DE102009043201A1 - Method for welding a plastic housing - Google Patents
Method for welding a plastic housing Download PDFInfo
- Publication number
- DE102009043201A1 DE102009043201A1 DE102009043201A DE102009043201A DE102009043201A1 DE 102009043201 A1 DE102009043201 A1 DE 102009043201A1 DE 102009043201 A DE102009043201 A DE 102009043201A DE 102009043201 A DE102009043201 A DE 102009043201A DE 102009043201 A1 DE102009043201 A1 DE 102009043201A1
- Authority
- DE
- Germany
- Prior art keywords
- circuit board
- housing
- housing part
- welding
- molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
- B29C66/541—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles a substantially flat extra element being placed between and clamped by the joined hollow-preforms
- B29C66/5414—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles a substantially flat extra element being placed between and clamped by the joined hollow-preforms said substantially flat extra element being rigid, e.g. a plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1635—Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
- B29C65/782—Positioning the parts to be joined, e.g. aligning, indexing or centring by setting the gap between the parts to be joined
- B29C65/7823—Positioning the parts to be joined, e.g. aligning, indexing or centring by setting the gap between the parts to be joined by using distance pieces, i.e. by using spacers positioned between the parts to be joined and forming a part of the joint
- B29C65/7829—Positioning the parts to be joined, e.g. aligning, indexing or centring by setting the gap between the parts to be joined by using distance pieces, i.e. by using spacers positioned between the parts to be joined and forming a part of the joint said distance pieces being integral with at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/324—Avoiding burr formation
- B29C66/3242—Avoiding burr formation on the inside of a tubular or hollow article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/841—Machines or tools adaptable for making articles of different dimensions or shapes or for making joints of different dimensions
- B29C66/8416—Machines or tools adaptable for making articles of different dimensions or shapes or for making joints of different dimensions of different thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/924—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/9261—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the displacement of the joining tools
- B29C66/92651—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the displacement of the joining tools by using stops
- B29C66/92655—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the displacement of the joining tools by using stops by using several stops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/929—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges
- B29C66/9292—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges in explicit relation to another variable, e.g. pressure diagrams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/023—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems
- B60R16/0239—Electronic boxes
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/06—Hermetically-sealed casings
- H05K5/066—Hermetically-sealed casings sealed by fusion of the joining parts without bringing material; sealed by brazing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1654—Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1677—Laser beams making use of an absorber or impact modifier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0068—Permeability to liquids; Adsorption
- B29K2995/0069—Permeability to liquids; Adsorption non-permeable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3425—Printed circuits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3481—Housings or casings incorporating or embedding electric or electronic elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/161—Cap
- H01L2924/163—Connection portion, e.g. seal
- H01L2924/16315—Shape
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- Toxicology (AREA)
- Casings For Electric Apparatus (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
In ein Gehäuseteil wird die Leiterplatte eingelegt. Am anderen Gehäuseteil ist eine Ausformung zur Leiterplatte hin vorgesehen und das Gehäuseteil mit der Ausformung wird während dem Verschweißen in Richtung der Leiterplatte gepresst, vorzugsweise so lange, bis eine vorgegebene Gegenkraft erreicht wird. Zudem wird auch beim Auskühlen eine vorgegebene Kraft auf das Gehäuseteil mit der Ausformung ausgeübt. Während des Verschweißens sorgt das Anpressen für eine Fixierung der Leiterplatte in der vorgegebenen Position und verhindert ein Aufschwimmen der Leiterplatte und die Ausbreitung von Schmelze in kritische Regionen der Leiterplatte. Zudem bewirkt das Anpressen eine federartige Verspannung des Gehäuseteils mit der Ausformung. Durch das Halten einer vorgegebenen Kraft während dem Auskühlen bleibt die Leiterplatte durch die Ausformung im Gehäuse fixiert und kann sich die Verspannung nicht abbauen, sondern wird durch das Schrumpfen des Materials beim Aushärten eher noch verstärkt. Dadurch wird sichergestellt, dass auch nach dem Aushärten die Ausformung mit einer vorgegebenen Kraft auf die Leiterplatte drückt und diese somit äußerst sicher im Gehäuse fixiert.The circuit board is inserted into a housing part. On the other housing part, a recess is provided towards the circuit board and the housing part with the recess is pressed in the direction of the circuit board during the welding, preferably until a predetermined counterforce is reached. In addition, a predetermined force is exerted on the housing part with the formation when it cools down. During the welding process, pressing ensures that the circuit board is fixed in the specified position and prevents the circuit board from floating and the spread of melt in critical regions of the circuit board. In addition, the pressing causes a spring-like tensioning of the housing part with the formation. By maintaining a predetermined force while it cools, the circuit board remains fixed in the housing through the molding and the tension cannot be relieved, but rather is reinforced by the shrinkage of the material during curing. This ensures that, even after hardening, the molding presses on the circuit board with a predetermined force and thus fixes it extremely securely in the housing.
Description
Die Erfindung betrifft ein Verfahren zum Verschweißen eines Kunststoffgehäuses gemäß dem Oberbegriff von Anspruch 1.The invention relates to a method for welding a plastic housing according to the preamble of claim 1.
Zum Verschließen von Kunststoffgehäusen insbesondere elektronischer Baugruppen, wie Kraftfahrzeugsteuergeräten wird mittlerweile häufig ein Verschweißen der Kunststoffteile eingesetzt, wobei die Einbringung der Wärmeenergie durch den Laser besonders bevorzugt ist, weil dabei die Wärmeenergie besonders genau an die innere Verbindungsstelle zwischen den Gehäuseteilen eingebracht werden kann und ein besonders gleichmäßiger und allseits dichter Schweißvorgang erreicht werden kann.For sealing plastic housings, in particular electronic assemblies, such as motor vehicle control devices, a welding of the plastic parts is now often used, wherein the introduction of heat energy by the laser is particularly preferred, because the heat energy can be particularly accurately introduced to the inner joint between the housing parts and a particularly uniform and on all sides tight welding process can be achieved.
Bei elektronischer Baugruppen, wie beispielsweise Kraftfahrzeugsteuergeräten ist im Inneren des Gehäuses ein Schaltungsträger, wie beispielweise eine Leiterplatte angeordnet, die ihrerseits an einer Gehäusehälfte befestigt werden muss, insbesondere wenn auf diesem Schaltungsträger beschleunigungsempfindliche Sensoren angeordnet sind, welche eine entsprechend starre Befestigung zur Aufnahme der zu sensierenden Beschleunigungen benötigen.In electronic assemblies, such as motor vehicle control devices, a circuit carrier, such as a circuit board is arranged inside the housing, which in turn must be attached to a housing half, especially if on this circuit substrate acceleration-sensitive sensors are arranged, which a correspondingly rigid attachment for receiving the sensed Need accelerations.
Die Aufgabe der vorliegenden Erfindung ist es, ein Verfahren zum Verschweißen eines Kunststoffgehäuses anzugeben, bei dem besonders preiswert und dennoch sicher die Leiterplatte befestigt werden kann.The object of the present invention is to provide a method for welding a plastic housing, in which particularly inexpensive and yet secure the circuit board can be attached.
Diese Aufgabe wird durch die Merkmale der unabhängigen Ansprüche gelöst. Vorteilhafte Weiterbildungen der Erfindung ergeben sind aus den Unteransprüchen, wobei auch Kombinationen und Weiterbildungen einzelner Merkmale miteinander denkbar sind.This object is solved by the features of the independent claims. Advantageous developments of the invention will become apparent from the dependent claims, wherein combinations and developments of individual features are conceivable with each other.
In ein Gehäuseteil wird die Leiterplatte eingelegt. Ein wesentlicher Gedanke der Erfindung besteht darin, dass am anderen Gehäuseteil eine Ausformung zur Leiterplatte hin vorgesehen ist und das Gehäuseteil mit der Ausformung während dem Verschweißen in Richtung der Leiterplatte gepresst wird, vorzugsweise so lange bis eine vorgegebene Gegenkraft erreicht wird, und zudem auch beim Auskühlen eine vorgegebene Kraft auf das Gehäuseteil mit der Ausformung ausgeübt wird.In a housing part, the circuit board is inserted. An essential idea of the invention is that on the other housing part a molding is provided toward the circuit board and the housing part is pressed with the molding during welding in the direction of the circuit board, preferably until a predetermined counterforce is achieved, and also during cooling a predetermined force is exerted on the housing part with the molding.
Während des Verschweißens sorgt das Anpressen für eine Fixierung der Leiterplatte in der vorgegebenen Position und verhindert ein Aufschwimmen der Leiterplatte und die Ausbreitung von Schmelze in kritische Regionen der Leiterplatte. Zudem bewirkt das Anpressen eine federartige Verspannung des Gehäuseteils mit der Ausformung. Durch das Halten einer vorgegebenen Kraft während dem Auskühlen bleibt die Leiterplatte durch die Ausformung im Gehäuse fixiert und kann sich die Verspannung nicht abbauen, sondern wird durch das Schrumpfen des Materials beim Aushärten eher noch verstärkt. Dadurch wird sichergestellt, dass auch nach dem Aushärten die Ausformung mit einer vorgegebenen Kraft auf die Leiterplatte drückt und diese somit äußerst sicher im Gehäuse fixiert.During welding, the pressing ensures a fixation of the printed circuit board in the predetermined position and prevents floating of the circuit board and the spread of melt in critical regions of the circuit board. In addition, the pressing causes a spring-like tension of the housing part with the shape. By holding a predetermined force during cooling, the printed circuit board remains fixed by the molding in the housing and can not break the tension, but is rather reinforced by the shrinkage of the material during curing. This ensures that even after curing presses the formation with a predetermined force on the circuit board and thus fixes this extremely secure in the housing.
Es ist dabei hervorzuheben, dass es für de Erfindung völlig unerheblich ist, welches der Gehäuseteile Deckel bzw. Unterteil sind und ob die nachfolgend diskutierten Ausformungen am Deckel bzw. Unterteil vorhanden sind. Einzig deren relative Lage zur Leiterplatte ist für die Funktionsweise relevant.It should be emphasized that it is completely irrelevant for the invention which of the housing parts are the cover or the lower part and whether the subsequently discussed embodiments are present on the cover or lower part. Only their relative position to the circuit board is relevant to the operation.
Auch wird im folgenden in den Ausführungsbeispielen immer das bevorzugte Laserschweißen diskutiert, ist jedoch die Erfindung auch für andere Formen der lokalen Verschweißung, wie Reibschweißen, Ultraschallschweißen usw. geeignet.Also, the preferred laser welding is always discussed below in the embodiments, however, the invention is also suitable for other forms of local welding, such as friction welding, ultrasonic welding, etc.
Bei der Erfindung handelt es sich also um ein neues Konzept zum Verschließen eines Kunststoffgehäuses mit einem Deckel, bei gleichzeitiger Befestigung einer Leiterplatte, während eines Schweißvorganges, z. B. via Laser. Das Ziel ist es die Leiterplatte so zu befestigen, dass sie für Crashsensierung verwendet werden kann.In the invention, therefore, it is a new concept for closing a plastic housing with a lid, with simultaneous attachment of a circuit board, during a welding operation, for. B. via laser. The goal is to fix the PCB so that it can be used for crash sensing.
So wird die Leiterplatte durch Anschläge am Deckel kraftschlüssig im Gehäuse befestigt. Der Fügeweg ist, durch die Anschläge, abhängig von der Leiterplattendicke. Er liegt beispielsweise bei 0,4–0,8 mm. Durch dieses Verfahren bzw. Design erfolgt die Fixierung der PCB selbst bei unterschiedlichen Dickentoleranzen der PCB immer mit der gleichen Kraft und wird über die Lebensdauer eine sichere feste Fixierung erzeugt, die z. B. geeignet für vibrationsfreie Montage der PCB ohne zusätzliche Bauteile (z. B. Schrauben, Kleben) und Übertragung von Crashimpulsen. Parallel erfolgt auch ein wasserdichter Gehäuseverschluß.Thus, the circuit board is fixed by stops on the lid frictionally in the housing. The joining path is, by the stops, depending on the board thickness. It is for example at 0.4-0.8 mm. By this method or design, the fixation of the PCB is always done even with different thickness tolerances of the PCB with the same force and over the life of a secure fixed fixation is generated, the z. B. suitable for vibration-free mounting of the PCB without additional components (eg screws, gluing) and transmission of crash pulses. At the same time, a watertight housing closure takes place.
Der Vorteil dieses Konzeptes besteht darin das zum Befestigen der Leiterplatte und Verschließen des Gehäuses nur noch ein Arbeitsgang notwendig ist. Weiterhin ist die Befestigungsfläche der Leiterplatte weit größer als beim herkömmlichen Heißgasnieten. Wobei der Platzbedarf auf der Leiterplatte aber geringer ist, da die Auflageflächen nur die Randzone der Leiterplatte beeinträchtigen.The advantage of this concept is that it is necessary to attach the circuit board and closing the housing only one operation. Furthermore, the mounting surface of the circuit board is much larger than the conventional hot gas riveting. However, the space requirement on the circuit board is lower because the contact surfaces affect only the edge zone of the circuit board.
Diese Randzone wiederum ist aufgrund der Trennung der einzelnen Leiterplatte aus dem Nutzen als Sperrzone definiert. Durch die größere Kontaktfläche treten Vorspannverluste durch Kriechen des Kunststoffes nicht störend in Erscheinung.This edge zone in turn is defined as a barrier zone due to the separation of the individual circuit board from the benefit. Due to the larger contact surface preload losses caused by creep of the plastic are not disturbing in appearance.
Neben den genannten Vorteilen ist dieses Verfahren sehr prozesssicher, da der Schweißweg mithilfe einer Kraftauswertung gesteuert wird. Daher kann der Schweißprozess beim Anstieg der Vorspannkraft (nach Aufliegen der Anschläge auf die Leiterplatte) gestoppt werden, ohne dass die Leiterplatte zu stark beansprucht wird. Außerdem ist das Verschweißen eines Deckels erheblich materialsparender als das Vergießen der Leiterplatte. Neben der Materialersparnis gegenüber dem Verguss spart ein Schweißvorgang auch erheblich Zeit da die Schweißverbindung schneller auskühlt und nicht trocknen muss. Die elektrische Kontaktierung der Leiterplatte kann sowohl auf herkömmliche Art, mit Pressfiteinsätzen, als auch mit Einfach-Pins oder direkten Verbindungen erfolgen. In addition to the advantages mentioned, this method is very reliable, since the sweat path is controlled by means of a force evaluation. Therefore, the welding process can be stopped when the biasing force increases (after the stops on the printed circuit board have come to rest) without overstressing the printed circuit board. In addition, the welding of a lid is much more material-saving than the casting of the circuit board. In addition to the material savings compared to the casting, a welding process also saves considerable time because the welded joint cools faster and does not have to dry. The electrical contacting of the circuit board can be done both in a conventional manner, with Pressfiteinsätzen, as well as with single pins or direct connections.
Der entscheidende Punkt ist das während eines Schweißvorganges sowohl die Leiterplatte fixiert als auch das Gehäuse verschlossen wird. Bei bisherigen Anwendungen sind diese beiden Arbeitsschritte immer voneinander getrennt.The key point is that during a welding process both the circuit board fixed and the housing is closed. In previous applications, these two steps are always separated.
Die Erfindung wird nun nachfolgend anhand eines Ausführungsbeispieles unter Zuhilfenahme der
Das Gehäuseunterteil
So durchdringt ein Laserstrahl an der gezeigten Stelle und Richtung den Deckel
Der Deckel
Der Deckel
Die Ausformung
Wird die Leiterplatte
Eine äußere Nase
Die
BezugszeichenlisteLIST OF REFERENCE NUMBERS
- 11
- Deckelcover
- 1.11.1
- Ausformung am Deckel zur Leiterplatte hinForming on the cover to the PCB out
- 1.21.2
- Aufnahmeraum für Schmelze zwischen der Ausformung am Deckel und einer Ausformung am Gehäuseunterteil zum Deckel hinReceptacle for melt between the molding on the lid and a molding on the housing bottom to the lid
- 1.31.3
- Äußere Nase am DeckelOuter nose on the lid
- 22
- GehäuseunterteilHousing bottom
- 2.12.1
- Ausformung am Gehäuseunterteil zum Deckel hinShaping on the lower part of the housing towards the lid
- 2.1.12.1.1
-
Oberseite an der Ausformung
2.1 Top on the molding2.1 - 2.1.22.1.2
-
Abflussphase an der Ausformung
2.1 Drainage phase at the formation2.1 - 2.22.2
- Auflagefläche für LeiterplatteSupport surface for printed circuit board
- 2.32.3
- Aufnahmeraum zur Gehäuseaußenseite für überschüssige SchmelzeReceptacle to the outside of the housing for excess melt
- 2.42.4
- Zur Leiterplatte hin abgeflossene und erhärtete SchmelzeTo the printed circuit board down and hardened melt
- 2.52.5
- Zur Gehäuseaußenseite abgeflossene SchmelzeTo outside of the housing melted melt
- 2.62.6
- Äußere Nase am GehäuseunterteilOuter nose on the housing base
- 33
- Leiterplattecircuit board
- FF
- Kraftforce
- SS
- Verstellwegadjustment
Claims (4)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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DE102009043201A DE102009043201A1 (en) | 2009-09-26 | 2009-09-26 | Method for welding a plastic housing |
PCT/DE2010/001122 WO2011035771A1 (en) | 2009-09-26 | 2010-09-24 | Method for welding a plastic housing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009043201A DE102009043201A1 (en) | 2009-09-26 | 2009-09-26 | Method for welding a plastic housing |
Publications (1)
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DE102009043201A1 true DE102009043201A1 (en) | 2011-04-21 |
Family
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DE102009043201A Withdrawn DE102009043201A1 (en) | 2009-09-26 | 2009-09-26 | Method for welding a plastic housing |
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DE (1) | DE102009043201A1 (en) |
WO (1) | WO2011035771A1 (en) |
Cited By (3)
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---|---|---|---|---|
US8549913B2 (en) | 2010-02-02 | 2013-10-08 | Zf Friedrichshafen Ag | Method for fixing a component in a casing and assembly hereof |
DE102016215413A1 (en) * | 2016-08-17 | 2018-02-22 | Conti Temic Microelectronic Gmbh | Assembly method for an electronic module and electronic module |
DE102017106727A1 (en) * | 2017-03-29 | 2018-10-04 | HELLA GmbH & Co. KGaA | Method for connecting three components and connectable system for carrying out the method |
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JP2016016345A (en) * | 2014-07-07 | 2016-02-01 | 株式会社Roki | Oil strainer |
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DE102005000160A1 (en) * | 2005-11-21 | 2007-05-24 | Lpkf Laser & Electronics Ag | Method for connecting two components for fixing an electrical circuit carrier in a housing made from a thermoplastic material comprises adjusting a one component relative to another component during bonding |
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US6111760A (en) * | 1998-12-30 | 2000-08-29 | Ericsson, Inc. | Simple enclosure for electronic components |
DE102009023323A1 (en) * | 2008-06-23 | 2009-12-24 | Continental Automotive Gmbh | Sensor module for detecting acceleration in sensor system in motor vehicle, has hold-down device for exerting pre-tensioning force on electronic circuit when cover is firmly connected with housing tub |
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DE4317621C1 (en) * | 1993-05-27 | 1994-06-23 | Fraunhofer Ges Forschung | Processing a component by means of ultrasound |
DE19801346C1 (en) * | 1998-01-16 | 1999-02-18 | Sonotronic Nagel Gmbh | Shape embossing apparatus for fusible materials |
DE19860357A1 (en) * | 1998-10-22 | 2000-04-27 | Ibs Filtran Kunststoff Metall | Fluid filter for vehicle has two housing sections forming interior chamber with receiving filter media and two circumscribing flanges in abutting relationship, and a laser weld bead for coupling the flanges |
DE102005018727A1 (en) * | 2005-04-20 | 2006-10-26 | Maschinenfabrik Spaichingen Gmbh | Method and device for welding two workpieces made of thermoplastic materials by means of laser radiation |
DE102005000160A1 (en) * | 2005-11-21 | 2007-05-24 | Lpkf Laser & Electronics Ag | Method for connecting two components for fixing an electrical circuit carrier in a housing made from a thermoplastic material comprises adjusting a one component relative to another component during bonding |
Cited By (4)
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US8549913B2 (en) | 2010-02-02 | 2013-10-08 | Zf Friedrichshafen Ag | Method for fixing a component in a casing and assembly hereof |
US9073149B2 (en) | 2010-02-02 | 2015-07-07 | Zf Friedrichshafen Ag | Method for fixing a component in a casing and assembly hereof |
DE102016215413A1 (en) * | 2016-08-17 | 2018-02-22 | Conti Temic Microelectronic Gmbh | Assembly method for an electronic module and electronic module |
DE102017106727A1 (en) * | 2017-03-29 | 2018-10-04 | HELLA GmbH & Co. KGaA | Method for connecting three components and connectable system for carrying out the method |
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Effective date: 20120326 |