DE102007028789B4 - Method for joining hybrid components and the hybrid component produced thereby - Google Patents
Method for joining hybrid components and the hybrid component produced thereby Download PDFInfo
- Publication number
- DE102007028789B4 DE102007028789B4 DE102007028789.7A DE102007028789A DE102007028789B4 DE 102007028789 B4 DE102007028789 B4 DE 102007028789B4 DE 102007028789 A DE102007028789 A DE 102007028789A DE 102007028789 B4 DE102007028789 B4 DE 102007028789B4
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- Prior art keywords
- component
- electromagnetic radiation
- until
- area
- joining
- Prior art date
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Links
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- 238000005304 joining Methods 0.000 title claims abstract description 54
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- 239000002184 metal Substances 0.000 claims description 20
- 229910052751 metal Inorganic materials 0.000 claims description 20
- 239000002131 composite material Substances 0.000 claims description 9
- 230000008719 thickening Effects 0.000 claims description 9
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- 239000002023 wood Substances 0.000 claims description 3
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- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 1
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/32—Bonding taking account of the properties of the material involved
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
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- B29C65/169—Laser beams making use of light guides being a part of the joined article
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- B29C66/01—General aspects dealing with the joint area or with the area to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
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- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/90—Measuring or controlling the joining process
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- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/90—Measuring or controlling the joining process
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- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
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- B29D12/00—Producing frames
- B29D12/02—Spectacle frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/30—Organic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
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- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B29C65/1429—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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Abstract
Verfahren zum Fügen eines ersten Bauteils (1) mit einem zweiten Bauteil (2), wobei durch eine Relativbewegung der beiden Bauteile (1, 2) das zweite Bauteil (2) zumindest teilweise in das erste Bauteil (1) eindringt, ohne dass das zweite Bauteil (2) während des Fügens zumindest in dem Bereich, der in das erste Bauteil (1) eindringt, eine Formveränderung erfährt, wobei während des Eindringens des zweiten Bauteils (2) in das erste Bauteil (1) das erste Bauteil (1) in einem Kontaktbereich mit dem zweiten Bauteil (2) erwärmt wird, so dass das erste Bauteil (1) lokal plastifiziert, und wobei nach dem Fügeprozess das abgekühlte erste Bauteil (1) formschlüssig mit dem zweiten Bauteil (2) verbunden ist, dadurch gekennzeichnet, dass eine Erwärmung des ersten Bauteils (1) durch Beaufschlagung des ersten Bauteils (1) und des zweiten Bauteils (2) mit elektromagnetischer Strahlung (3) erreicht wird, wobei das erste Bauteil (1) für die verwendete elektromagnetische Strahlung (3) transluzent oder transparent ist und eine Beaufschlagung des zweiten Bauteils (2) mit elektromagnetischer Strahlung (3) durch das erste Bauteil (1) hindurch erfolgt und die dem ersten Bauteil (1) in Eindringrichtung (10) des zweiten Bauteils (2) in das erste Bauteil (1) zugewandte Frontfläche (8) des zweiten Bauteils (2) mit elektromagnetischer Strahlung (3) beaufschlagt wird.Method for joining a first component (1) to a second component (2), with the second component (2) at least partially penetrating the first component (1) through a relative movement of the two components (1, 2) without the second Component (2) undergoes a change in shape during joining, at least in the area that penetrates into the first component (1), with the first component (1) in a contact area with the second component (2) is heated so that the first component (1) is locally plasticized, and after the joining process the cooled first component (1) is positively connected to the second component (2), characterized in that the first component (1) is heated by exposing the first component (1) and the second component (2) to electromagnetic radiation (3), the first component (1) being translucent or tranquil for the electromagnetic radiation (3) used is economical and the second component (2) is exposed to electromagnetic radiation (3) through the first component (1) and which the first component (1) penetrates into the first component (10) in the direction (10) of the second component (2). 1) facing front surface (8) of the second component (2) is exposed to electromagnetic radiation (3).
Description
Technisches AnwendungsgebietTechnical field of application
Die Erfindung betrifft ein Verfahren zum Fügen von Hybridbauteilen, insbesondere zum formschlüssigen Verbinden von Kunststoffbauteilen mit Metallbauteilen, sowie ein mit einem solchen Verfahren hergestelltes Verbundbauteil. Bevorzugte Anwendungsgebiete sind das Fügen von Brillengläsern mit dem Gestell, das Fügen von metallischen Gewinden in Kunststoffbauteile, das Verbinden metallischer Komponenten mit Kunststoffbauteilen, insbesondere zur Herstellung von Hybridbauteilen für die Automobiltechnik, sowie das Fügen von Metallrahmen an Kunststoffbauteile.The invention relates to a method for joining hybrid components, in particular for the form-fitting connection of plastic components with metal components, as well as a composite component produced using such a method. Preferred areas of application are the joining of spectacle lenses to the frame, the joining of metallic threads in plastic components, the joining of metallic components with plastic components, in particular for the production of hybrid components for automotive engineering, and the joining of metal frames to plastic components.
Stand der TechnikState of the art
Durch die fortschreitende Erhöhung der Integrationsdichte bei vielen technischen Produkten und den zunehmenden Einsatz von Kunststoff als Konstruktionswerkstoff stellt sich die Problematik der Verbindung artungleicher Werkstoffe, wie z.B. Kunststoff und Metall. Der Bedarf nach einer flexiblen Verbindungstechnik mit kurzen Fügezeiten und einer breiten Anwendungspalette ist daher sehr groß und reicht von Consumer-Produkten bis zu technischen Komponenten. Beispiele sind Kunststoffbrillen, Kunststoffleuchten, Kunststoffgehäuse aber auch Automobil-Stoßfänger, Möbelkomponenten und Bauprodukte.Due to the progressive increase in the integration density of many technical products and the increasing use of plastic as a construction material, the problem of connecting dissimilar materials, such as plastic and metal, arises. The need for flexible connection technology with short joining times and a wide range of applications is therefore very great and ranges from consumer products to technical components. Examples are plastic glasses, plastic lights, plastic housings, but also automobile bumpers, furniture components and construction products.
Bisher werden zur Verbindung von Kunststoffen mit Metallen und Keramiken überwiegend Klebe- und Schraubverfahren oder sog. Mould-In-Techniken verwendet, wobei die Eigenschaften der jeweiligen Fügeverfahren die möglichen Anwendungsgebiete bestimmen. So ermöglichen Schraub- und Klemmverbindungen eine lösbare Verbindung, während formschlüssige Verbindungen große Kräfte spielfrei übertragen können und das Kleben überwiegend bei großflächigen Verbindungen eingesetzt wird. Für alle mechanischen Verbindungen ist eine komplexe Bauteilvorbereitung notwendig oder die möglichen Befestigungspunkte sind aufgrund von Designvorgaben der Produkte limitiert. Klebeverbindungen unterliegen häufig Alterungserscheinungen, wenn sie Witterungseinflüssen ausgesetzt sind und erfordern lange Fügezeiten sowie eine aufwändige Bauteilvorbereitung. Die am häufigsten eingesetzte Verbindungstechnik für Kunststoffe mit Metallen ist das Umspritzen von Metall während des Spritzgussprozesses (Mould-In Technik). Grundlage dieses Verfahrens ist ein speziell angepasstes Werkzeug, in das das metallische Bauteil vor Prozessbeginn eingelegt und anschließend mit Kunststoff während des Spritzgussprozesses umspritzt wird. Für ein optimales Prozessergebnis sind hierfür eine hohe Toleranzgenauigkeit des Werkzeugs, sowie hochgenaue Bauteile erforderlich. Zudem ist das Handling der Einlegeteile schwierig. Eine nachträgliche Verbindung von Kunststoffen mit Metallen ist mit diesem Verfahren nicht möglich.So far, bonding and screwing processes or so-called mold-in techniques have predominantly been used to connect plastics to metals and ceramics, with the properties of the respective joining processes determining the possible areas of application. Screw and clamp connections enable a detachable connection, while form-fitting connections can transfer large forces without play and gluing is mainly used for large-area connections. Complex component preparation is necessary for all mechanical connections or the possible fastening points are limited due to the design specifications of the products. Adhesive joints are often subject to signs of aging when they are exposed to the elements and require long joining times and complex component preparation. The most frequently used connection technology for plastics with metals is overmoulding metal during the injection molding process (mold-in technology). This process is based on a specially adapted tool in which the metal component is inserted before the start of the process and then overmoulded with plastic during the injection molding process. For an optimal process result, a high tolerance accuracy of the tool as well as high-precision components are required. In addition, the handling of the inserts is difficult. A subsequent connection of plastics with metals is not possible with this process.
Als weiteres Verfahren zur nachträglichen, formschlüssigen Verbindung ist die sogenannte After-Moulding Technik bekannt. Dabei werden durch hochfrequente Wirbelstrom-Induktionsheizschlangen Gewindeeinsätze geheizt und nachträglich in eine ein Untermaß aufweisende Aufnahmebohrung des Bauteils eingepresst. Dabei plastifiziert und umfließt der thermoplastische Kunststoff während des Einpressvorgangs das Metallbauteil. Nach der Abkühlung entsteht die formschlüssige Verbindung. Bei dieser Technik wird grundsätzlich das gesamte Metallbauteil erwärmt. Dies ist in einigen Anwendungsfällen, bei denen kleine Bauteile mit hoher Formtreue hergestellt werden sollen, problematisch, da es bei der Erwärmung zu einem Verzug, z.B. durch Verbiegen, der Bauteile kommen kann. Nicht hingenommen werden kann eine Erwärmung des gesamten Bauteils häufig auch dann nicht, wenn das Bauteil Elemente, wie z.B. elektronische Komponenten umfasst oder mit solchen verbunden ist, die hohe Temperaturen nicht vertragen. The so-called after-molding technique is known as a further method for subsequent, form-fitting connection. Threaded inserts are heated by high-frequency eddy current induction heating coils and subsequently pressed into an undersized receiving bore in the component. The thermoplastic plasticizes and flows around the metal component during the press-in process. After cooling down, the form-fitting connection is created. With this technology, the entire metal component is basically heated. This is problematic in some applications in which small components with high dimensional accuracy are to be manufactured, since the components can be warped when they are heated, e.g. by bending. A heating of the entire component cannot often be accepted, even if the component includes elements such as electronic components or is connected to such elements that cannot withstand high temperatures.
Darüber hinaus kann der hohe Wärmeinhalt des Metallbauteils zu einem übermäßigen Anschmelzen des Kunststoffbauteils sowie zu einer Verlängerung der Prozesszeit führen. Ein weiterer Nachteil der konventionellen After-Moulding Technik ist, dass die Wärmeeinbringung bei kleinen Strukturen, wie sie z.B. bei der Brillenmontage verwendet werden, unzureichend und die Positionierung der Induktorschlangen schwierig ist.In addition, the high heat content of the metal component can lead to excessive melting of the plastic component and to an extension of the process time. Another disadvantage of conventional after-molding technology is that the introduction of heat into small structures, such as those used in the assembly of glasses, is insufficient and the positioning of the inductor coils is difficult.
Bei dem als „Kragenfügen“ bekannten Verfahren schließlich wird zur Verbindung von Metallblechen mit Kunststoff durch eine Bohrung im Metallteil mit einem Stempel ein Kragen gezogen. Dieser wird anschließend in der Regel kalt in den Kunststoff gepresst. Durch die spezielle Form des Kragens entsteht der Formschluss.In the process known as “collar joining”, a collar is pulled through a hole in the metal part with a punch to connect metal sheets with plastic. This is then usually cold-pressed into the plastic. The form fit is created by the special shape of the collar.
Es sei ferner auf die
Ein Verfahren zum Verbinden zweier Kunststoffbauteile mittels Durchstrahlschweißen ist aus der
Schließlich offenbart die
Der Erfindung liegt die Aufgabe zugrunde, ein verbessertes Verfahren zum Fügen von Hybridbauteilen bereitzustellen, womit Hybridbauteile großer Festigkeit, insbesondere hoher Verschleiß- und Verbindungsfestigkeit, mit kurzen Bearbeitungzeiten herstellbar sind, welches insbesondere für Bauteile besonders geringer Größe geeignet ist.The invention is based on the object of providing an improved method for joining hybrid components, with which hybrid components of great strength, in particular high wear and connection strength, can be produced with short processing times, which is particularly suitable for components of particularly small size.
Darstellung der ErfindungPresentation of the invention
Die Lösung dieses technischen Problems erfolgt durch ein Verfahren gemäß den unabhängigen Ansprüchen. Vorteilhafte Ausgestaltungen und Weiterbildungen werden durch die abhängigen Ansprüche angegeben oder lassen sich aus der nachfolgenden Beschreibung und den Ausführungsbeispielen entnehmen.This technical problem is solved by a method according to the independent claims. Advantageous configurations and developments are specified by the dependent claims or can be found in the following description and the exemplary embodiments.
Erfindungsgemäß wurde erkannt, dass sich das technische Problem durch ein Verfahren zum Verbinden eines ersten Bauteils mit einem zweiten Bauteil lösen lässt, wobei durch eine Relativbewegung der beiden Bauteile das zweite Bauteil zumindest teilweise in das erste Bauteil eindringt, ohne dass das zweite Bauteil zumindest im Bereich, der in das erste Bauteil eindringt, eine Formveränderung erfährt, wobei während des Eindringens des zweiten Bauteils in das erste Bauteil das erste Bauteil in einem Kontaktbereich mit dem zweiten Bauteil erwärmt wird, so dass das erste Bauteil lokal plastifiziert, und wobei nach dem Fügeprozess das abgekühlte erste Bauteil formschlüssig mit dem zweiten Bauteil verbunden ist. Die Erwärmung des ersten Bauteils wird dabei durch Beaufschlagung des ersten Bauteil und des zweiten Bauteils mit elektromagnetischer Strahlung erreicht, wobei eine Beaufschlagung des zweiten Bauteils mit elektromagnetischer Strahlung durch das erste Bauteil hindurch erfolgt und die dem ersten Bauteil in Eindringrichtung des zweiten Bauteils in das erste Bauteil zugewandte Frontfläche des zweiten Bauteils mit elektromagnetischer Strahlung beaufschlagt wird.According to the invention, it was recognized that the technical problem can be solved by a method for connecting a first component to a second component, with the second component at least partially penetrating the first component through a relative movement of the two components without the second component at least in the area , which penetrates the first component, undergoes a change in shape, the first component being heated in a contact area with the second component during the penetration of the second component into the first component, so that the first component is locally plasticized, and after the joining process the cooled first component is positively connected to the second component. The first component is heated by exposing the first component and the second component to electromagnetic radiation, the second component being exposed to electromagnetic radiation through the first component and the first component entering the first component in the direction of penetration of the second component facing front surface of the second component is acted upon with electromagnetic radiation.
Alternativ dazu wird die Erwärmung des ersten Bauteils durch Beaufschlagung des zweiten Bauteils oder durch Beaufschlagung des ersten Bauteils und des zweiten Bauteils mit elektromagnetischer Strahlung erreicht, wobei das zweite Bauteil einen optischen Zugang aufweist, durch den der frontale Endbereich des zweiten Bauteils während und nach dem Eindringen oder nach dem Eindringen in das erste Bauteil mit elektromagnetischer Strahlung beaufschlagt wird.Alternatively, the heating of the first component is achieved by applying the second component or by exposing the first component and the second component to electromagnetic radiation, the second component having an optical access through which the frontal end region of the second component during and after penetration or after penetration into the first component, electromagnetic radiation is applied.
Mit dem Verfahren kann somit ein Verbundbauteil bzw. Hybridbauteil aus einem ersten Bauteil, insbesondere einem Kunststoffbauteil, und mindestens einem weiteren Bauteil hergestellt werden.With the method, a composite component or hybrid component can thus be produced from a first component, in particular a plastic component, and at least one further component.
Beim Fügeprozess werden die beiden Bauteile relativ zueinander bewegt, so dass zumindest ein Teil des zweiten Bauteils in das erste Bauteil eindringt. Dies kann beispielsweise durch mechanischen Druck geschehen. Das erste Bauteil wird lokal je nach Abmessung bzw. Volumen des eindringenden zweiten Bauteils einige 100 ms bis einige Sekunden erwärmt. Dies geschieht in der Regel bereits vor dem Eindringen, mindestens jedoch während des Eindringens des zweiten Bauteils, so dass das erste Bauteil eine gegenüber der üblichen Umgebungstemperatur erhöhte Temperatur aufweist. Die Eintauchgeschwindigkeit, d.h. die Geschwindigkeit, mit der das zweite Bauteil in das erste Bauteil eindringt, liegt im Bereich von 0.1 bis 10 mm/s, vorzugsweise im Bereich zwischen 1 bis 5 mm/s. Dabei wird in einem Kontaktbereich mit dem eindringenden zweiten Bauteil eine Temperatur erreicht, bei der das erste Bauteil in diesem Bereich plastifiziert, das heißt, der Kunststoff des ersten Bauteils geht in diesem Bereich vom festen in einen verformbaren bzw. fließfähigen Zustand über. Die Temperatur muss mindestens der Glasübergangstemperatur des verwendeten Kunststoffes entsprechen. Der Kontaktbereich des ersten Bauteils ist der Bereich, der an das eindringende zweite Bauteil angrenzt. Dieser Bereich kann sich während des Eindringens des zweiten Bauteils verschieben und vergrößern. Vorzugsweise wird lediglich der Kontaktbereich, nicht aber der übrige Bereich des ersten Bauteils erwärmt oder zumindest derart erwärmt, dass eine Plastifizierung des ersten Bauteils in diesem Bereich einsetzt. Dadurch lässt sich ein Verzug des ersten Bauteils bzw. des Hybridbauteils und gegebenenfalls eine Beeinträchtigung weiterer mit dem ersten Bauteil in Kontakt stehender Bauteile vermeiden. Vorzugsweise ist der Kontaktbereich derart beschränkt, dass der Kunststoff im Kontaktbereich einen Abstand zum eindringenden zweiten Bauteil von höchstens 5 mm, vorzugsweise höchstens 2 mm hat.During the joining process, the two components are moved relative to one another, so that at least part of the second component penetrates the first component. This can be done, for example, by mechanical pressure. The first component is locally heated for a few 100 ms to a few seconds, depending on the dimensions or volume of the penetrating second component. This usually happens before the penetration, but at least during the penetration of the second component, so that the first component has a temperature that is higher than the usual ambient temperature. The immersion speed, ie the speed at which the second component penetrates the first component, is in the range from 0.1 to 10 mm / s, preferably in the range between 1 to 5 mm / s. In a contact area with the penetrating second component, a temperature is reached at which the first component plasticizes in this area, that is, the plastic of the first component changes from a solid to a deformable or flowable state in this area. The temperature must at least correspond to the glass transition temperature of the plastic used. The contact area of the first component is the area that is adjacent to the penetrating second component. This area can shift and enlarge during the penetration of the second component. Preferably will only the contact area, but not the remaining area of the first component, is heated or at least heated in such a way that plasticization of the first component begins in this area. This makes it possible to avoid a distortion of the first component or the hybrid component and possibly an impairment of further components which are in contact with the first component. The contact area is preferably limited in such a way that the plastic in the contact area is at a distance from the penetrating second component of at most 5 mm, preferably at most 2 mm.
Während des Fügeprozesses umfließt das plastifizierte Material des ersten Bauteils das zweite Bauteil. Das Eindringen des zweiten Bauteils in das erste Bauteil bewirkt somit eine Positionsveränderung von flüssigem Material des ersten Bauteils. Nachdem das Verbundbauteil abgekühlt ist, ist das zweite Bauteil formschlüssig im ersten Bauteil verankert, d.h. das erste Bauteil umgibt einen Teilbereich des zweiten Bauteils derart, dass ein Rückgängigmachen der Relativbewegung, durch die die Bauteile zusammengefügt worden sind, vorzugsweise jedoch jegliche Relativbewegung zwischen den Bauteilen, verhindert wird. Anders ausgedrückt kann die Relativbewegung, durch die die Bauteile zusammengefügt worden sind, nur dann rückgängig gemacht werden, wenn das erste Bauteil erneut plastifiziert oder wenn es zerstört wird. Zur Herstellung der formschlüssigen Verbindung weist das zweite Bauteil eine geeignete Bauteilgeometrie auf, umfasst beispielsweise Oberflächenprofilierungen oder Hinterschnitte, so dass Material des ersten Bauteils einen Teil des zweiten Bauteils umfließen kann.During the joining process, the plasticized material of the first component flows around the second component. The penetration of the second component into the first component thus changes the position of the liquid material of the first component. After the composite component has cooled down, the second component is positively anchored in the first component, ie the first component surrounds a partial area of the second component in such a way that the relative movement by which the components were joined together is reversed, but preferably any relative movement between the components, is prevented. In other words, the relative movement by which the components were joined together can only be reversed if the first component is plasticized again or if it is destroyed. To produce the positive connection, the second component has a suitable component geometry, for example includes surface profiles or undercuts, so that material of the first component can flow around part of the second component.
Das zweite Bauteil ist hinreichend mechanisch stabil und temperaturfest, so dass es bei dem Fügeprozess weder durch die Krafteinwirkung noch durch die Erwärmung eine Formveränderung erfährt, zumindest im Bereich, der in das erste Bauteil eindringt, vorzugsweise gilt dies jedoch für das gesamte zweite Bauteil.The second component is sufficiently mechanically stable and temperature-resistant so that it experiences no change in shape during the joining process due to the action of force or heating, at least in the area that penetrates into the first component, but this preferably applies to the entire second component.
Dadurch, dass die Erwärmung des ersten Bauteils durch Beaufschlagung des zweiten Bauteils oder durch Beaufschlagung des ersten Bauteils und des zweiten Bauteils mit elektromagnetischer Strahlung, vorzugsweise mit Laserstrahlung erfolgt, wird eine geeignete Wärmeeinbringung auch bei Vorliegen von sehr kleinen Strukturen möglich, da die elektromagnetische Strahlung auch auf sehr kleine Bauteile bzw. Teilbereiche von Bauteilen fokussierbar ist und somit eine selektive Erwärmung erreicht werden kann. Damit ist es möglich, das Verfahren auch für den Fall durchzuführen, dass das zweite Bauteil einen Durchmesser von wenigen mm oder darunter aufweist, wie etwa bei der Brillenmontage, d.h. beim Verbinden von Brillenglas und Gestell. Zudem kann, im Falle der Bestrahlung des zweiten Bauteils, vermieden werden, dass das gesamte zweite Bauteil erwärmt wird. Dadurch, dass gezielt der beim Eindringen des zweiten Bauteils in das erste Bauteil vordere Bereich, insbesondere die Frontfläche, des zweiten Bauteils erwärmt wird, kann der Energieeintrag in das zweite Bauteil erheblich gesenkt werden. Damit werden thermische Beeinflussungen des zweiten Bauteils vermieden bzw. es kann verhindert werden, dass empfindliche Bereiche des zweiten Bauteils durch eine Erwärmung auf eine für diese Bereiche unzulässige Temperatur eine dauerhafte Beeinträchtigung erfahren.Because the first component is heated by exposure to the second component or by exposure to the first component and the second component with electromagnetic radiation, preferably with laser radiation, suitable heat input is possible even when very small structures are present, since the electromagnetic radiation also can be focused on very small components or partial areas of components and thus selective heating can be achieved. This makes it possible to carry out the method in the event that the second component has a diameter of a few mm or less, such as when assembling glasses, i.e. when connecting the lens and frame. In addition, if the second component is irradiated, it can be avoided that the entire second component is heated. Because the front area of the second component, in particular the front surface, is heated in a targeted manner when the second component penetrates into the first component, the energy input into the second component can be reduced considerably. In this way, thermal influences on the second component are avoided or it can be prevented that sensitive areas of the second component are permanently impaired by being heated to a temperature that is inadmissible for these areas.
Die Erwärmung durch elektromagnetische Strahlung hat den weiteren Vorteil, dass sie vollständig berührungslos erfolgt, wodurch vergleichsweise hohe Durchgangsraten realisierbar sind. Aufgrund der durch Laserstrahlung erreichbaren hohen Leistungsdichte können die Bauteile besonders schnell erwärmt werden. Je nach Geometrie des in das erste Bauteil eindringenden Teilbereichs des zweiten Bauteils sind Fügezeiten von wenigen 100 ms bis zu einigen Sekunden möglich. Zudem kann die Temperatur vergleichsweise leicht und schnell über die Leistung eingeregelt werden.The heating by electromagnetic radiation has the further advantage that it takes place completely without contact, as a result of which comparatively high throughput rates can be achieved. Due to the high power density that can be achieved with laser radiation, the components can be heated particularly quickly. Depending on the geometry of the sub-area of the second component that penetrates into the first component, joining times of a few 100 ms up to a few seconds are possible. In addition, the temperature can be adjusted comparatively easily and quickly via the power.
Anders als in den bekannten After-Moulding-Verfahren ist eine Vorbohrung im ersten Bauteil zur Aufnahme des zweiten Bauteils aufgrund der hohen aber gezielten Energieeinbringung in der Regel nicht nötig und wird vorzugsweise nicht vorgesehen, d.h. das erste Bauteil weist an der Fügestelle vor dem Fügeprozess keine Aussparung auf. Dadurch entfällt ein Herstellungsschritt, was zusätzlich die Herstellungsdauer und -kosten reduziert.In contrast to the known after-molding process, a pre-drilling in the first component to accommodate the second component is usually not necessary due to the high but targeted energy input and is preferably not provided, ie the first component does not have any at the joint before the joining process Recess on. This eliminates a manufacturing step, which also reduces the manufacturing time and costs.
Ein besonders wichtiges Anwendungsgebiet der Erfindung ist das Fügen eines Kunststoffbauteils mit einem zweiten Bauteil. Dieses kann aus Metall sein. Es können jedoch auch Werkstoffe mit einer schlechteren elektrischen Leitfähigkeit und Wärmeleitfähigkeit wie Keramik oder Holz für das zweite Bauteil gewählt werden. Das zweite Bauteil kann insbesondere auch aus Kunststoff sein. In jedem Fall ist der Werkstoff des zweiten Bauteils so zu wählen, dass das erste Bauteil bei einer vorgebbaren Temperatur eine geringere Härte aufweist als das zweite Bauteil, so dass bei einer Erwärmung auf eine bestimmte Temperatur lediglich das erste, nicht aber das zweite Bauteil plastifiziert.A particularly important field of application of the invention is the joining of a plastic component to a second component. This can be made of metal. However, materials with poor electrical and thermal conductivity such as ceramic or wood can also be selected for the second component. The second component can in particular also be made of plastic. In any case, the material of the second component is to be selected so that the first component has a lower hardness than the second component at a predeterminable temperature, so that when heated to a certain temperature, only the first component plasticizes, but not the second component.
Vorteilhaft ist die Verwendung von Laserstrahlung zur Erwärmung. Insbesondere eignen sich (kontinuierlich betriebene) Festkörper- oder Diodenlaser als Strahlungsquelle.The use of laser radiation for heating is advantageous. In particular, (continuously operated) solid-state or diode lasers are suitable as radiation sources.
In einer vorgezogenen Ausführungsform der Erfindung weist das zweite Bauteil zur Herstellung des Formschlusses im vorderen, in das erste Bauteil eindringenden Bereich eine Verdickung auf. Alternativ kann es im vorderen, in das erste Bauteil eindringenden Bereich auch mit einer Aussparung versehen sein, z.B. einer quer zur Eindringrichtung des zweiten Bauteils weisenden Bohrung. (Als Eindringrichtung soll die Bewegungsrichtung des zweiten Bauteils in einem Bezugssystem mit ruhendem ersten Bauteil verstanden werden). Nach der Abkühlung wird eine feste, formschlüssige Verbindung erzielt. Beispielsweise kann der Kunststoff die Verdickung beim Eindringen umfließen oder durch die Bohrung hindurch fließen, um einen Formschluss herzustellen.In a preferred embodiment of the invention, the second component has a thickening in the front area penetrating into the first component in order to produce the form fit. Alternatively, it can also be provided with a recess in the front region penetrating into the first component, for example a bore pointing transversely to the penetration direction of the second component. (The direction of penetration should be understood to mean the direction of movement of the second component in a reference system with the first component at rest). After cooling, a firm, form-fitting connection is achieved. For example, the plastic can flow around the thickening when it penetrates or flow through the bore in order to produce a form fit.
Vorzugsweise weist das zweite Bauteil mindestens einen Hohlraum auf, der zur Aufnahme von Werkstoff des ersten Bauteils während des Fügeprozesses geeignet ist, d.h. in den Hohlraum soll plastifizierter Werkstoff des ersten Bauteils fließen können. Auf diese Weise können unerwünschte Auswürfe auf der Oberfläche des ersten Bauteils, welche durch das beim Fügeprozess verdrängte Material des ersten Bauteils entstehen können, vermieden oder zumindest minimiert werden.The second component preferably has at least one cavity which is suitable for receiving material from the first component during the joining process, i.e. plasticized material from the first component should be able to flow into the cavity. In this way, undesired ejections on the surface of the first component, which can arise due to the material of the first component displaced during the joining process, can be avoided or at least minimized.
Besondere Vorteile weist das Verfahren auf, da der für das Eindringen in das erste Bauteil vorgesehene Bereich des zweiten Bauteils während des Fügeprozesses, insbesondere während des gesamten Fügeprozesses, bzw. insbesondere wenn dieser Bereich bereits zumindest teilweise in das erste Bauteil eingedrungen ist, mit der elektromagnetischen Strahlung direkt beaufschlagt werden kann. Das bedeutet, das zweite Bauteil wird lediglich in seinem frontalen Endbereich bestrahlt. Die Erwärmung des zweiten Bauteils kann dadurch begrenzt werden, da die Erwärmung gerade genau dort stattfindet, wo sie benötigt wird, nämlich an der Frontfläche des zweiten Bauteils. In anderen Bereichen des zweiten Bauteils erhöht sich die Temperatur (in Abhängigkeit von der Beschaffenheit und Größe des zweiten Bauteils) nur in Folge von Wärmeleitung und in der Regel in geringerem Maße. Insgesamt kann der gesamte Energieeintrag in das zweite Bauteil vergleichsweise niedrig gehalten werden und die eingesetzte Energie besonders effizient genutzt werden.The method has particular advantages, since the area of the second component provided for penetration into the first component during the joining process, in particular during the entire joining process, or in particular when this area has already at least partially penetrated the first component, with the electromagnetic Radiation can be acted upon directly. This means that the second component is only irradiated in its frontal end area. The heating of the second component can be limited because the heating takes place exactly where it is needed, namely on the front surface of the second component. In other areas of the second component, the temperature increases (depending on the nature and size of the second component) only as a result of thermal conduction and generally to a lesser extent. Overall, the total energy input into the second component can be kept comparatively low and the energy used can be used particularly efficiently.
Beispielsweise kann das zweite Bauteil zur Erzielung einer möglichst lokalen Erwärmung der Frontfläche eine axiale Bohrung aufweisen, durch die die elektromagnetische Strahlung hindurchführbar ist, und die an einem Ende des Bauteils begrenzt wird durch ein dünnes Abschlussstück, deren strahlabgewandte Seite die Frontfläche des zweiten Bauteils bildet. Auf diese Weise kann der durch das Abschlusstück gebildete und die Frontfläche umfassende Bereich des zweiten Bauteils selektiv bzw. lokal durch die Beaufschlagung mit elektromagnetischer Strahlung erwärmt werden. Dies ist während des gesamten Fügeprozesses möglich, d.h. die Frontfläche kann somit auch noch, nachdem es in das erste Bauteil eingetaucht ist, erwärmt werden. Auf diese Weise kann während des gesamten Fügeprozess die optimale Fügetemperatur eingestellt werden. Insbesondere erlaubt dies, auch vergleichsweise große Eindringtiefen bei relativ kurzen Fügezeiten zu realisieren. Falls erforderlich kann die Strahlführung, insbesondere die Einstellung der Fokuslage des Laserstrahls an die fortschreitende Eindringtiefe während des Fügeprozesses angepasst werden. Das Abschlussstück kann im Übrigen so ausgebildet sein, dass es gleichzeitig eine für die Herstellung des Formschlusses dienende Verdickung des zweiten Bauteils bildet.For example, the second component can have an axial bore through which the electromagnetic radiation can be passed to achieve as local heating of the front surface as possible and which is delimited at one end of the component by a thin end piece, the side of which facing away from the beam forms the front surface of the second component. In this way, the region of the second component formed by the terminating piece and encompassing the front surface can be heated selectively or locally by the application of electromagnetic radiation. This is possible during the entire joining process, i.e. the front surface can still be heated after it has been immersed in the first component. In this way, the optimal joining temperature can be set during the entire joining process. In particular, this allows comparatively large penetration depths to be achieved with relatively short joining times. If necessary, the beam guidance, in particular the setting of the focus position of the laser beam, can be adapted to the advancing penetration depth during the joining process. The end piece can also be designed in such a way that it simultaneously forms a thickening of the second component which is used to produce the form fit.
Alternativ kann das zweite Bauteil zumindest teilweise für die beaufschlagende elektromagnetische Strahlung transparent oder transluzent sein. In diesem Fall kann zum Erreichen derselben Wirkung und Vorteile wie in vorgenanntem Ausführungsbeispiel somit auf eine Axialbohrung verzichtet werden, d.h. es kann ein geschlossenes, kompaktes zweites Bauteil verwendet werden. Beispielsweise kann das zweite Bauteil dafür transparente Werkzeugeinsätze aus Quarzglas, Saphir oder Diamant aufweisen. Auf diese Weise kann die Strahlung bzw. Laserstrahlung auch durch ein derartig geschlossenes Werkzeug hindurch auf die erforderlichen Stellen geführt werden. Damit ist durch die Vermeidung sequentieller Bauteilheizung eine Verkürzung des Fügeprozesses verbunden.Alternatively, the second component can be at least partially transparent or translucent for the electromagnetic radiation acting on it. In this case, an axial bore can be dispensed with in order to achieve the same effect and advantages as in the aforementioned exemplary embodiment, i.e. a closed, compact second component can be used. For example, the second component can have transparent tool inserts made of quartz glass, sapphire or diamond for this purpose. In this way, the radiation or laser radiation can also be guided through such a closed tool to the required locations. This shortens the joining process by avoiding sequential component heating.
Wenn die elektromagnetische Strahlung bzw. Laserstrahlung durch das erste Bauteil hindurch auf die Frontfläche des zweiten Bauteils geführt wird, durchquert die Strahlung vorzugsweise das erste Bauteil, beispielsweise im wesentlichen in entgegen gesetzter Richtung zur Eindringrichtung des zweiten Bauteils in das erste Bauteil. Hierfür muss das erste Bauteil für die eingesetzte elektromagnetische Strahlung hinreichend transparent bzw. zumindest transluzent sein, wie es für thermoplastische Kunststoffe im unpigmentierten Zustand der Fall ist. Für diese Alternative können daher insbesondere transparente bzw. transluzente Kunststoffe, bzw. alle thermoplastischen Kunststoffe, wie beispielsweise PC, PMMA, PP, PEEK, PET etc. eingesetzt werden. Die Strahlführung und -fokussierung ist vorzugsweise derart gewählt, dass die komplette oder zumindest ein wesentlicher Teil der Frontfläche des zweiten Bauteils mit Strahlung beaufschlagt wird. Auf diese Weise kann unabhängig von der Wahl des zweiten Bauteils sichergestellt werden, dass die gesamte Frontfläche auf eine erwünschte Temperatur erwärmt wird.When the electromagnetic radiation or laser radiation is guided through the first component onto the front surface of the second component, the radiation preferably traverses the first component, for example essentially in the opposite direction to the direction in which the second component penetrates the first component. For this purpose, the first component must be sufficiently transparent or at least translucent for the electromagnetic radiation used, as is the case for thermoplastics in the unpigmented state. For this alternative, therefore, in particular transparent or translucent plastics, or all thermoplastics, such as PC, PMMA, PP, PEEK, PET, etc., can be used. The beam guidance and focusing is preferably selected in such a way that the entire or at least a substantial part of the front surface of the second component is exposed to radiation. In this way, regardless of the choice of the second component, it can be ensured that the entire front surface is heated to a desired temperature.
Es ist also eine direkte Erwärmung der Frontfläche möglich, auch in diesem Fall insbesondere noch, nachdem die Frontfläche in das erste Bauteil eingetaucht ist. Auf diese Weise kann während des gesamten Fügeprozesses die optimale Fügetemperatur eingestellt werden. Weiterer Vorteil dieser Alternative ist, dass auf besonders einfache Weise beide Bauteile direkt erwärmt werden können, d.h. das erste Bauteil wird auch direkt und nicht, bzw. nicht nur indirekt im Wege der Wärmeleitung über das erwärmte zweite Bauteil erwärmt. Damit sind kürzere Fügezeiten und größere Fügetiefen realisierbar. Außerdem können Eigenspannungen im Kunststoffbauteil minimiert werden, da eine homogene Temperaturverteilung und somit geringere Temperaturgradienten im Kunststoff als im Fall der indirekten Erwärmung im Wege der Wärmeleitung über das zweite Bauteil vorliegen. Um eine geeignete Erwärmung zu erreichen, ist die Strahlungsquelle in Bezug auf ihre Wellenlänge so auszuwählen und mit der Wahl des Kunststoffes des ersten Bauteils abzustimmen, dass ein hinreichender Anteil der Strahlung vom Kunststoff des ersten Bauteils absorbiert wird. Beispielsweise kann ein im mittleren infraroten Bereich (ca. 1.7 bis 2.0 µm) strahlender Laser für die gleichzeitige Durchstrahlung und Erwärmung eines thermoplastischen Kunststoffes verwendet werden. Die meisten Thermoplaste weisen in diesem Wellenlängenbereich eine Eigenabsorption von ca. 20% auf (Teilabsorption). Der Laserfokus und die Rayleighlänge wird so eingestellt, dass der Laserfokus innerhalb des Kunststoffes nahe des eindringenden zweiten Bauteils bzw. dessen Frontfläche, z.B. in einem Abstand von einigen 100 µm bis einigen Millimetern, positioniert ist. Dadurch wird der Kontaktbereich zwischen erstem und zweiten Bauteil bzw. zumindest ein Teilbereich davon erwärmt, vorzugsweise genügt die dadurch erzielte Erwärmung für die Plastifizierung des ersten Bauteils in diesem Bereich sogar bereits aus. Der Laserfokus kann während des Fügeprozesses, also des Eindringens des zweiten Bauteils derart verschoben werden, dass ein gleichbleibender Abstand zur Frontfläche des eindringenden zweiten Bauteils eingehalten wird. Insgesamt wird vorzugsweise der Bereich, möglichst der gesamte Bereich, des ersten Bauteils, in den das zweite Bauteil eindringt durch die Laserstrahlung direkt erwärmt. Der nichtabsorbierte Anteil des Laserstrahls trifft mit - nach Fokusdurchgang - aufgeweitetem Strahlquerschnitt auf die Frontfläche des zweiten Bauteils, dabei ist wiederum die Strahlführung und - fokussierung vorzugsweise derart gewählt, dass die komplette oder zumindest ein wesentlicher Teil der Frontfläche des zweiten Bauteils mit Strahlung beaufschlagt wird.Direct heating of the front surface is therefore possible, also in this case in particular after the front surface has been immersed in the first component. In this way, the optimal joining temperature can be set during the entire joining process. Another advantage of this alternative is that it is particularly easy to use both components can be heated directly, ie the first component is also heated directly and not, or not only indirectly, by way of heat conduction via the heated second component. This enables shorter joining times and greater joining depths. In addition, internal stresses in the plastic component can be minimized, since there is a homogeneous temperature distribution and thus lower temperature gradients in the plastic than in the case of indirect heating by way of heat conduction via the second component. In order to achieve suitable heating, the radiation source must be selected with regard to its wavelength and coordinated with the selection of the plastic of the first component so that a sufficient proportion of the radiation is absorbed by the plastic of the first component. For example, a laser radiating in the mid-infrared range (approx. 1.7 to 2.0 µm) can be used for the simultaneous irradiation and heating of a thermoplastic material. Most thermoplastics have an inherent absorption of approx. 20% in this wavelength range (partial absorption). The laser focus and the Rayleigh length are set so that the laser focus is positioned within the plastic near the penetrating second component or its front surface, for example at a distance of a few 100 µm to a few millimeters. As a result, the contact area between the first and second component or at least a partial area thereof is heated; the heating achieved thereby is preferably even sufficient for the plasticization of the first component in this area. The laser focus can be shifted during the joining process, that is, the penetration of the second component, in such a way that a constant distance from the front surface of the penetrating second component is maintained. Overall, the area, if possible the entire area, of the first component into which the second component penetrates is preferably heated directly by the laser radiation. The non-absorbed portion of the laser beam strikes the front surface of the second component with a widened beam cross-section - after passing through the focus; the beam guidance and focusing is again preferably selected in such a way that the entire or at least a substantial part of the front surface of the second component is exposed to radiation.
Aufgrund der hohen Energiedichte von Laserstrahlung ist somit eine gezielte, schnelle Erwärmung, ggf. mit örtlicher Begrenzung des zweiten, insbesondere des Metallbauteils möglich. Wird die vom ersten und/oder dem zweiten Bauteil emittierte Wärmestrahlung mit einem Pyrometer gemessen, kann werkstoffabhängig die exakte erforderliche Fügetemperatur eingeregelt werden. Due to the high energy density of laser radiation, targeted, rapid heating, possibly with local delimitation of the second, in particular the metal component, is possible. If the thermal radiation emitted by the first and / or the second component is measured with a pyrometer, the exact required joining temperature can be regulated depending on the material.
Dabei wird das Pyrometersignal zusammen mit der Solltemperatur in einem Regler verarbeitet und ein entsprechendes, der Laserleistung äquivalentes Stellsignal an den Laser weitergegeben. Dadurch ist unter anderem ein spannungsfreies Einsetzen der Bauteile möglich, schädliche Überhitzungen der Komponenten treten nicht auf.The pyrometer signal is processed together with the target temperature in a controller and a corresponding control signal equivalent to the laser power is passed on to the laser. Among other things, this enables the components to be inserted without tension, and harmful overheating of the components does not occur.
Der Einsatz eines Scannersystems ermöglicht unabhängig von der verwendeten Geometrie des zweiten, d.h. z.B Metall- oder Keramikbauteils die selektive Erwärmung einzelner Bauteilbereiche.The use of a scanner system enables the selective heating of individual component areas regardless of the geometry used for the second, i.e. metal or ceramic component.
Die Erwärmung mit Laserstrahlung ist im Vergleich zu bestehenden Heizkonzepten quasi unabhängig von der Wärmeleitfähigkeit und der elektrischen Leitfähigkeit des einzudrückenden Materials. Daher können neben Metallen unter anderem auch keramische Werkstoffe mit Kunststoffen verbunden werden. Hierbei ergeben die Eigenschaftskombination beider Werkstoffe (Keramik und Kunststoff) hybride Bauteile mit einer großen mechanischen Festigkeit (Härte), Verschleißfestigkeit, sowie guter Temperaturstabilität, bei gleichzeitig geringem Gewicht und variabler Formgebung. Werden Kunststoffe, die bei einer vorgegebenen Temperatur eine unterschiedliche Härte aufweisen, oder unterschiedliche Glasübergangs- oder Schmelztemperaturen besitzen, eingesetzt, ist auch das Fügen zweier Kunststoffe miteinander möglich. Ebenso ist eine Verbindung von Kunststoff mit Holz durchführbar.In comparison to existing heating concepts, the heating with laser radiation is practically independent of the thermal conductivity and the electrical conductivity of the material to be impressed. Therefore, in addition to metals, ceramic materials can also be combined with plastics. The combination of properties of both materials (ceramic and plastic) results in hybrid components with great mechanical strength (hardness), wear resistance and good temperature stability, while at the same time being low in weight and variable in shape. If plastics are used that have a different hardness at a given temperature or have different glass transition or melting temperatures, it is also possible to join two plastics together. A connection of plastic with wood is also feasible.
FigurenlisteFigure list
Die vorliegende Erfindung wird nachfolgend anhand von Ausführungsbeispielen in Verbindung mit den Zeichnungen ohne Beschränkung des durch die Patentansprüche vorgegebenen Schutzbereichs nochmals näher erläutert. Hierbei zeigen:
-
1a-d : erfindungsgemäßen Verfahrensablauf -
2 : Beispiel für ein zweites Bauteil -
3 : weiteres Beispiel für ein zweites Bauteil -
4a-b : Alternativen für die Bestrahlung des zweiten Bauteils -
5 : Ausführungsbeispiel mit direkter Erwärmung beider Bauteile -
6 : erfindungsgemäße Verbindung eines Brillenglases mit einem Brillengestell -
7 : erfindungsgemäßer Verfahrensablauf beim Fügen von Metallrändern an Kunststoffbauteile -
8 : Foto eines mit dem erfindungsgemäßen Verfahren hergestellten Verbundbauteils aus einem Kunststoffbauteil und einem Gewindeeinsatz
-
1a-d : Procedure according to the invention -
2 : Example of a second component -
3 : Another example of a second component -
4a-b : Alternatives for irradiating the second component -
5 : Exemplary embodiment with direct heating of both components -
6th : inventive connection of a spectacle lens with a spectacle frame -
7th : Process sequence according to the invention when joining metal edges to plastic components -
8th : Photo of a composite component made with the method according to the invention from a plastic component and a threaded insert
Wege zur Ausführung der ErfindungWays of Carrying Out the Invention
Die
Die
In den
BezugszeichenlisteList of reference symbols
- 11
- Erstes BauteilFirst component
- 22
- Zweites BauteilSecond component
- 33
- elektromagnetische Strahlungelectromagnetic radiation
- 44th
- Verdickungthickening
- 55
- AussparungRecess
- 66th
- Hohlraumcavity
- 77th
- Gewindethread
- 88th
- Frontfläche des zweiten BauteilsFront surface of the second component
- 99
- Fokus der elektromagnetischen StrahlungElectromagnetic radiation focus
- 1010
- EindringrichtungDirection of penetration
- 1111th
- BrillengestellGlasses frame
Claims (23)
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PCT/EP2008/004478 WO2009000392A2 (en) | 2007-06-22 | 2008-06-05 | Method for joining hybrid components |
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DE102009018151A1 (en) | 2009-04-21 | 2010-10-28 | Airbus Operations Gmbh | Method for connecting a metal body with a plastic body, comprises arranging the metal body in overlap with the plastic body, and guiding a rotating welding pin with a contact force over the metal body |
EP2762731B1 (en) | 2013-02-01 | 2018-05-02 | Airbus Operations GmbH | Method for joining at least two parts and overlap joint |
DE102013109396A1 (en) * | 2013-08-29 | 2015-03-05 | GEDIA Gebrüder Dingerkus GmbH | Method for producing a component for the automotive industry |
DE102016009497A1 (en) | 2016-07-26 | 2018-02-01 | Daimler Ag | Pressure nut for an internal combustion engine |
DE102016215414A1 (en) * | 2016-08-17 | 2018-02-22 | Conti Temic Microelectronic Gmbh | Screw dome for an electronic module and electronic module with a screw dome |
DE102016215493A1 (en) | 2016-08-18 | 2018-02-22 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Hybrid composite material between a metal surface and a polymeric material surface and method for producing the hybrid composite material |
DE102016226198A1 (en) | 2016-12-23 | 2018-06-28 | Robert Bosch Gmbh | Method for fastening a first component to a second component, in particular for fastening a holder for a sensor to a panel for a means of locomotion |
CN112936884B (en) * | 2021-01-29 | 2022-08-23 | 重庆嘉涌电子有限公司 | Pressing tool for machining VR (virtual reality) glasses frame |
DE102021117969A1 (en) | 2021-07-12 | 2023-01-12 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung eingetragener Verein | Method for producing a component from at least two materials, device for carrying out a method and component |
Citations (4)
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JPS6271625A (en) | 1985-09-26 | 1987-04-02 | Toyota Motor Corp | Method for jointing synthetic resin material with different kind material |
WO2006034814A1 (en) | 2004-09-27 | 2006-04-06 | Novo Nordisk A/S | A method of fixing a needle cannula in a radiation transmissive body |
DE102005010193A1 (en) | 2005-03-05 | 2006-09-07 | Rehau Ag + Co | Connection of plastic pipes, comprises positioning the primary pipe relative to the secondary pipe, and then irradiating the connection region using infra-red radiation |
WO2006131499A1 (en) | 2005-06-07 | 2006-12-14 | Siemens Vdo Automotive Ag | Device and method for producing a device |
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2007
- 2007-06-22 DE DE102007028789.7A patent/DE102007028789B4/en active Active
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2008
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS6271625A (en) | 1985-09-26 | 1987-04-02 | Toyota Motor Corp | Method for jointing synthetic resin material with different kind material |
WO2006034814A1 (en) | 2004-09-27 | 2006-04-06 | Novo Nordisk A/S | A method of fixing a needle cannula in a radiation transmissive body |
DE102005010193A1 (en) | 2005-03-05 | 2006-09-07 | Rehau Ag + Co | Connection of plastic pipes, comprises positioning the primary pipe relative to the secondary pipe, and then irradiating the connection region using infra-red radiation |
WO2006131499A1 (en) | 2005-06-07 | 2006-12-14 | Siemens Vdo Automotive Ag | Device and method for producing a device |
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