DE102011082651A1 - Mirror foot for an exterior mirror of a motor vehicle and manufacturing method for a mirror base - Google Patents
Mirror foot for an exterior mirror of a motor vehicle and manufacturing method for a mirror base Download PDFInfo
- Publication number
- DE102011082651A1 DE102011082651A1 DE102011082651A DE102011082651A DE102011082651A1 DE 102011082651 A1 DE102011082651 A1 DE 102011082651A1 DE 102011082651 A DE102011082651 A DE 102011082651A DE 102011082651 A DE102011082651 A DE 102011082651A DE 102011082651 A1 DE102011082651 A1 DE 102011082651A1
- Authority
- DE
- Germany
- Prior art keywords
- mirror
- sheet steel
- steel part
- outer shell
- plastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R1/00—Optical viewing arrangements; Real-time viewing arrangements for drivers or passengers using optical image capturing systems, e.g. cameras or video systems specially adapted for use in or on vehicles
- B60R1/02—Rear-view mirror arrangements
- B60R1/06—Rear-view mirror arrangements mounted on vehicle exterior
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14631—Coating reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R1/00—Optical viewing arrangements; Real-time viewing arrangements for drivers or passengers using optical image capturing systems, e.g. cameras or video systems specially adapted for use in or on vehicles
- B60R1/006—Side-view mirrors, e.g. V-shaped mirrors located at the front or rear part of the vehicle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Manufacturing & Machinery (AREA)
- Rear-View Mirror Devices That Are Mounted On The Exterior Of The Vehicle (AREA)
- Lighting Device Outwards From Vehicle And Optical Signal (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Die Erfindung betrifft einen Spiegelfuß (4) für einen Außenspiegel eines Kraftfahrzeugs, wobei der Spiegelfuß (4) eine aus Kunststoff bestehende Außenschale (8) und mindestens ein aus Metall bestehendes Versteifungselement aufweist. Gemäß der Erfindung hat die aus Kunststoff bestehende Außenschale (8) auch eine tragende Funktion, und das mindestens eine Versteifungselement ist ein geformtes Stahlblechteil (6), das an mehreren voneinander getrennten Stellen fest mit der Außenschale (8) verbunden ist, wobei jede dieser Verbindungsstellen durch einen in allen drei Raumrichtungen wirksamen lokalen Formschluss zwischen Stahlblechteil (6) und Außenschale (8) gebildet wird.The invention relates to a mirror base (4) for an exterior mirror of a motor vehicle, wherein the mirror base (4) has an outer shell (8) made of plastic and at least one stiffening element consisting of metal. According to the invention, the plastic outer shell (8) also has a supporting function, and the at least one reinforcing element is a molded sheet steel part (6) fixedly connected to the outer shell (8) at a plurality of separate locations, each of these junctions is formed by an effective in all three spatial directions local form fit between sheet steel part (6) and outer shell (8).
Description
Die Erfindung betrifft einen Spiegelfuß für einen Außenspiegel eines Kraftfahrzeugs sowie ein Verfahren zu dessen Herstellung gemäß den Oberbegriffen der unabhängigen Patentansprüche.The invention relates to a mirror base for an exterior mirror of a motor vehicle and a method for its production according to the preambles of the independent claims.
Ein derartiger Spiegelfuß oder Spiegelhalter ist aus der
Die
Der vorliegenden Erfindung liegt die Aufgabe zu Grunde, einen Spiegelfuß für einen Außenspiegel eines Kraftfahrzeugs und ein einfaches und kostengünstiges Verfahren zu dessen Herstellung bereitzustellen, wobei der erfindungsgemäße Spiegelfuß besonders steif und daher schwingungsarm sein und ein besonders geringes Eigengewicht aufweisen soll.The present invention is based on the object to provide a mirror for an outside mirror of a motor vehicle and a simple and inexpensive method for its production, the mirror according to the invention should be particularly stiff and therefore low vibration and should have a particularly low weight.
Diese Aufgabe wird durch einen Spiegelfuß und durch ein Herstellungsverfahren gemäß den unabhängigen Patentansprüchen gelöst. Vorteilhafte Weiterbildungen der Erfindung sind in den abhängigen Patentansprüchen angegeben.This object is achieved by a mirror base and by a manufacturing method according to the independent patent claims. Advantageous developments of the invention are specified in the dependent claims.
Bei der Erfindung hat die aus Kunststoff bestehende Außenschale nicht oder nicht nur eine im Wesentlichen optische, sondern (auch) eine tragende Funktion, wie bei Spiegelfüßen aus Vollkunststoff. Dabei ist die Kunststoff-Außenschale mittels eines Stahlblechteils versteift. In the invention, the outer shell made of plastic has not or not only a substantially optical, but (also) a supporting function, as in full-plastic mirror feet. The plastic outer shell is stiffened by means of a sheet steel part.
Ein besonderes Merkmal der Erfindung besteht darin, dass das Stahlblechteil nicht mehr oder weniger vollflächig von Kunststoff umgeben ist, was einen allgemeinen Formschluss dazwischen ergäbe, sondern an mehreren voneinander getrennten Stellen lokal formschlüssig mit dem Kunststoff der Außenschale verbunden ist, und zwar derart, dass jeder einzelne dieser Formschlüsse eine Arretierung in allen drei Raumrichtungen bewirkt.A special feature of the invention is that the sheet steel part is no longer or less completely surrounded by plastic, which would result in a general positive engagement therebetween, but at several separate locations locally positively connected to the plastic of the outer shell, in such a way that each single of these form-fit causes a lock in all three spatial directions.
Auf diese Weise kann der erfindungsgemäße Spiegelfuß mit geringem Materialaufwand sowohl an Kunststoff als auch an Metall ausreichend steif ausgestaltet werden, so dass im Betrieb des Kraftfahrzeugs keine störenden Schwingungen auftreten. Außerdem ist der erfindungsgemäße Spiegelfuß durch einfaches Blechumformen und Kunststoffspritzgießen herstellbar.In this way, the mirror according to the invention can be made sufficiently rigid both with plastic and with little material, so that no disturbing vibrations occur during operation of the motor vehicle. In addition, the mirror according to the invention can be produced by simple sheet metal forming and plastic injection molding.
Vorzugsweise wird jede Verbindungsstelle mittels einer Kunststoff-Stahl-Verbindungstechnik ausgebildet, derart, dass eine lokale räumliche Struktur des Stahlblechteils von Kunststoffmaterial der Außenschale durchdrungen und/oder umgeben ist. Die lokalen räumlichen Strukturen des Stahlblechteils können als geeignete Aussparungen oder Verformungen ausgebildet sein; diese sind besonders einfach durch Lochen oder Verprägen des Stahlblechs herstellbar.Preferably, each connection point is formed by means of a plastic-steel connection technique, such that a local spatial structure of the sheet steel part is penetrated and / or surrounded by plastic material of the outer shell. The local spatial structures of the sheet steel part may be formed as suitable recesses or deformations; These are particularly easy to produce by punching or embossing of the steel sheet.
Grundsätzlich kann der Spiegelfuß mehrere geformte Stahlblechteile als Versteifungselemente aufweisen. In einer bevorzugten Ausführungsform der Erfindung ist jedoch lediglich ein geformtes Stahlblechteil als Versteifungselement vorgesehen, das sich vorzugsweise in einem Übergangsbereich von einer ungefähr vertikalen Anbringungsfläche des Spiegelfußes an einem Kraftfahrzeug zu einem ungefähr horizontal verlaufenden Halterarm des Spiegelfußes erstreckt, und noch mehr bevorzugt ist das Stahlblechteil ein Winkelstück mit ungefähr L-förmigem Querschnitt, das eingeprägte oder angeschweißte Versteifungsrippen aufweist, die insbesondere in einem kleinen Abstand von seinem Rand verlaufen.In principle, the mirror base can have a plurality of shaped steel sheet parts as stiffening elements. However, in a preferred embodiment of the invention, only a molded steel sheet member is provided as a stiffening member which preferably extends in a transition region from an approximately vertical mounting surface of the mirror base on a motor vehicle to an approximately horizontally extending bracket leg of the mirror, and even more preferably, the sheet steel part Elbow with approximately L-shaped cross-section, the embossed or welded stiffening ribs, in particular at a small distance from its edge.
In der bevorzugten Ausführungsform der Erfindung wird die Außenschale durch Spritzguss hergestellt, vorzugsweise einstückig mit räumlichen Strukturen, welche die lokalen Formschlüsse zwischen Stahlblechteil und Außenschale erzeugen. Je nach der konkreten Form des Spiegelfußes können diese räumlichen Strukturen in ein und demselben Spritzgussprozess zusammen mit der Außenschale fertig geformt werden, oder die genannten räumlichen Strukturen werden beim Spritzgießen der Außenschale vorgeformt und nach Einlegen des Stahlblechteils durch Warmverformen formschlüssig mit den entsprechenden räumlichen Strukturen des Stahlblechteils ausgebildet. In the preferred embodiment of the invention, the outer shell is produced by injection molding, preferably in one piece with spatial structures which produce the local form-fit between sheet steel part and outer shell. Depending on the specific shape of the mirror, these spatial structures can be preformed in one and the same injection molding together with the outer shell, or said spatial structures are preformed during injection molding of the outer shell and after inserting the sheet steel part by hot forming form-fitting with the corresponding spatial structures of the sheet steel part educated.
Vorzugsweise wird die Außenschale einstückig mit Versteifungsrippen ausgebildet, die sich zumindest teilweise in einem Formschluss mit dem Stahlblechteil befinden. Dieser letztere Formschluss kann, muss aber kein in allen drei Raumrichtungen wirksamer Formschluss sein, sondern dieser kann z.B. auch darin bestehen, dass Versteifungsrippen eng an dem Stahlblechteil anliegen, so dass sich diese in einer Richtung daran abstützen.Preferably, the outer shell is formed integrally with stiffening ribs, which are at least partially in a positive connection with the sheet steel part. This latter positive fit may, but need not be, a positive fit that is effective in all three directions, but may be e.g. also consist in that stiffening ribs closely abut the sheet steel part, so that they are supported in one direction.
Die Erfindung wird nachfolgend anhand eines in den Zeichnungen dargestellten Ausführungsbeispiels näher erläutert. Es zeigen:The invention will be explained in more detail with reference to an embodiment shown in the drawings. Show it:
Eine der Anforderungen an Kraftfahrzeug-Außenspiegel ist eine von Vibrationen störungsfreie Darstellung des Spiegelbildes. One of the requirements for automotive exterior mirrors is a vibration-free representation of the mirror image.
In
Über eine bestimmte Frequenz hinaus sind Vibrationen nicht mehr vom Auge erkennbar und wirken dadurch nicht mehr störend. Einen wichtigen Einfluss auf die Eigenfrequenz des Außenspiegels hat die Steifigkeit des Außenspiegelhalters. Beyond a certain frequency, vibrations are no longer recognizable by the eye and thus do not cause any disturbance. The stiffness of the exterior mirror holder has an important influence on the natural frequency of the exterior mirror.
In
Die mit dem Bezugszeichen
Um dieses Risiko zu vermeiden, kann ein Außenspiegelhalter
Die
Das Blechteil
In den
In den
Verprägungen
Darüber hinaus sorgen Löcher
Die Steifigkeit des Blechteils
Die Steifigkeit der Außenschale
Der beschriebene Außenspiegelhalter in Hybrid-Bauweise hat folgende Vorteile:
- – hohe Steifigkeit durch Einsatz von Stahlblech
- – kostengünstige Herstellung im Kunststoffspritzgussverfahren
- – mögliche Gewichtsreduktion.
- - high rigidity by using steel sheet
- - cost-effective production in the plastic injection molding process
- - possible weight reduction.
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- EP 2243664 A1 [0002] EP 2243664 A1 [0002]
- DE 10129582 A1 [0003] DE 10129582 A1 [0003]
Claims (10)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011082651A DE102011082651A1 (en) | 2011-09-14 | 2011-09-14 | Mirror foot for an exterior mirror of a motor vehicle and manufacturing method for a mirror base |
US13/613,274 US9079537B2 (en) | 2011-09-14 | 2012-09-13 | Automotive side view mirror attachment assembly and method of making the same |
CN201210342652.4A CN102991423B (en) | 2011-09-14 | 2012-09-14 | Illuminator pedestal for vehicle exterior illuminator and its manufacture method |
RU2012139310A RU2628040C2 (en) | 2011-09-14 | 2012-09-14 | Vehicle external rear view mirror base and its production method |
US14/735,389 US9610718B2 (en) | 2011-09-14 | 2015-06-10 | Automotive side view mirror attachment assembly and method of making same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011082651A DE102011082651A1 (en) | 2011-09-14 | 2011-09-14 | Mirror foot for an exterior mirror of a motor vehicle and manufacturing method for a mirror base |
Publications (1)
Publication Number | Publication Date |
---|---|
DE102011082651A1 true DE102011082651A1 (en) | 2013-03-14 |
Family
ID=47739989
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE102011082651A Withdrawn DE102011082651A1 (en) | 2011-09-14 | 2011-09-14 | Mirror foot for an exterior mirror of a motor vehicle and manufacturing method for a mirror base |
Country Status (4)
Country | Link |
---|---|
US (2) | US9079537B2 (en) |
CN (1) | CN102991423B (en) |
DE (1) | DE102011082651A1 (en) |
RU (1) | RU2628040C2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104228687A (en) * | 2014-07-04 | 2014-12-24 | 冯耀荣 | Novel rearview mirror |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011082651A1 (en) * | 2011-09-14 | 2013-03-14 | Ford Global Technologies, Llc | Mirror foot for an exterior mirror of a motor vehicle and manufacturing method for a mirror base |
US10150354B2 (en) | 2014-02-21 | 2018-12-11 | Ford Global Technologies, Llc | Automotive door structure for sail mounted mirrors |
CN104154866B (en) * | 2014-08-27 | 2017-03-29 | 中车南京浦镇车辆有限公司 | Track inspection car reflex reflector |
US11639039B1 (en) | 2016-02-04 | 2023-05-02 | Maurice Paperi | Matching pieces and kits for repairing broken structures and related methods |
US10745147B2 (en) * | 2016-11-11 | 2020-08-18 | Bell Helicopter Textron Inc. | Detachable cargo mirror |
USD827531S1 (en) * | 2017-02-06 | 2018-09-04 | Ford Global Technologies, Llc | Vehicle mirror |
USD837705S1 (en) * | 2017-02-06 | 2019-01-08 | Ford Global Technologies, Llc | Vehicle mirror |
USD862332S1 (en) * | 2017-03-14 | 2019-10-08 | Ford Global Technologies, Llc | Vehicle mirror |
USD862331S1 (en) * | 2017-03-14 | 2019-10-08 | Ford Global Technologies, Llc | Vehicle mirror |
USD832167S1 (en) * | 2017-03-16 | 2018-10-30 | GM Global Technology Operations LLC | Vehicle side mirror |
USD840297S1 (en) * | 2017-05-11 | 2019-02-12 | Jaguar Land Rover Limited | Front bumper |
DE102017125757B4 (en) * | 2017-11-03 | 2019-11-28 | SMR Patents S.à.r.l. | Review device and motor vehicle |
RU182018U1 (en) * | 2018-02-19 | 2018-07-31 | Общество с ограниченной ответственностью "Центр технологических разработок "ТИМЕР" | MIRROR EXTERNAL DOUBLE REAR VIEW |
US11148578B2 (en) * | 2018-03-25 | 2021-10-19 | Maurice Paperi | Universal mounting tabs and kits for automotive components |
JP6847999B2 (en) * | 2019-04-23 | 2021-03-24 | 株式会社ホンダロック | Vehicle door mirrors |
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DE10129582A1 (en) | 2001-06-20 | 2003-01-09 | Ros Gmbh & Co Kg | Mirror base or body for vehicle door mirrors comprises a carrier element consisting of a two-layered compound material, and a cap which is integrated into the carrier element |
EP2243664A1 (en) | 2009-04-20 | 2010-10-27 | SMR Patents S.à.r.l. | Mirror base |
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DE102011082651A1 (en) * | 2011-09-14 | 2013-03-14 | Ford Global Technologies, Llc | Mirror foot for an exterior mirror of a motor vehicle and manufacturing method for a mirror base |
-
2011
- 2011-09-14 DE DE102011082651A patent/DE102011082651A1/en not_active Withdrawn
-
2012
- 2012-09-13 US US13/613,274 patent/US9079537B2/en active Active
- 2012-09-14 CN CN201210342652.4A patent/CN102991423B/en not_active Expired - Fee Related
- 2012-09-14 RU RU2012139310A patent/RU2628040C2/en not_active IP Right Cessation
-
2015
- 2015-06-10 US US14/735,389 patent/US9610718B2/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10129582A1 (en) | 2001-06-20 | 2003-01-09 | Ros Gmbh & Co Kg | Mirror base or body for vehicle door mirrors comprises a carrier element consisting of a two-layered compound material, and a cap which is integrated into the carrier element |
EP2243664A1 (en) | 2009-04-20 | 2010-10-27 | SMR Patents S.à.r.l. | Mirror base |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104228687A (en) * | 2014-07-04 | 2014-12-24 | 冯耀荣 | Novel rearview mirror |
Also Published As
Publication number | Publication date |
---|---|
CN102991423B (en) | 2017-03-01 |
US9079537B2 (en) | 2015-07-14 |
CN102991423A (en) | 2013-03-27 |
US20130062496A1 (en) | 2013-03-14 |
RU2012139310A (en) | 2014-03-20 |
US20150273744A1 (en) | 2015-10-01 |
US9610718B2 (en) | 2017-04-04 |
RU2628040C2 (en) | 2017-08-14 |
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