DE102004053478A1 - Method for joining and bonding of thermoplastic components - Google Patents
Method for joining and bonding of thermoplastic components Download PDFInfo
- Publication number
- DE102004053478A1 DE102004053478A1 DE102004053478A DE102004053478A DE102004053478A1 DE 102004053478 A1 DE102004053478 A1 DE 102004053478A1 DE 102004053478 A DE102004053478 A DE 102004053478A DE 102004053478 A DE102004053478 A DE 102004053478A DE 102004053478 A1 DE102004053478 A1 DE 102004053478A1
- Authority
- DE
- Germany
- Prior art keywords
- components
- styrene
- group
- acrylonitrile
- connecting element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000005304 joining Methods 0.000 title claims abstract description 8
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 8
- 239000004416 thermosoftening plastic Substances 0.000 title claims description 3
- 229920003023 plastic Polymers 0.000 claims abstract description 47
- 239000004033 plastic Substances 0.000 claims abstract description 47
- 239000002131 composite material Substances 0.000 claims abstract description 19
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 claims description 40
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 40
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 40
- 239000004417 polycarbonate Substances 0.000 claims description 31
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 30
- 239000004793 Polystyrene Substances 0.000 claims description 30
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 28
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 28
- 238000003466 welding Methods 0.000 claims description 25
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 claims description 19
- 229920000515 polycarbonate Polymers 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 15
- 229920002223 polystyrene Polymers 0.000 claims description 12
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 12
- 239000004952 Polyamide Substances 0.000 claims description 10
- 229920002647 polyamide Polymers 0.000 claims description 10
- 229920000570 polyether Polymers 0.000 claims description 9
- 229920000098 polyolefin Polymers 0.000 claims description 8
- 239000004800 polyvinyl chloride Substances 0.000 claims description 8
- 229920002614 Polyether block amide Polymers 0.000 claims description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 6
- 229920006324 polyoxymethylene Polymers 0.000 claims description 6
- 229920002678 cellulose Polymers 0.000 claims description 4
- 229920000058 polyacrylate Polymers 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- 239000012815 thermoplastic material Substances 0.000 claims description 4
- 239000002985 plastic film Substances 0.000 claims description 3
- 229920006255 plastic film Polymers 0.000 claims description 3
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 claims 8
- 229920000638 styrene acrylonitrile Polymers 0.000 claims 8
- 150000002148 esters Chemical class 0.000 claims 2
- 229920001909 styrene-acrylic polymer Polymers 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 12
- 239000007787 solid Substances 0.000 abstract 1
- 239000004698 Polyethylene Substances 0.000 description 9
- -1 polyethylene Polymers 0.000 description 9
- 229920000573 polyethylene Polymers 0.000 description 9
- 239000004743 Polypropylene Substances 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 239000013256 coordination polymer Substances 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229920002401 polyacrylamide Polymers 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010559 graft polymerization reaction Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000004023 plastic welding Methods 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
- B29C65/342—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
- B29C66/712—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined the composition of one of the parts to be joined being different from the composition of the other part
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3472—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
- B29C65/3476—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2025/00—Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2033/00—Use of polymers of unsaturated acids or derivatives thereof as moulding material
- B29K2033/04—Polymers of esters
- B29K2033/12—Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2055/00—Use of specific polymers obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in a single one of main groups B29K2023/00 - B29K2049/00, e.g. having a vinyl group, as moulding material
- B29K2055/02—ABS polymers, i.e. acrylonitrile-butadiene-styrene polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2059/00—Use of polyacetals, e.g. POM, i.e. polyoxymethylene or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2069/00—Use of PC, i.e. polycarbonates or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2077/00—Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2623/00—Use of polyalkenes or derivatives thereof for preformed parts, e.g. for inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7172—Fuel tanks, jerry cans
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Die Erfindung betrifft ein Verfahren zum Verbinden von Kunststoffbauteilen sowie einen Verbund von Kunststoffbauteilen, insbesondere von schmelzbaren bzw. thermoplastischen Kunststoffbauteilen aus chemisch unterschiedlichen Materialien oder Materialgruppen. Mittels eines Verbindungselementes, insbesondere aus ABS, welches sich mit unterschiedlichsten Kunststoffen verschweißen lässt, kann ein fester Verbund zwischen Bauteilen aus unterschiedlichsten Kunststoffen erzeugt werden.The invention relates to a method for joining plastic components and a composite of plastic components, in particular of fusible or thermoplastic plastic components made of chemically different materials or material groups. By means of a connecting element, in particular made of ABS, which can be welded with a wide variety of plastics, a solid bond between components made of different plastics can be produced.
Description
Die Erfindung betrifft ein Verfahren zum Verbinden von Kunststoffbauteilen sowie einen Verbund von schmelzbaren bzw. thermoplastischen Kunststoffbauteilen, insbesondere aus chemisch unterschiedlichen Materialien oder Materialgruppen, welche sich beispielsweise durch Schweißen nicht miteinander verbinden lassen.The The invention relates to a method for joining plastic components and a composite of fusible or thermoplastic plastic components, in particular from chemically different materials or material groups, which do not connect to each other by welding, for example to let.
Kunststoffe werden zunehmend bei der Herstellung unterschiedlichster Produkte, wie beispielsweise Gehäusen, Behälter, Rohren etc., eingesetzt. Dabei ist es in vielen Anwendungsfällen notwendig, einzelne Bauteile oder Baugruppen fest miteinander zu verbinden.plastics are increasingly used in the production of a wide variety of products, such as housings, Container, Pipes etc., used. It is necessary in many applications, to connect individual components or assemblies firmly together.
Das Verbinden von schmelzbaren bzw. thermoplastischen Kunststoffbauteilen aus identischen oder chemisch im Wesentlichen identischen Materialien erfolgt dabei hauptsächlich durch Schweißverfahren wie beispielsweise Widerstands- oder induktives Elektroschmelzen, Spiegelschweißen, Laserschweißen, Ultraschallschweißen oder Heißgasschweißen. Das Verschweißen der Kunststoffe erfolgt dabei durch örtliches Erwärmen der Schweißränder der Bauteile auf die Schweißtemperatur des Kunststoffs und Druckeinwirkung. Die Kunststoffe erweichen beim Erwärmen und fließen ineinander. Dabei hängt das zu wählende Schweißverfahren vom Kunststoffmaterial, der geforderten Festigkeit der Verbindung, der Werkstückform und den Anlagenkosten ab.The Joining of fusible or thermoplastic plastic components from identical or chemically substantially identical materials takes place mainly by welding process such as resistance or inductive electrofusion, Plate welding, Laser welding, ultrasonic welding or hot gas welding. The weld together the plastics is carried out by local heating of the Welding edges of the Components on the welding temperature of the plastic and pressure. The plastics soften when Heat and flow each other. It hangs the one to choose welding processes of the plastic material, the required strength of the connection, the workpiece shape and the equipment costs.
Beim
Verbinden von Kunststoffbauteilen durch Schweißen, insbesondere bei Kunststoffen,
welche sich schwer durch einfaches Schweißen verbinden lassen, kann
das Erwärmen
der Schweißränder durch
ein im oder am Schweißrand
der Bauteile angebrachtes Heizelement, welches die Schweißränder einschmilzt,
erfolgen. Die
Weiterhin ist es bekannt zur Erzeugung besonders dichter und stabiler Verbindungen sogenannte Schweißmuffen einzusetzen. Zum Verschweißen von Kunststoffbauteilen, insbesondere von Kraftstoffrohren mit einem Kraftstofftank, wird gemäß der WO 02/11973 A1 im Ringspalt zwischen dem Einsteckbereich des Tanks und dem Einsteckrohr eine Schweißmuffe aus Kunststoff eingesetzt, welche mit einem Heizelement versehen ist. Der Tank und das Rohr bestehen aus dem gleichen Kunststoff, insbesondere aus Polyethylen (PE). Um eine gute Schweißverbindung mittels der Muffe herzustellen, wird eine Muffe aus dem gleichen Kunststoff eingesetzt.Farther It is known to produce particularly dense and stable compounds so-called welding sleeves use. For welding of plastic components, in particular of fuel pipes with a Fuel tank, according to the WO 02/11973 A1 in the annular gap between the insertion area of the tank and the insertion tube a welding sleeve made of plastic, which is provided with a heating element. The tank and the pipe consist of the same plastic, especially polyethylene (PE). To have a good weld By means of the sleeve, a sleeve is made of the same Plastic used.
In
der
In
einem in der
Die
Verfahren der
Für viele Anwendungsfälle ist es jedoch erforderlich, sowohl weitere Kunststoffe miteinander zu verbinden, als auch bei der konstruktiven Gestaltung der Verbindung flexiblere Möglichkeiten zu haben. Die dazu bekannten Klebeverfahren liefern oftmals unbefriedigende bzw. nicht ausreichend stabile Verbindungen und sind sehr zeitaufwändig.For many applications, however, it is necessary to ver both more ver as well as having more flexibility in the design of the connection. The adhesive methods known to provide often unsatisfactory or not sufficiently stable compounds and are very time consuming.
Ein weiterer Nachteil der genannten Verfahren besteht außerdem darin, dass sich stoffschlüssige Verbindungen aus unterschiedlichen Kunststoffen nicht oder nur schwer beim Recycling voneinander trennen lassen.One Another disadvantage of said methods is also that that cohesive Compounds made of different plastics are difficult or impossible separate from each other during recycling.
Aufgabe der Erfindung ist es daher, flexible Möglichkeiten zum festen und stabilen Verbinden von Bauteilen aus unterschiedlichsten Kunststoffen zur Verfügung zu stellen sowie ein sortenreines Recycling verbundener Bauteile zu gewährleisten und damit die Nachteile des Standes der Technik zu überwinden.task The invention is therefore flexible options for fixed and stable connection of components made of different plastics to disposal as well as a sorted recycling of connected components to ensure and thus overcome the disadvantages of the prior art.
Die Lösung gelingt mit einem Verfahren zum Verbinden von Kunststoffe gemäß Anspruch 1 und einem Verbund von Kunststoffen gemäß Anspruch 10.The solution succeeds with a method for joining plastics according to claim 1 and a composite of plastics according to claim 10.
Mit dem erfindungsgemäßen Verfahren können Bauteile aus gleichen und/oder unterschiedlichen thermoplastischen Kunststoffen, welche der Gruppe der Polyolefine (z.B. PE, PP, PB, PMP), der Gruppe der Styrolpolymere (z.B. PS, ABS, SB, SAN, ASA), der Gruppe der Polyacrylate (z.B. PMMA, Polyacrylamid), der Gruppe der Polyvenylchloride (z.B. PVC-P, PVC-U), der Gruppe der Polyamide z.B. PA6.6, PA11, PA12), der Gruppe der Celluloseester (z.B. CA, CP, CAB), der Gruppe der Polyacetale (z.B. POM), der Gruppe der linearen Polyester (z.B. PET, PBT) und/oder der Gruppe der Polycarbonate angehören, miteinander verbunden werden. Dazu wird ein Verbindungselement aus einem thermoplastischen Kunststoff, welcher sich durch Schweißen mit jedem der zu verbindenden Bauteile verbinden lässt, zwischen und/oder um die zu verbindenden Regionen der Bauteile aus gleichen und/oder unterschiedlichen Kunststoffen angeordnet und anschließend mit diesen verschweißt.With the method according to the invention can Components made of the same and / or different thermoplastic Plastics which belong to the group of polyolefins (for example PE, PP, PB, PMP), the group of styrenic polymers (e.g., PS, ABS, SB, SAN, ASA), the group of polyacrylates (e.g., PMMA, polyacrylamide), the group the polyvinyl chlorides (e.g., PVC-P, PVC-U), the group of polyamides e.g. PA6.6, PA11, PA12), the group of cellulose esters (e.g. CP, CAB), the group of polyacetals (e.g., POM), the group of linear polyester (e.g., PET, PBT) and / or the group of polycarbonates belong, be connected to each other. For this purpose, a connection element is made a thermoplastic material which can be welded by welding connect each of the components to be connected, between and / or around the To be joined regions of the components of the same and / or different Arranged plastics and then welded to these.
Das Verschweißen erfolgt durch Wärmeeinwirkung auf das Verbindungselement und die zu verbindenden Regionen der Bauteile, so dass die Bauteile jeweils mit dem Verbindungselement verschmelzen und nach dem Abkühlen eine feste Verbindung zwischen den Bauteilen entsteht.The weld together takes place by heat on the connecting element and the regions to be connected Components, so that the components each with the connecting element melt and after cooling a firm connection between the components arises.
Die thermoplastischen Kunststoffe zeichnen sich dadurch aus, dass diese bei Erhöhung der Temperatur nach Überschreiten des Erweichungspunktes schmelzen, sich Warmverformen lassen und nach der Abkühlung wieder erstarren. Der Vorgang ist beliebig oft wiederholbar.The Thermoplastic plastics are characterized by the fact that these at increase the temperature after exceeding melt the softening point, can be thermoformed and after cooling to freeze again. The process can be repeated as often as desired.
Der erfindungsgemäße Verbund von Bauteilen aus thermoplastischen Kunststoffen umfasst zumindest die zu verbindenden Bauteile aus gleichen und/oder unterschiedlichen thermoplastischen Kunststoffen aus der Gruppe der Polyolefine (z.B. PE, PP, PB, PMP), der Gruppe der Styrolpolymere (z.B. PS, ABS, SB, SAN, ASA), der Gruppe der Polyacrylate (z.B. PMMA, Polyacrylamid), der Gruppe der Polyvenylchloride (z.B. PVC-P, PVC-U), der Gruppe der Polyamide z.B. PA6.6, PA11, PA12), der Gruppe der Celluloseester (z.B. CA, CP, CAB), der Gruppe der Polyacetale (z.B. POM), der Gruppe der linearen Polyester (z.B. PET, PBT) und/oder der Gruppe der Polycarbonate und ein zwischen den und/oder um die zu verbindenden Bauteilen angeordnetes und mit diesen verschweißtes Verbindungselement aus einem thermoplastischen Kunststoff.Of the composite according to the invention of thermoplastic components at least the components to be joined from the same and / or different thermoplastic resins from the group of polyolefins (e.g. PE, PP, PB, PMP), the group of styrene polymers (e.g., PS, ABS, SB, SAN, ASA), the group of polyacrylates (e.g., PMMA, polyacrylamide), the Group of polyvinyl chlorides (e.g., PVC-P, PVC-U), the group of Polyamides e.g. PA6.6, PA11, PA12), the group of cellulose esters (e.g., CA, CP, CAB), the group of polyacetals (e.g., POM), the group the linear polyester (e.g., PET, PBT) and / or the group of polycarbonates and a disposed between and / or around the components to be connected and welded with these Connecting element made of a thermoplastic material.
Das Erwärmen der Schweißränder der Bauteile, d.h. deren zu verbindenden Regionen und des Verbindungselementes auf eine erforderliche Schweißtemperatur erfolgt vorzugsweise mittels eines im Verbindungselement und/oder am Verbindungselement befindlichen Heizelementes, insbesondere mittels eines elektrischen Heizdrahtes.The Heat the welding edges of the Components, i. their regions to be connected and the connecting element to a required welding temperature Preferably, by means of a in the connecting element and / or on the connecting element heating element, in particular by means of an electric heating wire.
Eine besonders einfache und flexible Verbindungsgestaltung ergibt sich, wenn das Verbindungselement aus einer Kunststofffolie ausgeführt wird, welche vor dem Schweißen zwischen die zu verbindenden Bauteilen angeordnet, bzw. eingelegt wird. Die Folie kann an vielfältigste Gestaltungen und Formen von zu verbindenden Bauteilen angepasst werden, so dass nicht nur ebene Schweißränder miteinander verbindbar sind.A particularly simple and flexible connection design results, when the connecting element is made of a plastic film, which before welding arranged between the components to be connected, or inserted becomes. The film can be varied Adapted designs and shapes of components to be connected so that not only flat welding edges can be connected together are.
Als besonders geeignet haben sich Verbindungselemente aus ABS (Acrylnitril-Butadien-Styrol), insbesondere tiefgezogene ABS-Folien mit eingebettetem Heizdraht erwiesen.When Particularly suitable fasteners made of ABS (acrylonitrile-butadiene-styrene), in particular deep-drawn ABS films with embedded heating wire proved.
ABS ist ein Terpolymer, das aus den drei Grundmonomeren Acrylnitril, Butadien und Styrol zusammengesetzt ist.SECTION is a terpolymer consisting of the three basic monomers acrylonitrile, Butadiene and styrene is composed.
Die drei Monomerarten sind in statistischer Verteilung im linearen Makromolekül angeordnet. ABS wird durch Massepolymerisation oder Propfpolymersiation hergestellt.The three monomer types are arranged in random distribution in the linear macromolecule. ABS is produced by bulk polymerization or graft polymerization.
Verbindungselemente aus ABS sind geeignet, mit einer Vielzahl von unterschiedlichen thermoplastischen Kunststoffen zu verschmelzen und zwischen diesen eine Verbindung herzustellen. Insbesondere Bauteile welche PS (Polystyrol), SAN (Styrol-Acrylnitril-Copolymerisat), PMMA (Polymethylmethacrylat), PVC (Polyvenylchlorid), PC (Polycarbonat), ABS (Acrylnitril-Butadien-Styrol), PPE (Modifizierte Polyether), PPE/PA (Modifizierte Polyether/Polyamid), PPE/PS (Modifizierte Polyether/Polystyrol), PPE/PS/SAN (Modifizierte Polyether/Polystyrol/Styrol-Acrylnitril-Copolymerisat), ABS/PC (Acrylnitril-Butadien-Styrol/Polycarbonat) und/oder ASA/PC (Acrylnitril-Styrol-Acrylester/Polycarbonat) umfassen, können mittels eines Verbindungselementes, welches ABS umfasst, zu einem Verbund zusammengefügt werden. Es lassen sich somit auch Kunststoffe verbinden, die miteinander nicht verschweißbar sind, wie beispielsweise PS mit PMMA, SAN mit PA, PVC mit PC und viele weitere Werkstoffkombinationen.fasteners Made of ABS are suitable, with a variety of different thermoplastic materials merge and between these to make a connection. In particular, components which PS (polystyrene), SAN (styrene-acrylonitrile copolymer), PMMA (polymethyl methacrylate), PVC (polyvinyl chloride), PC (polycarbonate), ABS (acrylonitrile-butadiene-styrene), PPE (modified polyether), PPE / PA (Modified Polyether / Polyamide), PPE / PS (Modified Polyether / Polystyrene), PPE / PS / SAN (modified polyether / polystyrene / styrene-acrylonitrile copolymer), ABS / PC (acrylonitrile-butadiene-styrene / polycarbonate) and / or ASA / PC (Acrylonitrile-styrene-Acrylester / polycarbonate) may include by means of a connecting element, which comprises ABS, to a Composite joined together become. It can thus also connect plastics that together not weldable such as PS with PMMA, SAN with PA, PVC with PC and many more material combinations.
Weitere geeignete Verbindungselemente umfassen SAN (Styrol-Acrylnitril-Copolymerisat), welches sich mit PS (Polystyrol), PMMA (Polymethylmethacrylat), ABS (Acrylnitril-Butadien-Styrol) und SAN (Styrol-Acrylnitril-Copolymerisat) gut verschweißen lässt und somit einen haltbaren Verbund zwischen Bauteilen, welche diese Kunststoffe umfassen, ermöglicht.Further suitable fasteners include SAN (styrene-acrylonitrile copolymer), which with PS (polystyrene), PMMA (polymethyl methacrylate), ABS (acrylonitrile-butadiene-styrene) and SAN (styrene-acrylonitrile copolymer) well welded and thus a durable bond between components, which these plastics include, allows.
Ebenfalls geeignet sind Verbindungselemente, welche PMMA (Polymethylmethacrylat) umfassen, welches sich mit PMMA (Polymethylmethacrylat), PC (Polycarbonat), ABS (Acrylnitril-Butadien-Styrol) und PPE/PA (Modifizierte Polyether/Polyamid) gut verschweißen lässt und somit einen haltbaren Verbund zwischen Bauteilen, welche diese Kunststoffe umfassen, ermöglicht.Also suitable are fasteners which PMMA (polymethyl methacrylate) comprising PMMA (polymethyl methacrylate), PC (polycarbonate), ABS (acrylonitrile-butadiene-styrene) and PPE / PA (modified polyether / polyamide) weld well lets and thus a durable bond between components, which these plastics include, allows.
Zum Recycling der verbundenen Bauteile kann das Verbundelement, insbesondere mittels des elektrischen Heizdrahtes durch Stromzufuhr, erneut erwärmt werden und die verbundenen Bauteile aus unterschiedlichen Kunststoffe können entlang der sich bildenden Schmelzzone sortenrein getrennt werden.To the Recycling of the connected components, the composite element, in particular be heated by means of the electric heating wire by power supply again and the connected components of different plastics can along the forming melting zone are sorted separated.
Die Erfindung wird im weiteren an Hand von Ausführungsbeispielen näher erläutert.The The invention will be explained in more detail with reference to exemplary embodiments.
Eine Displayabdeckung aus ABS/PC soll mit einem Displayträger aus PS verbunden werden. In den Rahmenabschnitt des Displayträgers wird ein Folienstreifen aus ABS mit eingebettetem Heizdraht umlaufend eingelegt und die Displayabdeckung auf dem Displayträger positioniert, wobei der Folienstreifen zwischen den zu verbindenden Regionen von Displayträger und Displayabdeckung liegt. Durch Stromzufuhr erhitzt der Heizdraht die Folie und die zu verbindenden Regionen des Displayträgers und der Displayabdeckung auf eine Temperatur von ca. 260 °C, bei welcher die Kunststoffe schmelzen. Die Folie aus ABS wird dabei mit dem Displayträger aus PS und der Displayabdeckung aus ABS/PS verschweißt, wobei nach Abkühlung der Kunststoffe eine feste Verbindung zwischen dem Displayträger und der Displayabdeckung entstanden ist.A Display cover made of ABS / PC is designed with a display support PS be connected. In the frame section of the display carrier is a film strip of ABS with embedded heating wire inserted all around and the display cover is positioned on the display carrier, with the Film strips between the regions to be connected by display carrier and Display cover is located. Power supply heats the heating wire the film and the regions of the display carrier and to be connected the display cover to a temperature of about 260 ° C, at which the plastics melt. The film of ABS is doing with the display support made of PS and the display cover made of ABS / PS welded, where after cooling the plastics a firm connection between the display carrier and the display cover is created.
Analog zu dem vorgenannten Beispiel lässt sich ebenfalls eine Verbindung zwischen Gehäusen aus PMMA oder PVC und einer Kunststoffverglasung aus PC für Leuchtengehäuse herstellen.Analogous to the above example also a connection between housings of PMMA or PVC and a plastic glazing made of PC for luminaire housing.
Es sind noch eine Vielzahl weiterer Materialkombinationen und Verbundbauteile möglich, die auf Grund ihrer Vielfalt nicht im Einzelnen und erschöpfend aufgezählt werden können.It are still a variety of other material combinations and composite components possible, which, because of their diversity, are not listed in detail and exhaustively can.
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DE102004053478A DE102004053478A1 (en) | 2004-11-05 | 2004-11-05 | Method for joining and bonding of thermoplastic components |
GB0522076A GB2419844B (en) | 2004-11-05 | 2005-10-31 | Method of connecting and a composite of thermoplastic synthetic material components |
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DE102010040933B4 (en) * | 2010-09-16 | 2020-10-29 | Airbus Operations Gmbh | Process for the thermal joining of two components |
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ES2703179T3 (en) * | 2015-10-16 | 2019-03-07 | Henkel Ag & Co Kgaa | Procedure for welding polyamide and poly (meth) acrylate plastics |
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EP0435045A2 (en) * | 1989-12-23 | 1991-07-03 | Bayer Ag | Method of making a half-product with electrically conducting plastic layers |
DE19542328A1 (en) * | 1995-11-14 | 1997-05-15 | Saulius Baublys | Formation of three-dimensional body by assembling and welding laser-cut profiled sheets |
WO2002055287A1 (en) * | 2001-01-11 | 2002-07-18 | Basf Aktiengesellschaft | Method for producing laser-welded composite shaped parts, and the composite shaped parts themselves |
GB2405375A (en) * | 2003-08-29 | 2005-03-02 | Glynwed Pipe Systems Ltd | Layered electrofusion coupling and method of manufacture |
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JP2003191336A (en) * | 2001-12-27 | 2003-07-08 | Mitsuboshi Belting Ltd | Method for connecting waterproof water barrier sheet |
DE20213972U1 (en) * | 2002-09-06 | 2002-11-21 | Henze Gmbh Kunststoffwerk | Connection section of a plastic tube and connection arrangement with a connection section and a connection section |
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2004
- 2004-11-05 DE DE102004053478A patent/DE102004053478A1/en not_active Ceased
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Publication number | Priority date | Publication date | Assignee | Title |
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EP0435045A2 (en) * | 1989-12-23 | 1991-07-03 | Bayer Ag | Method of making a half-product with electrically conducting plastic layers |
DE19542328A1 (en) * | 1995-11-14 | 1997-05-15 | Saulius Baublys | Formation of three-dimensional body by assembling and welding laser-cut profiled sheets |
WO2002055287A1 (en) * | 2001-01-11 | 2002-07-18 | Basf Aktiengesellschaft | Method for producing laser-welded composite shaped parts, and the composite shaped parts themselves |
GB2405375A (en) * | 2003-08-29 | 2005-03-02 | Glynwed Pipe Systems Ltd | Layered electrofusion coupling and method of manufacture |
Cited By (1)
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DE102010040933B4 (en) * | 2010-09-16 | 2020-10-29 | Airbus Operations Gmbh | Process for the thermal joining of two components |
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