DE102005051666A1 - Layered fiber assembly, e.g. for preparing preforms, has adjacent fiber layers intermingled when dry by locally applied air jet - Google Patents
Layered fiber assembly, e.g. for preparing preforms, has adjacent fiber layers intermingled when dry by locally applied air jet Download PDFInfo
- Publication number
- DE102005051666A1 DE102005051666A1 DE102005051666A DE102005051666A DE102005051666A1 DE 102005051666 A1 DE102005051666 A1 DE 102005051666A1 DE 102005051666 A DE102005051666 A DE 102005051666A DE 102005051666 A DE102005051666 A DE 102005051666A DE 102005051666 A1 DE102005051666 A1 DE 102005051666A1
- Authority
- DE
- Germany
- Prior art keywords
- fiber layers
- fiber
- layers
- jet
- interlaminar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
- B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
- B29C70/24—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least three directions forming a three dimensional structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/543—Fixing the position or configuration of fibrous reinforcements before or during moulding
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
- D04H1/49—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation entanglement by fluid jet in combination with another consolidation means
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
- D04H3/04—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments in rectilinear paths, e.g. crossing at right angles
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
Description
Die Erfindung bezieht sich auf eine Faserverbundstruktur, bestehend aus übereinander liegenden, interlaminar miteinander verbundenen Faserlagen, sowie auf ein entsprechendes Herstellungsverfahren, nach dem Oberbegriff des Patentanspruchs 1 bzw. 8.The The invention relates to a fiber composite structure consisting out of each other lying, interlaminar interconnected fiber layers, as well to a corresponding manufacturing process, according to the preamble of claim 1 or 8.
Es ist bekannt, Faserverbundstrukturen, die aus einer Vielzahl von übereinander liegenden, multidirektionalen Fasergeweben oder -gelegen bestehen, im trockenen Zustand quer zur Flächenerstreckung der Faserlagen zu vernähen, zu vernadeln oder zu verstiften oder auf andere Weise, z. B. durch Tuften oder Sticken, zu verbinden, um dadurch die mechanischen Eigenschaften des fertigen Faserverbundbauteils, insbesondere die interlaminare Scherfestigkeit und/oder den Elastizitätsmodul in Dickenrichung der Faserlagen, zu verbessern. Derartige Verfahren erfordern jedoch einen hohen Fertigungsaufwand und sind, wie etwa die Vernadelungstechnik, mit dem Risiko einer Faserbeschädigung behaftet.It is known, fiber composite structures consisting of a variety of superimposed lying, multidirectional fiber fabrics or -gelegen exist, in the dry state transverse to the surface extension to sew the fiber layers, needles or pens or otherwise, for. B. by tufts or embroidering, to thereby combine the mechanical properties the finished fiber composite component, in particular the interlaminar Shear strength and / or Young's modulus in thickness direction of Fiber layers, to improve. However, such methods require a high production cost and are, such as the needling technique, with the risk of fiber damage afflicted.
Aufgabe der Erfindung ist es, ein Herstellungsverfahren und eine Faserverbundstruktur zu schaffen, mit denen eine faserschonende interlaminare Verbindung der einzelnen Faserlagen auf hinsichtlich des Zeit- und des Fertigungsmittefaufwands einfache Weise erzielt wird.task The invention is a production process and a fiber composite structure to create a fiber-sparing interlaminar connection of individual fiber layers on terms of time and manufacturing overhead Way is achieved.
Diese Aufgabe wird erfindungsgemäß durch das im Patentanspruch 1 gekennzeichnete Verfahren bzw. die im Patentanspruch 8 gekennzeichnete Faserverbundstruktur gelöst.These The object is achieved by the characterized in claim 1 method or in the claim 8 characterized fiber composite structure solved.
Erfindungsgemäß werden die Verstärkungsfasern der einzelnen Faserlagen auf sehr einfache und effektive Weise mittels eines Druckmittelstrahls, vorzugsweise eines Hochdruckluftstrahls, aus dem Faserlagenverbund gelöst und mit den Verstärkungsfasern der angrenzenden Faserlagen verwirbelt, so dass die Faserverbundstruktur eine innige interlaminare Bindung erhält, ohne dass es hierzu gesonderter Verbindungsmittel und einer komplizierten, baulich und zeitlich aufwändigen Fertigungsmethode bedarf und ohne dass die Gefahr einer festigkeitsmindernden Faserbeschädigung besteht.According to the invention the reinforcing fibers the individual fiber layers in a very simple and effective way by means of a pressure medium jet, preferably a high-pressure air jet, released from the fiber layer composite and with the reinforcing fibers the adjacent fiber layers swirled, so that the fiber composite structure obtains an intimate interlaminar bond, without being separately Connecting means and a complicated, structurally and temporally complex Production method requires and without the risk of a strength-reducing fiber damage consists.
In weiterer vorteilhafter Ausgestaltung der Erfindung werden die Faserlagen in mehreren, je nach der geforderten Scherfestigkeit unterschiedlichen Bereichen druckstrahlverwirbelt, und eine weitere Vereinfachung des interlaminaren Verwirbelungsprozesses lässt sich dadurch erreichen, dass dieser mittels eines programmgesteuerten Roboters mit einer von diesem geführten Strahldüse für das Druckmedium automatisiert wird.In Another advantageous embodiment of the invention, the fiber layers in several, depending on the required shear strength different Areas of pressure blasting, and another simplification the interlaminar fluidization process can be achieved by that this by means of a program-controlled robot with a guided by this jet for the print medium is automated.
Gleichzeitig mit der interlaminaren Verbindung der einzelnen Faserlagen ermöglicht das erfindungsgemäße Verfahren auch die Einbindung von Anschlusselementen in die Faserstruktur derart, dass die Fasern unter der Druckstrahlwirkung in entsprechende Aussparungen der Anschlusselemente eingedrückt und beim Aushärten der Faserverbundstruktur in diesen verankert werden.simultaneously with the interlaminar connection of the individual fiber layers that allows inventive method also the integration of connection elements in the fiber structure such that the fibers under the pressure jet effect in corresponding Recesses of the connection elements pressed and hardened during curing Fiber composite structure are anchored in these.
Vorzugsweise wird aus den Faserlagen zunächst ein Preformling gebildet und dieser dann interlaminar druckstrahlverwibelt, woraufhin das so hergestellte Halbzeug zweckmäßigerweise im Wege des Harzinjektionsverfahrens zu dem fertigen Faserverbundbauteil weiterverarbeitet wird.Preferably gets out of the fiber layers first formed a preform and this then interlaminar druckstrahlverwibelt, whereupon the semifinished product thus produced expediently by way of the resin injection process is further processed to the finished fiber composite component.
Die Erfindung wird nunmehr anhand zweier Ausführungsbeispiele in Verbindung mit den Zeichnungen näher erläutert. Es zeigen in stark schematisierter Darstellung:The Invention will now be described with reference to two embodiments closer with the drawings explained. It shows in a highly schematic representation:
Die
in den Fign. dargestellte, multidirektionale Faserverbundstruktur
besteht aus einer Vielzahl von übereinander
liegenden Faserlagen
Der
interlaminare Verwirbelungsprozess arbeitet äußerst faserschonend und lässt sich
sehr einfach dadurch automatisieren, dass die Druckstrahlanlage
Bei
der Ausführungsform
gemäß
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005051666A DE102005051666A1 (en) | 2005-10-28 | 2005-10-28 | Layered fiber assembly, e.g. for preparing preforms, has adjacent fiber layers intermingled when dry by locally applied air jet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005051666A DE102005051666A1 (en) | 2005-10-28 | 2005-10-28 | Layered fiber assembly, e.g. for preparing preforms, has adjacent fiber layers intermingled when dry by locally applied air jet |
Publications (1)
Publication Number | Publication Date |
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DE102005051666A1 true DE102005051666A1 (en) | 2007-05-03 |
Family
ID=37912713
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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DE102005051666A Ceased DE102005051666A1 (en) | 2005-10-28 | 2005-10-28 | Layered fiber assembly, e.g. for preparing preforms, has adjacent fiber layers intermingled when dry by locally applied air jet |
Country Status (1)
Country | Link |
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DE (1) | DE102005051666A1 (en) |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS51147569A (en) * | 1975-06-13 | 1976-12-17 | Unitika U M Glass Kk | Connection method and equipment for strand |
EP0174533A2 (en) * | 1984-08-27 | 1986-03-19 | Klöcker-Entwicklungs-GmbH | Device for forming a leno selvage |
DE3446406A1 (en) * | 1984-10-19 | 1986-04-24 | Grünzweig + Hartmann und Glasfaser AG, 6700 Ludwigshafen | Process for producing a preferably completely binder-free mineral-fibre mat and mineral-fibre mat thus produced and apparatus for carrying out the process |
DE3616196A1 (en) * | 1986-05-14 | 1987-11-19 | Seydel Spinnereimasch | METHOD AND DEVICE FOR BRAIDING FIBER TAPES |
US4874563A (en) * | 1984-03-15 | 1989-10-17 | Basf Structural Materials Inc. | Process for preparing tows from composite fiber blends |
JPH06100246A (en) * | 1992-09-21 | 1994-04-12 | Kanebo Ltd | Tow jointing device |
DE19933360A1 (en) * | 1999-07-16 | 2001-01-18 | Saechsisches Textilforsch Inst | Process for strengthening fiber and / or filament nonwovens |
US6722116B1 (en) * | 1999-11-26 | 2004-04-20 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Method and apparatus for manufacturing fiber bundle with injected air |
DE10320694A1 (en) * | 2003-05-02 | 2004-11-18 | Sommer, Klaus, 15366 Münchehofe | Method for producing textile material consolidated by a fluid jet process involves controlled alteration of the shape/direction of parts of the material before the fluid jet process is applied |
DE3935264B4 (en) * | 1988-10-21 | 2005-02-10 | Toyo Boseki K.K. | Molding composition for thermoplastic composites |
DE69825948T2 (en) * | 1997-02-14 | 2005-09-29 | Toray Industries, Inc. | BUNDLE OF PRECURSOR CARBON FIBER, DEVICE AND METHOD FOR THE PRODUCTION THEREOF |
-
2005
- 2005-10-28 DE DE102005051666A patent/DE102005051666A1/en not_active Ceased
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS51147569A (en) * | 1975-06-13 | 1976-12-17 | Unitika U M Glass Kk | Connection method and equipment for strand |
US4874563A (en) * | 1984-03-15 | 1989-10-17 | Basf Structural Materials Inc. | Process for preparing tows from composite fiber blends |
EP0174533A2 (en) * | 1984-08-27 | 1986-03-19 | Klöcker-Entwicklungs-GmbH | Device for forming a leno selvage |
DE3446406A1 (en) * | 1984-10-19 | 1986-04-24 | Grünzweig + Hartmann und Glasfaser AG, 6700 Ludwigshafen | Process for producing a preferably completely binder-free mineral-fibre mat and mineral-fibre mat thus produced and apparatus for carrying out the process |
DE3616196A1 (en) * | 1986-05-14 | 1987-11-19 | Seydel Spinnereimasch | METHOD AND DEVICE FOR BRAIDING FIBER TAPES |
DE3935264B4 (en) * | 1988-10-21 | 2005-02-10 | Toyo Boseki K.K. | Molding composition for thermoplastic composites |
JPH06100246A (en) * | 1992-09-21 | 1994-04-12 | Kanebo Ltd | Tow jointing device |
DE69825948T2 (en) * | 1997-02-14 | 2005-09-29 | Toray Industries, Inc. | BUNDLE OF PRECURSOR CARBON FIBER, DEVICE AND METHOD FOR THE PRODUCTION THEREOF |
DE19933360A1 (en) * | 1999-07-16 | 2001-01-18 | Saechsisches Textilforsch Inst | Process for strengthening fiber and / or filament nonwovens |
US6722116B1 (en) * | 1999-11-26 | 2004-04-20 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Method and apparatus for manufacturing fiber bundle with injected air |
DE10320694A1 (en) * | 2003-05-02 | 2004-11-18 | Sommer, Klaus, 15366 Münchehofe | Method for producing textile material consolidated by a fluid jet process involves controlled alteration of the shape/direction of parts of the material before the fluid jet process is applied |
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R012 | Request for examination validly filed |
Effective date: 20120822 |
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R003 | Refusal decision now final |