DE102011050684A1 - Apparatus and method for producing highly porous, crystalline surface coatings - Google Patents

Abstract

The present invention relates to a device, its use and a method for producing highly porous, crystalline surface coatings with at least two spray devices for applying coating agents from the storage vessel (3, 4) to a material arranged on a sample holder (1) and at least one rinsing device (5, 13, 16) to remove unbound molecules from the coated surface.

Description

The present invention relates to a device and its use for the production of highly porous crystalline surface coatings and a method using the device in question.

Organometallic frameworks (MOFs) are hybrid inorganic-organic solids with high porosity. Their outstanding features include high gas storage capacities for hydrogen and hydrocarbons as well as potential applications in the areas of gas separation, sensor technology and catalysis ( Mueller, U .; Schubert, M .; Pond, F .; Puetter, H .; Schierle-Arndt, K; Pastre, JJ Mater. Chem. 2006, 16, 626-636 ).

Metal-organic frameworks are complex 2D or 3-D zeolite-like networks with perfect translational symmetry. Based on the Werner-type coordination chemistry, organometallic frameworks consist of metal cations N ^{m +} (m = 2; 3) and oligo-functionalized organic ligands. The design and precise control of the formation of the respective networks have been repeatedly described and investigated in the literature ( G. Ferey, Chem. Soc. Rev., 2008, 37, 191, OM Yaghi, M. O'Keeffe, NW Ockwig, HK Chae, M. Eddaoudi and J. Kim, Nature, 2003, 423, 705 . K. Uemura, R. Matsuda and S. Kitagawa, J. Solid State Chem., 2005, 178, 2420-2429 ).

While the production of powdered organometallic frameworks for storage materials on a pilot scale is feasible, the corresponding methods for nanotechnology are not yet sufficient. Such processes are particularly required for the manufacture of membranes, catalytic coatings, chemical sensors, and other nanotechnology applications.

• a) Wachstum bzw. direkte Abscheidung aus solvothermalen Lösungen
• b) Die Zusammenführung von zuvor in Lösung gebildeten Nanokristallen auf Oberflächen und
• c) das schrittweise (quasi-epitaktische) „Layer by Layer“-Wachstum auf einer Oberfläche.

( Zacher, D.; Shekhah, O.; Wöll, C.; Fischer, R.A. Chem. Soc. Rev. 2009, 38, 1418–1429 ; Shekhah. O.; Materials, 2010, 3, 1302–1315 )For many applications of the coating of substrates with MOFs basically three possibilities are pursued so far:

• a) Growth or direct deposition from solvothermal solutions
• b) The merging of previously formed in solution nanocrystals on surfaces and
• c) the stepwise (quasi-epitaxial) "layer by layer" growth on a surface.

( Zacher, D .; Shekhah, O .; Woell, C .; Fischer, RA Chem. Soc. Rev. 2009, 38, 1418-1429 ; Shekhah. O.; Materials, 2010, 3, 1302-1315 )

The preparation of organometallic framework compounds is usually carried out by solvothermal or hydrothermal processes in which crystalline MOF particles are precipitated from a mixture of the precursor substances. However, such powdery materials are not suitable for a number of applications.

The preparation of multi-layer surface coatings of various substances is carried out in part by cyclically submerging the substrate in solutes filled reservoirs. An example is the process for the preparation of polyelectrolyte layers ( Gero Decher, et al., Science 1997 277, 1232-1237 ).

In this process, the approximately monomolecular formation of the layers with simultaneous adhesion of the different layers results from the use of oppositely charged polyelectrolytes. After the formation of a monomolecular layer electrostatic repulsion occurs, the addition of further molecules of the same charge is then inhibited. However, if the substrate is subsequently immersed in a second reservoir with a polyelectrolyte of opposite charge, an electrostatic attachment of a monolayer of this substance occurs. By a cyclical change of the immersion in the two reservoirs, a defined layering of the polyelectrolyte layers is formed. The arrangement of the polyelectrolyte molecules within a layer does not have any crystalline character.

In addition to the deposition of such polyelectrolyte layers from solutions, there is also the production of multilayer coatings using spray processes. Examples are the production of surface coatings or films by cyclic, alternating spraying of poly (styrenesulfonate) and poly (diallyldimethylammonium) solutions ( Schlenoff J .; Dubas S .; and Farhat T .; Langmuir 2000; 16; 9968-9969 ).

The spraying process is carried out by means of simple, hand-pumped spray bottles. The resulting films show a uniform surface and, because of the use of the layer by layer technique, have a layer structure with layers oriented perpendicular to the surface ( Izquierdo A .; Ono SS, Voegel JC .; Schaaf P and Decher G .; Langmuir 2005; 21, 7558-7567 ; Kolasinska M et al .; Langmuir 2009; 25, 1224-1232 ; Lu C and Fery A. Chem. Mater. 2006; 18, 6204-6210 ).

Also known is an automated spraying process for the generation of polyelectrolyte layers applied in the layer-by-layer technique. Here, the spraying process via three externally controlled solenoid valves and spray nozzles, which spray the polyelectrolytes or water as a rinsing medium sequentially on a surface. The Solenoid valves make it possible to electronically switch on or off the spraying of the media under pressure in storage vessels. The pressure in the storage vessels is maintained via a nitrogen supply line and manually adjustable pressure regulator. To produce the layers, polyelectrolytes, combinations of polyelectrolytes with nanoparticles, and a combination of polyacrylic acid and polyethylene oxide, which act via hydrogen bonds, were used in turn. However, none of these systems has detectable crystalline orders by X-ray diffractometry.

The object of the present invention was now to produce highly porous crystalline surface coatings by means of a spraying process. It should be created the possibility of producing large-scale layers. Furthermore, a time saving should be achieved compared to the previous method. That a rapid synthesis of multi-layer coatings should be possible, with shorter synthesis times also leading to more constant conditions. At the same time, a material saving and a favorable distribution coefficient between molecules in solution and molecules at the surface should be achieved.

This object is achieved by the apparatus for producing highly porous, crystalline surface coatings with at least two spray devices, via which precursor substances for producing the surface coatings from the storage vessel are applied to the surface while supplying carrier gas from a storage container and with at least one rinsing device for removal of unbound on the support to be coated molecules dissolved.

• a) Precursor-Substanzen mittels Sprühvorrichtungen unter Zuführung von Trägergas aus einem Vorratsbehälter auf eine Oberfläche eines Trägermaterials aufgebracht,
• b) mittels Spülvorrichtungen ungebundene Moleküle von der beschichteten Oberfläche abgespült,
• c) weitere Precursur-Substanzen mittels der Sprühvorrichtungen aufgebracht,
• d) mittels der Spülvorrichtungen ungebundene Moleküle von der beschichteten Oberfläche abgespült,
• e) die Schritte a) bis d) wiederholt werden, bis die gewünschten Dicken der Oberflächenschichten erreicht sind,

gelöst. Furthermore, the object is achieved by a process for the production of highly porous crystalline surface coatings, in which

• a) applying precursor substances to a surface of a carrier material by means of spraying devices while supplying carrier gas from a storage container,
• b) rinsing off unbound molecules from the coated surface by means of rinsing devices,
• c) applying further precursor substances by means of the spray devices,
• d) rinsing off unbound molecules from the coated surface by means of the rinsing devices,
• e) the steps a) to d) are repeated until the desired thicknesses of the surface layers are reached,

solved.

The spraying devices are supplied with precursor substances from which, after spraying onto the coating surface, the coating materials form and thus serve to coat the surfaces. For example, the precursor substances are designed such that crystal formation only takes place on the coated surface, i. only after the precursor substances adhere to the surface of the carrier material.

In a preferred form according to the invention, at least two, preferably from 2 to 10, particularly preferably from 2 to 6, spray devices are provided, which serve to supply differently composed precursor substances. For example, For example, organic components can be supplied via a spraying device and precursor substances containing metal ions via the second spraying device. The feed of the individual precursor substances is regulated by means of a corresponding measurement and control technology. Preferably, it is pressure-controlled control valves.

The sprayers are directed to the surface of the substrate to be coated. In a preferred embodiment of the invention, the spraying devices are aligned horizontally or nearly horizontally. The surface of the substrate to be coated is preferably oriented vertically or nearly vertically. In a preferred arrangement of the invention, the material to be coated is mounted on a sample container. For example, the attachment can be done by means of negative pressure. The sample container is designed to be tempered in a variant of the invention.

The carrier gas is also metered via a process control and fed to the spray devices. By supplying the carrier gas, a nebulisation of the precursor substance solution is achieved.

In the context of the present invention, the precursor substances are dissolved in a conventional solvent, preferably ethanol, DMF, water, and filled into the reservoir before the actual spraying process begins.

The device according to the invention makes possible a method which, in contrast to the prior art, operates in a strictly controlled spraying process with a sequential sequence of application of different precursor substances. In contrast to previously known spray processes for the production of polyelectrolyte multilayer layers, there are special requirements with regard to the metering and distribution of the substance quantities to be applied per area and the rinsing processes between the application of the precursor substances (generation of a thin, very uniform liquid film of the precursor solution on the carrier material , very efficient Rinsing process for complete removal of unbound residues of the previous precursor solution, strict avoidance of contact of the precursor solutions in all system components such as valves, hose feeders, nozzles). This is ensured by the special procedure according to the invention.

In particular, it is a critical feature of the present invention that the coatings produced by the method of the present invention have a detectable crystallinity, i. have strict three-dimensional order.

While the previously known spray processes for the production of layer-by-layer arrangements press pressurized solution of the precursor substances through a nozzle and thereby achieve the atomization, in the present invention, the precursor substances are sucked in according to the principle of a jet pump the above Carrier gases are used. That In contrast to the prior art, a two-component atomizing technique is used for the coating. This method allows the use of much smaller amounts of solution than is possible with pressure-operated spray nozzles.

After each spraying of the surface, it is again rinsed to remove unreacted molecules of the precursor substance solution. In the second step, precursor substance solution is then applied again and rinsed again in the next step. In a preferred form according to the invention, first a component, e.g. the organic component-containing precursor substance applied. In the second step, the different component, for example the metal-containing precursor substance, is then sprayed on. Between each spraying process is rinsed. The corresponding spraying and rinsing processes are repeated until the desired layer thickness is reached.

Through the spray process, the surface coatings form. The rinse is required to completely remove unbound precursor molecules before the next component is sprayed on. The rinsing process must be complete and at the same time gentle, so that the spraying of the rinsing solution is only of limited use for this purpose. The present invention therefore preferably employs a flushing device which delivers the rinse solution via a pump and applies it via a liquid distributor on the surface. Preferably, the manifold is designed so that the rinse solution drains down from the top of the coated surfaces of the vertically or nearly vertically disposed substrate.

The liquid produced by the spraying process and the rinsing is collected at the bottom and sucked off.

In a preferred form according to the invention, the spraying device, flushing device and sample holder are located in a closed chamber. This is preferably an air-conditioned chamber in which a control of temperature and humidity takes place. Both are regulated depending on the measurement results.

Special safety precautions may also be provided for the use of volatile precursor-substance solvents. Thus, the climate chamber can be purged with nitrogen to avoid the formation of explosive gas mixtures.

In the case of the metal ions, acetate compounds are preferably used for the precursor substances, since these are already present in solution in a conformation which corresponds to that in the later crystal lattice.

Carboxylates and pyridine compounds are preferably used as organic components.

The metal ions used are preferably copper iron and / or zinc ions, in particular Cu (II), Zn (II), Fe (III)

The precursor substances are preferably present as solutions. Suitable solvents are the entire range of conventional solvents, preferably ethanol, DMF, water into consideration.

Suitable carrier gases are preferably inert gases. Particularly preferred are nitrogen, argon, helium.

As a rinsing agent according to the invention, in particular ethanol, DMF, water are used.

The method according to the invention achieves a coating which has an ordered crystal structure. The resulting layer is highly porous with porosities between 8 to 50 angstroms. For the first time, the invention enables the rapid and reliable production of homogeneously crystalline and highly porous coatings.

As applications is pointed to the simple and direct production of sensors by coating electrodes for quartz crystal scales. Furthermore, the inclusion of catalytically highly effective metallic nanoclusters in porous frameworks is possible. The MOF structure allows contact of the reactants with the catalyst while preventing a Agglomeration or detachment of the nanoclusters. The generation of novel membranes with a clearly defined pore structure and orientation is likewise made possible by the processes according to the invention.

The invention is explained in more detail below with reference to the figures:

1 shows an example of an inventively usable plant.

2 shows the result of the X-ray diffractogram according to Example 1 (HKUST-1 (40 layers) on a COOH-functionalized surface).

3 shows the X-ray diffractogram according to Example 2 (Cu ₂ (bdc) ₂ MOF (40 layers) on a COOH-functionalized surface).

4 shows the X-ray diffractogram according to Example 3 (Cu ₂ (bdc) ₂ (dabco) MOF (20 layers) on a pyridine-functionalized surface).

The reference numerals in 1 have the following meaning:

LIST OF REFERENCE NUMBERS

1

Temperature-controlled and movable vacuum holding unit.

2

Gas bottle for inert gas.

3

Storage vessel for the precursor substance containing component A.

4

Storage vessel for the precursor substance containing component B.

5

Template for rinse solution.

6

Perforated floor plate.

7

Connection for suction of gas.

8th

Drain for liquids.

9

PC with control software.

10

Valve test or test distributor with communication to the PC.

11

Spraying device for the precursor substance containing component A.

12

Spraying device for the precursor substance containing component B.

13

Outlet nozzle for rinsing solution.

14

Wall duct with quick connectors.

15

temperature controlled climate chamber.

16

Pump for rinsing solution.

17

Nitrogen supply for compressed air valves.

18

Control block for compressed air valves.

The sprayers 11 and 12 can be done using an inert gas 2 the precursor substances with the components A and B mist-free on a surface. Components A and B are different chemical compounds from each other. For example, A may be the organic component and B may be the metal ion-containing component. These are over the spray device 11 and 12 used separately, ie component A via the spray device 11 and component B via the spraying device 12 , The flushing device 13 allowed with their template 5 and the pump 16 the supply of rinse solution for complete removal of unbound precursor molecules, without negatively affecting the sprayed layers. For this purpose, by means of the pump 16 from the template 5 Rinse applied to the coated surface.

The sprayers 11 and 12 are with the storage vessels 3 and 4 connected. By the supply of carrier gas from the reservoir 2 is based on the principle of a jet pump solution of precursor substances from the storage tanks 3 and 4 sucked. The opening of the precursor substance supply to the spray devices 11 and 12 via compressed air controlled control valves. In contrast, the supply of carrier gas via the computer-controlled process control 9 and 10 respectively. The device 10 Here is a valve or spray distributor, which via a PC 9 is controlled.

The material whose surface is to be coated is vertical on the sample holder 1 appropriate. The material is sucked into this by means of negative pressure.

The flushing device 13 It is arranged in such a way that rinsing agents leaving it run along the surface of the coated material from the upper end, thus rinsing unreacted precursor substance molecules. Expiring rinse solutions run over the perforated bottom plate 6 from. About the opening 8th The liquids can be sucked off.

In the plant according to the invention according to 1 are sample holders 1 , Rinsing device 13 as well as coating devices 11 and 12 in a climatic chamber 15 arranged, in which temperature and humidity can be controlled and regulated.

The device according to 1 also contains constructive elements for use with volatile precursor-substance solvents, eg ethanol. This is the suction device 7 intended. Ie. by means of this device, the climatic chamber 15 be purged with nitrogen to avoid the formation of explosive gas mixtures.

All connections to the climate chamber can be made via the quick-release couplings 14 be accomplished.

Example 1:

Preparation of the MOF Cu ₃ (btc) ₂ × H ₂ O HKUST-1 (40 layers) on a COOH-functionalized surface. (btc = 1,3,5-benzenetricarboxylic acid; HKUST = Hong Kong University of Science and Technology).

In preparation for the experiment, a self-assembled monolayer (SAM) was produced on a gold-plated piece (about 15 x 20 mm) of a silicon wafer by immersion in a mercaptohexadecanoic acid (MHDA) solution for 48 hours. After immersion, the sample was rinsed with ethanol and then dried with nitrogen.

For the spraying process, Cu (CH ₃ COO) ₂ solution was first sprayed onto the SAM for 15 seconds. As a second substance, sprayed with BTC (benzene tricarboxylic acid) for 25 seconds. Between each spraying step, the sample was rinsed with ethanol. A total of 40 cycles of the described sequence were performed. The resulting sample was dried and analyzed by XRD. The resulting X-ray diffractogram shows two sharp intensity peaks that demonstrate the strictly crystalline and spatially ordered character of the layer formed. The corresponding layers consist of 40 layers.

Example 2:

Preparation of the MOF Cu ₂ (bdc) ₂ (40 layers) on a COOH-functionalized surface (bdc = 1.4 benzenedicarboxylic acid).

In preparation for the experiment, a SAM was produced on a gold-plated piece (about 15 x 20 mm) of a silicon wafer by immersion in a mercaptohexadecanoic acid (MHDA) solution for 48 hours. After immersion, the sample was rinsed with ethanol and then dried with nitrogen.

For the spraying process, Cu (CH ₃ COO) ₂ solution was first sprayed onto the SAM for 15 seconds. As a second substance, sprayed with bdc (bdc = 1,4-benzenedicarboxylic acid) for 25 seconds. Between each spraying step, the sample was rinsed with ethanol. A total of 40 cycles of the described sequence were performed. The resulting sample was dried and analyzed by XRD. Overall, a 40-layer coating resulted. The resulting very sharp intensity peaks also prove the strictly crystalline and spatially ordered character of the layer formed for this second MOF type.

Example 3:

Preparation of MOF Cu ₂ (ndc) ₂ (dabco) (20 layers) on a pyridine functionalized surface (20 cycles [Cu ₂ (ndc) ₂ (dabco)] on pyridine-SAM).

In preparation for the experiment, a SAM was formed on a gold-plated piece (about 15 x 20 mm) of a silicon wafer by immersion in a 4,4-pyridylbenzene methanethiol (PBMT) solution for 30 minutes. After immersion, the sample was rinsed with ethanol and then dried with nitrogen.

For the spraying process, Cu (CH ₃ C00) ₂ solution was first sprayed onto the SAM for 15 seconds. The second substance was sprayed for 25 seconds with a 1: 1 mixture of ndc (ndc = 1.4 naphthalene dicarboxylic acid) and dabco = 1,4-diazabicyclo [2.2.2] octane.

Between each spraying step, the sample was rinsed with ethanol. A total of 20 cycles of the described sequence were performed. The resulting sample was dried and analyzed by XRD. Overall, a 20-layer coating resulted.

In this example, changing the underlying SAM resulted in a different spatial orientation of the resulting crystal lattice.

QUOTES INCLUDE IN THE DESCRIPTION

This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Cited non-patent literature

• Mueller, U .; Schubert, M .; Pond, F .; Puetter, H .; Schierle-Arndt, K; Pastre, JJ Mater. Chem. 2006, 16, 626-636 [0002]
• G. Ferey, Chem. Soc. Rev., 2008, 37, 191, OM Yaghi, M. O'Keeffe, NW Ockwig, HK Chae, M. Eddaoudi and J. Kim, Nature, 2003, 423, 705 [0003]
• K. Uemura, R. Matsuda and S. Kitagawa, J. Solid State Chem., 2005, 178, 2420-2429 [0003]
• Zacher, D .; Shekhah, O .; Woell, C .; Fischer, RA Chem. Soc. Rev. 2009, 38, 1418-1429 [0005]
• Shekhah. O.; Materials, 2010, 3, 1302-1315 [0005]
• Gero Decher, et al., Science 1997 277, 1232-1237 [0007]
• Schlenoff J .; Dubas S .; and Farhat T .; Langmuir 2000; 16; 9968-9969 [0009]
• Izquierdo A .; Ono SS, Voegel JC .; Schaaf P and Decher G .; Langmuir 2005; 21, 7558-7567 [0010]
• Kolasinska M et al .; Langmuir 2009; 25, 1224-1232 [0010]
• Lu C and Fery A. Chem. Mater. 2006; 18, 6204-6210 [0010]

Claims (14)

Device for the production of highly porous, crystalline surface coatings with at least two spray devices, by means of which carrier gas is supplied from a storage container ( 2 ) Precursor substances for producing the surface coatings from the storage vessel ( 3 . 4 ) are applied to the surface of a substrate to be coated and with at least one rinsing device ( 5 . 13 . 16 ) to remove unbound molecules from the coated surface. Apparatus according to claim 1, characterized in that the carrier material on a sample holder ( 1 ) is arranged. Device according to one of the preceding claims, characterized in that it comprises control and supply devices for the supply of the carrier gas ( 9 . 10 ) from the reservoir ( 2 ) and the supply of precursor substances from the storage vessels ( 3 . 4 ) having. Device according to one of the preceding claims, characterized in that the sample container ( 2 ) and the spray devices ( 11 . 12 ) and the flushing device ( 5 ) in a closed room ( 15 ) are arranged, the temperature and humidity measured, controlled and regulated. Process for the preparation of highly porous crystalline surface coatings, in which a) precursor substances are spray-dried ( 11 . 12 ) is applied to a surface of a carrier material while supplying carrier gas from a storage container, b) by means of rinsing devices ( 5 . 13 . 18 ) rinsed off unbound molecules from the coated surface, c) further precursor substances by means of the spray devices ( 11 . 12 ), d) by means of the flushing devices ( 5 . 13 . 18 rinse unbound molecules from the coated surface; e) repeat steps a through d until the desired surface layer thicknesses are achieved. A method according to claim 5, characterized in that in the individual process steps at least two mutually different precursor substances are used. A method according to claim 6, characterized in that a precursor substance contains organic and a further precursor substance metal ions. Process according to claim 7, characterized in that 1,3,5-benzenetricarboxylic acid, 1,4-benzenedicarboxylic acid or naphthalenedicarboxylic acid are used as the organic component. A method according to claim 7, characterized in that are used as metal ions Cu (II), Zn (II), Fe (III). Method according to one of claims 5 to 9, characterized in that the precursor substance are applied using carrier gas in the form of finely distributed liquid droplets in the gas. A method according to claim 10, characterized in that inert gas is used as the carrier gas. A method according to claim 11, characterized in that nitrogen, argon and / or helium is used as the carrier gas. Method according to one of claims 5 to 12, characterized in that as a rinsing agent ethanol, water and / or DMF is used. Use of the device according to one of claims 1 to 4 for the production of highly porous crystalline surface coatings.

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