines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Wind Motors (AREA)
Abstract
Description
Kurzbeschreibung:Short description:
Die vorliegende Erfindung beschreibt eine vertikalmobile mitkletternde Hebe- und Montagevorrichtung und ein Verfahren zur Errichtung und Wartung von Türmen von Windenergieanlagen und von Windenergieanlagen außerhalb des Turmes.The present invention describes a vertical mobile climbing and mounting apparatus and method for erecting and maintaining towers of wind turbines and wind turbines outside the tower.
Stand der Technik:State of the art:
Windenergieanlagen unterschiedlicher Größe, Leistung und unterschiedlichen Typs verbreiten sich mehr und mehr in allen Ländern der Erde zur Erzeugung von elektrischer Energie aus der kinetischen Energie des Windes. Der Trend zu regenerativen Energien aus Wind, Sonne, Biomasse und Wasser hat sich in den vergangenen Jahren deutlich verstärkt und die Hersteller besonders im Bereich der sehr erfolgreichen Windenergie zum Bau immer größerer Windenergieanlagen angeregt.Wind turbines of different size, power and different types are spreading more and more in all countries of the world to generate electrical energy from the kinetic energy of the wind. The trend toward regenerative energies from wind, solar, biomass and water has increased significantly in recent years and manufacturers have encouraged the construction of ever larger wind turbines, particularly in the field of highly successful wind energy.
Dieser Zuwachs an Größe führt vor allem bei dem am weitesten verbreiteten Typ von Windenergieanlagen, dem des dreiblättrigen horizontalachsigen Rotors auf einem Turm, zunehmend zu Problemen, die z. T. ganz erheblich auf das Festhalten an bestehenden Bauprinzipien und Verfahren zurückzuführen sind.This increase in size, especially in the most widespread type of wind turbines, that of the three-blade horizontal axis rotor on a tower, increasingly causing problems such. T. are significantly due to the adherence to existing construction principles and procedures.
Es ist bekannt, daß Windenergieanlagen um so höhere Erträge aus dem über das Jahr verteilten Windangebot schöpfen können, je höher die Windenergieanlagen gebaut werden, da in größeren Höhen der Wind im Durchschnitt schneller und laminarer weht. Dementsprechend wurden in der jüngeren Vergangenheit verschiedene Turmtypen erprobt, um die Nabenhöhe sukzessive anzuheben und den Rotor in den ertragreicheren höheren Luftschichten zu positionieren (Hybridturm oder Gittermast). Dabei kommt es immer wieder zu Problemen mit den dabei angewandten Verfahren zur Errichtung. Die verfügbaren mobilen Schwerlastkräne können das zu montierende Gondelgehäuse nur bis zu ihrer maximalen Hubhöhe hieven. Soll die Gondel in größeren Höhen angebracht werden, müssen stationäre Kräne, wie sie aus dem Baugewerbe bekannt sind, installiert werden, deren maximale Hublast aber geringer ist.It is well known that the higher the wind turbines are built, the higher the yield of wind turbines, because at higher altitudes the wind blows faster and more laminarly on average. Accordingly, various tower types have been recently tested to gradually raise the hub height and position the rotor in the higher-yielding higher air layers (hybrid tower or lattice mast). It always comes back to problems with the process used to build it. The available heavy duty mobile cranes can only lift the nacelle housing to be mounted up to their maximum lifting height. If the nacelle is to be installed at higher altitudes, stationary cranes, as known from construction, must be installed, but their maximum lifting capacity is lower.
Die erforderlichen Montagemanöver mit den extrem schweren und großvolumigen Bauteilen unter Zuhilfenahme mobiler Schwerlastkräne sind wind- und wetteranfällig, was den Zeitplan schnell durcheinander bringt; sie erfordern zudem sehr viel Erfahrung des Kranführers und können leicht zu Beschädigungen der zu installierenden Bauteile führen.The required assembly maneuvers with the extremely heavy and large-volume components with the help of mobile heavy-duty cranes are wind and weather-prone, which quickly mix up the schedule; They also require a great deal of experience of the crane operator and can easily lead to damage to the components to be installed.
Die geschilderten Umstände machen den Zusammenbau und die Wartung von größer werdenden Windenergieanlagen sowohl on-shore, als auch off-shore zu einem zeitlich schlecht kalkulierbaren Risiko, das zudem immer größere Summen für die Bereitstellung geeigneter (mobiler) Schwerlastkräne erfordert.The circumstances described make the assembly and maintenance of growing wind turbines both on-shore and off-shore at a risk that is difficult to calculate at a time, and moreover requires ever larger sums for the provision of suitable (mobile) heavy-duty cranes.
Kommt zum Bau der Windenergieanlage ein Hybridturm zur Anwendung, sind zur Errichtung der Betonsektion in der Regel Klettergerüste erforderlich. Dieses Equipment und das dazugehörige Takt-Verfahren sind langsam unwirtschaftlich.If a hybrid tower is used for the construction of the wind turbine, climbing frames are usually required to construct the concrete section. This equipment and the associated clock method are slowly becoming uneconomical.
Zusammenfassend läßt sich feststellen, daß alle herkömmlichen Montagemanöver bei weiterem upscaling der Windenergieanlagen nicht mehr praktikabel sind und prinzipiell neue Verfahren zur Errichtung größerer und vor allem höherer Windenergieanlagen zur Anwendung kommen müssen. Ein „weitermachen, wie bisher” ist wenig praktikabel.In summary, it can be stated that all conventional assembly maneuvers with further upscaling of the wind turbines are no longer practicable and, in principle, new methods of constructing larger and above all higher wind turbines must be used. A "carry on as before" is not practical.
Aufgabe:Task:
Es ist die Aufgabe der Erfindung, ein Hebezeug und ein Verfahren für den Bau, die Wartung und die Demontage von Windenergieanlagen sowohl on-shore als auch off-shore vorzuschlagen, welches die Bereitstellung großer (mobiler) Schwerlastkräne mit hohen Hublasten entbehrlich macht, den Personalaufwand bei der Montage, sowie das Beschädigungsrisiko der zu montierenden Bauteile senkt, das Limit der maximalen Hubhöhe beseitigt und die Errichtung der Windenergieanlage, sowie die Wartung während der Betriebsphase und die Demontage oder einen Standortwechsel vereinfacht.It is the object of the invention to provide a hoist and a method for the construction, maintenance and disassembly of wind turbines both on-shore and off-shore, which makes the provision of large (mobile) heavy duty cranes with high lifting loads unnecessary, the personnel costs during installation, and reduces the risk of damage to the components to be mounted, eliminates the maximum lifting height limit and simplifies the installation of the wind turbine, as well as maintenance during the operating phase and disassembly or relocation.
Es ist die Aufgabe der Erfindung, den Turmschaft der Windenergieanlage als Kranturm für das vorgeschlagene Hebezeug heranzuziehen.It is the object of the invention to use the tower shaft of the wind energy plant as a crane tower for the proposed hoist.
Es ist die Aufgabe der Erfindung, eine in das Hebezeug integrierte Montageplattform vorzuhalten, welche den Zusammenbau der erforderlichen Komponenten der Windenergieanlage vereinfacht.It is the object of the invention to provide an integrated in the hoist mounting platform, which simplifies the assembly of the required components of the wind turbine.
Lösung des Problems:The solution of the problem:
Erfindungsgemäß wird diese Aufgabe durch ein Hebezeug verwirklicht, welches sich außerhalb der Turmkonstruktion befindet, dort während der Errichtungsphase mitwächst, und sich innerhalb der Turmkonstruktion auf und ab bewegen kann.According to the invention this object is achieved by a hoist, which is located outside the tower construction, grows there during the construction phase, and can move up and down within the tower construction.
Erfindungsgemäß wird diese Aufgabe dadurch verwirklicht, daß sich am unteren Ende des in den Turmschaft eingesteckten Hebezeuges eine Montageplattform befindet, die es ermöglicht, die durch das Hebezeug herbeigeschafften Bauteile sofort, praktikabel und mit weniger zusätzlichem Equipment zu montieren, als das beispielsweise bei Klettergerüsten der Fall ist.According to the invention this object is achieved in that at the lower end of the tower shaft inserted in the hoist an assembly platform is located, which makes it possible to bring brought by the hoist components immediately, practicable and with less additional equipment, as for example in climbing frames of the case is.
Figurenbeschreibung:Brief Description:
Vorteilhafte Wirkung:Advantageous effect:
- 1. Der kostenintensive externe (mobile) Schwerlastkran während der Errichtungsphase entfällt.1. The cost-intensive external (mobile) heavy-duty crane during the construction phase is eliminated.
- 2. Die limitierten Hublasten, bedingt durch die maximale Hubkraft des externen (mobilen) Schwerlastkrans, entfallen.2. The limited lifting loads due to the maximum lifting capacity of the external (mobile) heavy duty crane are eliminated.
- 3. Die limitierten Hubhöhen, bedingt durch die maximale Hubhöhe des externen (mobilen) Schwerlastkrans, entfallen.3. The limited lifting heights, due to the maximum lifting height of the external (mobile) heavy duty crane, are eliminated.
- 4. Die Bereitstellung eines erfahrenen Kranführers für die millimetergenauen Kranmanöver in großer Höhe entfällt.4. The provision of an experienced crane operator for millimeter-accurate crane maneuvers at high altitude is eliminated.
- 5. Die Vereinfachung des Montageverfahrens erfordert weniger Zeit und Personal.5. Simplifying the assembly process requires less time and manpower.
- 6. Die Montage größerer und schwererer Baugruppen bei gleichzeitig höher werdenden Windenergieanlagen wird möglich.6. The assembly of larger and heavier assemblies at the same time becoming higher wind turbines is possible.
- 7. Die Vereinfachung des Montageablaufs erfordert weniger technisches Equipment zur Errichtung der Windenergieanlage.7. The simplification of the assembly process requires less technical equipment for the construction of the wind turbine.
- 8. Die Errichtung von Windenergieanlagen größerer Höhe wird mit geringerem Gesamtaufwand während der Errichtung möglich, was die Wirtschaftlichkeit der Errichtung verbessert. Zu diesem vorgeschlagenen Verfahren gehört auch, daß nur eine zentrale Hebevorrichtung alle zu hebenden Baugruppen und Elemente in die notwendige Position hievt.8. The erection of wind turbines of greater height is possible with less total effort during construction, which improves the economics of construction. It also belongs to this proposed method that only a central lifting device hoists all components and elements to be lifted into the necessary position.
- 9. Die Wetteranfälligkeit während der Errichtungsphase wird reduziert.9. The susceptibility to weather during the construction phase is reduced.
- 10. Die Wartungsfreundlichkeit während des Betriebs verbessert sich, da das erfindungsgemäße Hebezeug entweder am oberen Ende der Windenenergieanlage verbleiben kann oder durch eine Öffnung am unteren Ende der Anlage erneut eingebracht werden kann, um dann innerhalb des Turmes empor bewegt werden kann.10. The ease of maintenance during operation improves because the hoist according to the invention can either remain at the top of the wind turbine or can be re-introduced through an opening at the bottom of the system, then can be moved up inside the tower.
- 11. Die vertikale Beweglichkeit des Hebezeuges außerhalb des Turmschaftes der Windenergieanlage ersetzt die sonst notwendige beengte Liftanlage zum Transport von Ersatzteilen.11. The vertical mobility of the hoist outside the tower shaft of the wind turbine replaces the otherwise cramped lift system for the transport of spare parts.
- 12. Der Turm bzw. Teile des Turms werden nicht nur als Halteelement für die Gondel während der Betriebsphase genutzt, sondern auch als Kranturm und Kranlift. Der Turm erfüllt über seine gesamte Betriebsdauer eine ausgesprochene Doppelfunktion.12. The tower or parts of the tower are used not only as a holding element for the nacelle during the operating phase, but also as a crane tower and crane lift. The tower fulfills a pronounced dual function over its entire service life.
- 13. Die Demontage zur Außerbetriebsetzung vereinfacht sich.13. Disassembly for decommissioning is simplified.
- 14. Die Mobilität der gesamten Windenergieanlage mit der Option zum Abtransport und zur Errichtung an einem neuen Ort wird verbessert.14. The mobility of the entire wind turbine with the option of removal and installation in a new location will be improved.
- 15. Die geschilderten vorteilhaften Wirkungen gelten sowohl für Windenergieanlagen an on-shore- wie auch an off-shore-Standorten.15. The described beneficial effects apply both to wind turbines on onshore and offshore locations.
- 16. Die Montageplattform am Hebezeug ermöglicht einen raschen und effizienten Zusammenbau der zu montierenden Bauteile am oberen Ende des wachsenden Turmes.16. The hoist mounting platform allows quick and efficient assembly of the components to be assembled at the top of the growing tower.
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011102371A DE102011102371A1 (en) | 2011-05-25 | 2011-05-25 | Lifting unit for construction, maintenance and demounting of wind energy plants, has tower structure, such that outer side of tower structure is moved freely up and down, where tower shaft is trained for free movability of lifting unit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011102371A DE102011102371A1 (en) | 2011-05-25 | 2011-05-25 | Lifting unit for construction, maintenance and demounting of wind energy plants, has tower structure, such that outer side of tower structure is moved freely up and down, where tower shaft is trained for free movability of lifting unit |
Publications (1)
Publication Number | Publication Date |
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DE102011102371A1 true DE102011102371A1 (en) | 2012-11-29 |
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DE102011102371A Withdrawn DE102011102371A1 (en) | 2011-05-25 | 2011-05-25 | Lifting unit for construction, maintenance and demounting of wind energy plants, has tower structure, such that outer side of tower structure is moved freely up and down, where tower shaft is trained for free movability of lifting unit |
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DE (1) | DE102011102371A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4386203A1 (en) * | 2022-12-16 | 2024-06-19 | Wobben Properties GmbH | Method for erecting and/or dismantling a tower, in particular a tower of a wind energy plant |
-
2011
- 2011-05-25 DE DE102011102371A patent/DE102011102371A1/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4386203A1 (en) * | 2022-12-16 | 2024-06-19 | Wobben Properties GmbH | Method for erecting and/or dismantling a tower, in particular a tower of a wind energy plant |
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Effective date: 20131203 |