DE102008014979A1 - Multi-component cooling circuit operating method, involves supplying precalculated quantity per cooling medium-component into multi-component cooling circuit over automatically running sequence - Google Patents

Multi-component cooling circuit operating method, involves supplying precalculated quantity per cooling medium-component into multi-component cooling circuit over automatically running sequence Download PDF

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Publication number
DE102008014979A1
DE102008014979A1 DE200810014979 DE102008014979A DE102008014979A1 DE 102008014979 A1 DE102008014979 A1 DE 102008014979A1 DE 200810014979 DE200810014979 DE 200810014979 DE 102008014979 A DE102008014979 A DE 102008014979A DE 102008014979 A1 DE102008014979 A1 DE 102008014979A1
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Prior art keywords
component
cooling circuit
medium
refrigeration
components
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DE200810014979
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German (de)
Inventor
Hans Dr. Schmidt
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Linde GmbH
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Linde GmbH
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Priority to DE200810014979 priority Critical patent/DE102008014979A1/en
Publication of DE102008014979A1 publication Critical patent/DE102008014979A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B45/00Arrangements for charging or discharging refrigerant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B9/00Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
    • F25B9/002Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
    • F25B9/006Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant the refrigerant containing more than one component
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/0002Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
    • F25J1/0022Hydrocarbons, e.g. natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/006Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
    • F25J1/008Hydrocarbons
    • F25J1/0092Mixtures of hydrocarbons comprising possibly also minor amounts of nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0244Operation; Control and regulation; Instrumentation
    • F25J1/0245Different modes, i.e. 'runs', of operation; Process control
    • F25J1/0247Different modes, i.e. 'runs', of operation; Process control start-up of the process
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0244Operation; Control and regulation; Instrumentation
    • F25J1/0245Different modes, i.e. 'runs', of operation; Process control
    • F25J1/0249Controlling refrigerant inventory, i.e. composition or quantity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0244Operation; Control and regulation; Instrumentation
    • F25J1/0245Different modes, i.e. 'runs', of operation; Process control
    • F25J1/0249Controlling refrigerant inventory, i.e. composition or quantity
    • F25J1/025Details related to the refrigerant production or treatment, e.g. make-up supply from feed gas itself

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Separation By Low-Temperature Treatments (AREA)

Abstract

The method involves supplying a precalculated quantity per cooling medium-component into a multi-component cooling circuit over an automatically running sequence. Nitrogen, methane, ethylene, ethane, propane, n-butane, mixtures from iso-butane and n-butane, mixtures from iso-propane and n-propane, raw gas and depleted raw gas are used as components for a cooling medium. Composition of the cooling medium is checked after the supply of the cooling medium components.

Description

Die Erfindung betrifft ein Verfahren zum Betreiben eines mehrkomponentigen Kältekreislaufes, bei dem zumindest zeitweilig ein Nachfüllen der einzelnen Komponenten des Kältemediums erforderlich ist.The The invention relates to a method for operating a multi-component Refrigeration circuit, at at least temporarily refilling the individual components of the refrigeration medium is required.

Mehrkomponentige Kältekreisläufe kommen bei Verflüssigungsprozessen, beispielsweise bei Erdgas-Verflüssigungsprozessen, zur Anwendung. Sofern derartige Kältekreisläufe Turboverdichter als Kreislaufverdichter aufweisen, lässt es sich nicht verhindern, dass über die Dichtungen dieser Verdichter das in den Kältekreisläufen zirkulierende Kältemedium entweicht. Bei der Verwendung von Schrauben- oder Kolbenverdichter sind diese Verluste deutlich geringer, da diese Verdichterkonstruktionen andere Dichtungssysteme aufweisen. Nichtsdestotrotz kommt es auch bei ihnen zu Verlusten an dem zirkulierenden Kältemedium.multicomponent Refrigeration circuits are included Liquefaction processes, for example, in natural gas liquefaction processes, for use. If such refrigeration circuits turbo compressors as cycle compressor have, lets it does not prevent over the seals of these compressors circulating in the refrigeration circuits refrigerant medium escapes. When using screw or piston compressors These losses are significantly lower as these compressor designs have other sealing systems. Nevertheless, it does happen with them to losses on the circulating refrigeration medium.

Die Zusammensetzung des Kältemediums sollte jedoch innerhalb enger Grenzen konstant gehalten werden – die Schwankung des relativen Anteils jeder Komponente sollte vorzugsweise nicht mehr als 5% betragen –, da ansonsten eine Verschlechterung des Verflüssigungsprozesses bzw. dessen Gesamtwirkungsgrades eintritt.The Composition of the refrigeration medium should be but kept constant within narrow limits - the fluctuation the relative proportion of each component should preferably no longer than 5% -, otherwise a deterioration of the liquefaction process or its Overall efficiency occurs.

Die zwangsläufig auftretenden Verluste an den Komponenten des Kältemediums müssen daher nachdosiert werden. Bei kleinen Verflüssigungsleistungen – hierunter sei eine Verflüssigungsleistung von max. ca. 2 MW zu verstehen – und der Verwendung von Turboverdichtern oder bei der Verwendung von Schrauben- oder Kolbenverdichtern sind die nachzufüllenden Mengen jedoch so gering, dass sie nicht sinnvoll kontinuierlich zudosiert werden können, wie dies bei Verflüssigungsprozessen mit großen Verflüssigungsleistungen üblicherweise realisiert wird.The inevitably occurring losses to the components of the refrigeration medium must therefore be replenished become. For small liquefaction services - below be a liquefaction of Max. about 2 MW to understand - and the use of turbocompressors or in the use of Screw or piston compressors are the nachzufüllenden However, quantities are so small that they do not make sense continuously can be added, such as this in liquefaction processes with large liquefaction services usually is realized.

Im Falle kleiner Verflüssigungsleistungen weisen die Kältekreisläufe im Regelfall ein Kältemedium auf, das zwischen 3 und 6 unterschiedliche Komponenten enthält. Dies sind insbesondere N2, CH4, C2H4, C2H6, C3H8, C4H10, Mischungen aus i- und n-C4H10 und C5H12, Mischungen aus i- und n-C5H12, Rohgas, abgereichertes Rohgas, verdampftes LNG oder eine beliebige Kombination aus den vorgenannten Komponenten.In the case of small liquefaction capacities, the refrigeration cycles usually have a refrigeration medium containing between 3 and 6 different components. These are in particular N 2 , CH 4 , C 2 H 4 , C 2 H 6 , C 3 H 8 , C 4 H 10 , mixtures of i- and nC 4 H 10 and C 5 H 12 , mixtures of i- and nC 5 H 12 , raw gas, depleted crude gas, vaporized LNG or any combination of the aforementioned components.

Bisher erfordert die Zudosierung der erforderlichen Menge jeder Einzelkomponente ein geschultes Betriebspersonal. Darüber hinaus ist die Zudosierung sehr zeitintensiv, da jede einzelne Komponente entweder über Handarmaturen unmittelbar vor Ort oder über automatische Ventile von der Messwarte aus gesteuert zudosiert wird. Dabei wird entweder der Volumenstrom der zuzuspeisenden Komponente gemessen oder über die Ventilcharakteristik der Durchfluss der zuzuspeisenden Komponente errechnet. Das Ventil bleibt hierbei solange geöffnet, bis die vorausberechnete Menge der zuzuspeisenden Komponente in den Kreislauf geführt wurde.So far requires the addition of the required amount of each individual component a trained operating staff. In addition, the dosage is very time-consuming, as each individual component either via manual valves directly on the spot or over automatic valves are metered controlled from the control room. In this case, either the volume flow of the zuzuspeisenden component is measured or over the valve characteristic of the flow of zuzuspeisenden component calculated. The valve remains open until the predicted Amount of component to be fed was circulated.

Aufgabe der vorliegenden Erfindung ist es, ein gattungsgemäßes Verfahren zum Betreiben eines mehrkomponentigen Kältekreislaufes, bei dem zumindest zeitweilig ein Nachfüllen der einzelnen Komponenten des Kältemediums erforderlich ist, anzugeben, das die vorgenannten Probleme vermeidet und insbesondere eine zuverlässige und wenig zeitintensive Zuführung der nachzufüllenden Komponenten des Kältemediums ermöglicht.task The present invention is a generic method for operating a multi-component refrigeration cycle, wherein at least temporarily a refill the individual components of the refrigeration medium it is necessary to specify that avoids the abovementioned problems and especially a reliable one and little time consuming feed the refillable Components of the refrigeration medium allows.

Zur Lösung dieser Aufgabe wird ein gattungsgemäßes Verfahren zum Betreiben eines mehrkomponentigen Kältekreislaufes vorgeschlagen, das dadurch gekennzeichnet ist, dass die vorausberechnete Menge pro Kältemedium-Komponente über eine automatisch ablaufende Sequenz in den Kältekreislauf zugespeist wird.to solution This object is a generic method of operation a multi-component refrigeration cycle proposed, which is characterized in that the precalculated Quantity per refrigeration medium component via an automatic sequence running in the refrigeration cycle is fed.

Weitere vorteilhafte Ausgestaltungen des erfindungsgemäßen Verfahrens zum Betreiben eines mehrkomponentigen Kältekreislaufes, die Gegenstände der abhängigen Patentansprüche darstellen, sind dadurch gekennzeichnet, dass

  • – das Kältemedium wenigstens drei unterschiedliche Komponenten aufweist,
  • – als Komponenten für das Kältemedium N2, CH4, C2H4, C2H6, C3H8, C4H10, Mischungen aus i- und n-C4H10 und C5H12, Mischungen aus i- und n-C5H12, Rohgas, abgereichertes Rohgas und/oder verdampftes LNG verwendet werden, und
  • – nach erfolgter Zuspeisung aller Kältemedium-Komponenten die Zusammensetzung des Kältemediums überprüft wird.
Further advantageous embodiments of the method according to the invention for operating a multi-component refrigeration cycle, which constitute subject matters of the dependent claims, are characterized in that
  • The refrigeration medium has at least three different components,
  • As components for the cooling medium N 2 , CH 4 , C 2 H 4 , C 2 H 6 , C 3 H 8 , C 4 H 10 , mixtures of i- and nC 4 H 10 and C 5 H 12 , mixtures of i - and nC 5 H 12 , raw gas, depleted crude gas and / or vaporized LNG be used, and
  • - After the feed of all refrigeration medium components, the composition of the refrigeration medium is checked.

Erfindungsgemäß wird die vorausberechnete Menge pro Kältemedium-Komponente nunmehr über eine automatisch ablaufende Sequenz, die im Prozessleitsystem oder einem PLC programmiert ist, in den Kältekreislauf zugespeist. Das Weiter- bzw. Umschalten auf die jeweils nächste zuzuführende Komponente erfolgt ebenfalls automatisch. Diese Prozedur wird erst dann beendet, wenn alle Komponenten mit der gewünschten bzw. berechneten Menge dem Kältemedium bzw. dem Kältekreislauf zugeführt wurden.According to the invention precalculated amount per refrigeration medium component now over an automatic sequence that runs in the process control system or programmed into a PLC, fed into the refrigeration cycle. The Further switching or switching to the respective next component to be supplied also takes place automatically. This procedure is not terminated until all components have been with the desired or calculated amount of the refrigerant or the refrigeration cycle supplied were.

Seitens des Betriebspersonals ist somit nurmehr die vorbeschriebene Prozedur in Gang zu setzen. Ein weiterer Eingriff durch das Betriebspersonal ist darüber hinaus nicht erforderlich. Nach Abschluss der Prozedur und damit erfolgter Zuspeisung aller Kältemedium-Komponenten wird die Zusammensetzung des Kältemediums, beispielsweise mittels eines Gaschromatographen, überprüft.On the part of the operating staff, therefore, only the previously described procedure is to be started. Further intervention by the operating staff is also not required. After completion of the procedure and thus completed supply of all refrigeration medium components, the composition tion of the refrigerant medium, for example by means of a gas chromatograph, checked.

Bei allen Verflüssigungsprozessen mit Turboverdichtern muss vor dem Anfahren und nach dem Abschalten des Verflüssigungsprozesses noch über einen vorgegebenen Zeitraum ein sog. Sperrgas aufgegeben werden, um die Dichtungen der Turboverdichter wirkungsvoll schützen zu können. Durch dieses Sperrgas, bei dem es sich im Regelfall um Rohgas handelt, wird die Zusammensetzung des Kältemediums wesentlich verändert.at all liquefaction processes with turbocompressors must before starting and after switching off the liquefaction process still over one given a period of time a so-called sealing gas are given to the To effectively protect the seals of the turbo compressors. Through this sealing gas, which is usually raw gas, the composition of the refrigeration medium changed significantly.

Bei den nachfolgenden Anfahrprozeduren kann sich die Zudosierung der Kältemedium-Komponenten wesentlich von der Zudosierung während des Normalbetriebes unterscheiden. Mittels des erfindungsgemäßen Verfahrens zum Betreiben eines mehrkomponentigen Kältekreislaufes lassen sich jedoch auch diese speziellen Zudosierungsprozesse programmieren und damit automatisieren.at the subsequent startup procedures, the addition of the Refrigerant medium components essential from the dosing during of normal operation differ. By means of the method according to the invention to operate a multi-component refrigeration cycle can be but also program these special dosing processes and automate it.

In diesen Fällen kann mittels des erfindungsgemäßen Verfahrens zum Betreiben eines mehrkomponentigen Kältekreislaufes eine vergleichsweise einfache und schnelle Korrektur der Zusammensetzung des Kältemediums realisiert werden.In these cases can by means of the method according to the invention to operate a multi-component refrigeration cycle a comparatively simple and rapid correction of the composition of the refrigeration medium can be realized.

Das erfindungsgemäße Verfahren zum Betreiben eines mehrkomponentigen Kältekreislaufes ermöglicht somit eine zuverlässige und wenig aufwendige Zudosierung aller Komponenten des Kältemediums. Es schafft darüber hinaus eine deutliche Entlastung für das Betriebspersonal und schließt Schalt- und Zeitfehler des Personals wirkungsvoll aus. Des Weiteren resultiert es in einer Einsparung von Betriebskosten, da sowohl die Personalkosten sinken als auch eine Verringerung des Betriebes mit Kältemittelzusammensetzungen, die als nicht optimal angesehen werden müssen, erreicht wirdThe inventive method to operate a multi-component refrigeration cycle thus allows a reliable one and less expensive addition of all components of the refrigeration medium. It does it In addition, a significant relief for the operating staff and closes switching and time errors of the staff effectively. Furthermore results It saves on operating costs as both staff costs decrease as well as a reduction of the operation with refrigerant compositions, which must be regarded as not optimal, is achieved

Claims (4)

Verfahren zum Betreiben eines mehrkomponentigen Kältekreislaufes, bei dem zumindest zeitweilig ein Nachfüllen der einzelnen Komponenten des Kältemediums erforderlich ist, dadurch gekennzeichnet, dass die vorausberechnete Menge pro Kältemedium-Komponente über eine automatisch ablaufende Sequenz in den Kältekreislauf zugespeist wird.Method for operating a multi-component refrigeration cycle, wherein at least temporarily refilling of the individual components of the refrigeration medium is required, characterized in that the predicted amount per refrigeration medium component is fed via an automatically running sequence in the refrigeration cycle. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass das Kältemedium wenigstens drei unterschiedliche Komponenten aufweist.Method according to claim 1, characterized in that that the refrigeration medium has at least three different components. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass als Komponenten für das Kältemedium N2, CH4, C2H4, C2H6, C3H8, C4H10, Mischungen aus i- und n-C4H10 und C5H12, Mischungen aus i- und n-C5H12, Rohgas, abgereichertes Rohgas und/oder verdampftes LNC verwendet werden.A method according to claim 1 or 2, characterized in that as components for the cold medium N 2 , CH 4 , C 2 H 4 , C 2 H 6 , C 3 H 8 , C 4 H 10 , mixtures of i and nC 4 H 10 and C 5 H 12 , mixtures of i- and nC 5 H 12 , crude gas, depleted crude gas and / or vaporized LNC can be used. Verfahren nach einem der vorhergehenden Ansprüche 1 bis 3, dadurch gekennzeichnet, dass nach erfolgter Zuspeisung aller Kältemedium-Komponenten die Zusammensetzung des Kältemediums überprüft wird.Method according to one of the preceding claims 1 to 3, characterized in that after completion of feeding all Cold medium components the composition of the refrigeration medium is checked.
DE200810014979 2008-03-19 2008-03-19 Multi-component cooling circuit operating method, involves supplying precalculated quantity per cooling medium-component into multi-component cooling circuit over automatically running sequence Withdrawn DE102008014979A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016072958A1 (en) * 2014-11-05 2016-05-12 Общество С Ограниченной Ответственностью "Научно-Производственное Общество "Днипро-Мто" Method for obtaining low temperatures and a heat exchange device‑recuperator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016072958A1 (en) * 2014-11-05 2016-05-12 Общество С Ограниченной Ответственностью "Научно-Производственное Общество "Днипро-Мто" Method for obtaining low temperatures and a heat exchange device‑recuperator

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Effective date: 20150320