DE10032399A1 - Refiner and method for surface treatment of a tool of such a refiner - Google Patents

Refiner and method for surface treatment of a tool of such a refiner

Info

Publication number
DE10032399A1
DE10032399A1 DE2000132399 DE10032399A DE10032399A1 DE 10032399 A1 DE10032399 A1 DE 10032399A1 DE 2000132399 DE2000132399 DE 2000132399 DE 10032399 A DE10032399 A DE 10032399A DE 10032399 A1 DE10032399 A1 DE 10032399A1
Authority
DE
Germany
Prior art keywords
tool
refiner
ions
material layer
hard material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE2000132399
Other languages
German (de)
Inventor
Ulrich Schoof
Stefan Reimann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Voith Patent GmbH
Original Assignee
Jagenberg Papiertechnik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jagenberg Papiertechnik GmbH filed Critical Jagenberg Papiertechnik GmbH
Priority to DE2000132399 priority Critical patent/DE10032399A1/en
Priority to DE20013838U priority patent/DE20013838U1/en
Priority to US10/297,603 priority patent/US20030168539A1/en
Priority to JP2002506857A priority patent/JP2004501762A/en
Priority to EP01947410A priority patent/EP1301280A1/en
Priority to PCT/EP2001/007300 priority patent/WO2002002238A1/en
Publication of DE10032399A1 publication Critical patent/DE10032399A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/11Details
    • B02C7/12Shape or construction of discs
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/48Ion implantation
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21DTREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
    • D21D1/00Methods of beating or refining; Beaters of the Hollander type
    • D21D1/20Methods of refining
    • D21D1/22Jordans
    • D21D1/24Jordan rolls
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21DTREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
    • D21D1/00Methods of beating or refining; Beaters of the Hollander type
    • D21D1/20Methods of refining
    • D21D1/22Jordans
    • D21D1/26Jordan bed plates
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21DTREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
    • D21D1/00Methods of beating or refining; Beaters of the Hollander type
    • D21D1/20Methods of refining
    • D21D1/30Disc mills
    • D21D1/306Discs

Abstract

The invention relates to a refiner and to a method for treating the surface of a tool of said refiner using a process which involves plasma. According to said method, external ions and an additional hard material layer are attached to the surface of the tool to configure the latter in a more hard-wearing manner.

Description

In der Papier- und/oder Zellstoffindustrie werden sogenannte Refiner eingesetzt, mit deren Hilfe beispielweise Holzstoff und/oder Zellstoffe sowie Hadern- und Recyling­ stoff gemahlen werden können. Zu diesem Zweck benötigen die Refiner ein Werkzeug, nämlich ein Mahlwerkzeug, welches je nach Ausgestaltung des Refiners, beispielsweise als Kegelrefiner oder Scheibenrefiner als Kegel oder Scheibe oder Segment ausgebildet ist. Diese Elemente unterliegen einem sehr hohen Verschleiß. Seit jeher wird deshalb versucht, die Standfestigkeit derartiger Werkzeuge zu erhöhen. Aus diesem Grund hat man der Werkstoffauswahl bisher große Aufmerksamkeit geschenkt und deshalb derartige Werkzeuge, beispielsweise aus säurefesten Stählen und/oder Gußmaterialien hergestellt. Werkzeuge aus Stahl werden beispielsweise zumindest an der beanspruchten Oberfläche gehärtet.So-called refiners are used in the paper and / or pulp industry their help for example wood pulp and / or cellulose as well as rag and recycling can be ground. For this purpose, the refiners need a tool namely a grinding tool which, depending on the design of the refiner, for example designed as a cone refiner or disc refiner as a cone or disc or segment is. These elements are subject to very high wear. That is why it has always been tries to increase the stability of such tools. For this reason So far, great attention has been paid to the choice of materials and therefore such tools, for example made of acid-proof steels and / or cast materials manufactured. Steel tools are used, for example, at least on the claimed Hardened surface.

Der Erfindung liegt die Aufgabe zugrunde, Mahlwerkzeug sowie ein Verfahren zu schaffen bzw. vorzuschlagen, durch welche mit einer gezielten Behandlung das Werkzeug des Refiners mit langandauernder Wirkung standfest gemacht werden kann.The invention is based, grinding tool and a method to the task create or propose through which with a targeted treatment the The refiner's tool can be made stable with a long-lasting effect.

Diese Aufgabe wird bei einem Refiner erfindungsgemäß dadurch gelöst, daß zunächst in die Oberfläche der Wirkfläche des Werkzeuges mittels eines plasmagestützten Verfahrens Fremdionen mit einer Eindringtiefe von bis zu 500 µm eingelagert sowie eine zusätzliche Hartstoffschicht an der Oberfläche angelagert wird. Die Fremdionenanlage­ rung erfolgt durch beschleunigte Ionen mit definierter Energie. Die zu implantierenden Fremdionen werden in einem reaktionsfähigen Plasma in die Werkstoffoberfläche eingeschossen. Die Anzahl der implantierten Fremdionen und deren Eindringtiefe ist dabei durch entsprechende Konzentrationen der Fremdionen variabel, d. h. die Anzahl der implantierten Fremdionen und deren Eindringtiefe ist exakt festlegbar und abhängig von den verwendeten Materialien und der Energie der Fremdionen. Eine derartige Vorgehensweise hat insofern Vorteile, als nur wenige Parameter im Prozess zu beachten sind, nämlich die Fremdionendosis, die Teilchenenergie und die Beschußzeit. Der Prozess ist somit sehr gut kontrollierbar und das Ergebnis ohne weiteres reproduzierbar. Zusätzlich wird eine Hartstoffschicht angelagert, wodurch sich der zusätzliche Vorteil ergibt, daß die Oberflächenstruktur verdichtet wird.This object is achieved in a refiner according to the invention in that first in the surface of the active surface of the tool by means of a plasma-assisted Process foreign ions with a penetration depth of up to 500 µm and a additional hard material layer is deposited on the surface. The foreign ion system tion takes place through accelerated ions with defined energy. The ones to be implanted Foreign ions are released into the material surface in a reactive plasma injected. The number of foreign ions implanted and their penetration depth is variable by appropriate concentrations of foreign ions, d. H. the number the implanted foreign ions and their penetration depth can be precisely determined and dependent of the materials used and the energy of the foreign ions. Such  The procedure has advantages in that only a few parameters have to be considered in the process are, namely the foreign ion dose, the particle energy and the bombardment time. The The process is therefore very easy to control and the result is easily reproducible. In addition, a hard material layer is deposited, which has the additional advantage shows that the surface structure is compressed.

Vorteilhafte Ausgestaltungsmerkmale der Erfindung sind in den Unteransprüchen enthalten, insbesondere hinsichtlich der Zusammensetzung der Fremdionen einerseits sowie der Hartstoffschicht andererseits.Advantageous design features of the invention are in the subclaims contain, in particular with regard to the composition of the foreign ions on the one hand and the hard material layer on the other.

Von besonderer Bedeutung für die vorliegende Erfindung ist die verfahrensmäßige Vorgehensweise, wonach das Einlagern von Fremdionen in die Oberfläche des Werkzeuges sowie das Einlagern einer Hartstoffschicht an die Oberfläche in einem Arbeitsgang erfolgt.The procedural aspect is of particular importance for the present invention Procedure according to which the storage of foreign ions in the surface of the Tool and the incorporation of a hard material layer on the surface in one Operation is carried out.

Als Werkzeug im Sinne der vorliegenden Erfindung kommen sowohl Kegel bei einem Kegelrefiner oder Scheiben bzw. Segmente bei einem Scheibenrefiner oder Doppelschei­ benrefiner in Frage.As a tool in the sense of the present invention, both cones come in one Cone refiner or discs or segments with a disc refiner or double disc benrefiner in question.

Claims (5)

1. Refiner mit einem zwecks Verschleißminderung oberflächenbehandelten Werkzeug aus Eisenwerkstoff, vorzugsweise Gußmaterial, dadurch gekennzeichnet, daß zumindest in die Oberfläche der Wirkfläche des Werkzeuges mittels eines plasmagestützten Verfahrens Fremdionen mit einer Eindringtiefe von bis zu 500 µm eingelagert sowie eine zusätzliche Hartstoffschicht an die Oberfläche des Werkzeuges angelagert sind.1. Refiner with a surface-treated tool made of iron material, preferably cast material, characterized in that at least in the surface of the active surface of the tool by means of a plasma-supported process, foreign ions are embedded with a penetration depth of up to 500 µm and an additional hard material layer on the surface of the tool are attached. 2. Refiner nach Anspruch 1, dadurch gekennzeichnet, daß als Fremdionen Stickstoff-, Kohlenstoff-, Molybdän-, Titan-, Wolfram-, Vanadium- oder Borionen eingelagert sind.2. Refiner according to claim 1, characterized in that nitrogen ions as foreign ions, Carbon, molybdenum, titanium, tungsten, vanadium or boron ions are embedded. 3. Refiner nach Anspruch 1, dadurch gekennzeichnet, daß die Hartstoffschicht Nitrit, Karbid und/oder Oxid, Karbonitrid und/oder Oxikarbonitrid die Elemente der Gruppen IVb, Vb, VIb des periodischen Systems oder aus einem Nitrid der Elemente Bor, Aluminium, Silizium, Molybdän, Wolfram oder aus einem Titankarbonitrid und/oder Titannitrit aufweist.3. refiner according to claim 1, characterized in that the hard material layer nitrite, Carbide and / or oxide, carbonitride and / or oxycarbonitride are the elements of the groups IVb, Vb, VIb of the periodic system or from a nitride of the elements boron, Aluminum, silicon, molybdenum, tungsten or from a titanium carbonitride and / or Has titanium nitrite. 4. Refiner nach einem oder mehreren der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß das Werkzeug als Kegel oder als Scheibe bzw. Segment ausgebildet ist.4. refiner according to one or more of claims 1 to 3, characterized in that the tool is designed as a cone or as a disc or segment. 5. Verfahren zum Oberflächenbehandeln eines Werkzeuges eines Refiners, dadurch gekennzeichnet, daß das Einlagern von Fremdionen in die Oberfläche des Werkzeuges sowie das Anlagern einer Hartstoffschicht an die Oberfläche in einem Arbeitsgang erfolgt.5. A method for surface treatment of a refiner's tool, thereby characterized in that the storage of foreign ions in the surface of the tool as well as the application of a hard material layer to the surface in one operation.
DE2000132399 2000-07-06 2000-07-06 Refiner and method for surface treatment of a tool of such a refiner Withdrawn DE10032399A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
DE2000132399 DE10032399A1 (en) 2000-07-06 2000-07-06 Refiner and method for surface treatment of a tool of such a refiner
DE20013838U DE20013838U1 (en) 2000-07-06 2000-07-06 Refiner for surface treatment of a tool
US10/297,603 US20030168539A1 (en) 2000-07-06 2001-06-26 Refiner and method for treating the surface of a tool of a refiner of this type
JP2002506857A JP2004501762A (en) 2000-07-06 2001-06-26 Surface treatment of refiners and tools of this type of refiners
EP01947410A EP1301280A1 (en) 2000-07-06 2001-06-26 Refiner and method for treating the surface of a tool of a refiner of this type
PCT/EP2001/007300 WO2002002238A1 (en) 2000-07-06 2001-06-26 Refiner and method for treating the surface of a tool of a refiner of this type

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE2000132399 DE10032399A1 (en) 2000-07-06 2000-07-06 Refiner and method for surface treatment of a tool of such a refiner

Publications (1)

Publication Number Publication Date
DE10032399A1 true DE10032399A1 (en) 2002-01-17

Family

ID=7647697

Family Applications (1)

Application Number Title Priority Date Filing Date
DE2000132399 Withdrawn DE10032399A1 (en) 2000-07-06 2000-07-06 Refiner and method for surface treatment of a tool of such a refiner

Country Status (4)

Country Link
EP (1) EP1301280A1 (en)
JP (1) JP2004501762A (en)
DE (1) DE10032399A1 (en)
WO (1) WO2002002238A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10337463A1 (en) * 2003-08-14 2005-03-10 Voith Paper Patent Gmbh Alloy for wear resistant tools for the mechanical treatment of cellulose fibers contains chromium and manganese, carbon, vanadium and molybdenum, silicon, niobium, nickel, phosphorus and sulfur, and a balance of iron

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4204073A1 (en) * 1992-02-12 1993-08-19 Friedrich Baerbel Hammer for hammer mill is made from rectangular steel plate - and is hardened by flame or plasma hardening process in regions subject to wear.
DE19725930C2 (en) * 1997-06-16 2002-07-18 Eberhard Moll Gmbh Dr Process and system for treating substrates using ions from a low-voltage arc discharge
RU2144095C1 (en) * 1998-04-06 2000-01-10 Кубанский государственный технологический университет Method of enhancing wear resistance of dies made from nitrided steels
CZ293777B6 (en) * 1999-03-24 2004-07-14 Shm, S. R. O. Attrition resistant coating

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10337463A1 (en) * 2003-08-14 2005-03-10 Voith Paper Patent Gmbh Alloy for wear resistant tools for the mechanical treatment of cellulose fibers contains chromium and manganese, carbon, vanadium and molybdenum, silicon, niobium, nickel, phosphorus and sulfur, and a balance of iron
DE10337463B4 (en) * 2003-08-14 2005-08-04 Voith Paper Patent Gmbh Process for the production of wear-resistant tools for the mechanical treatment of pulp fibers and their use

Also Published As

Publication number Publication date
JP2004501762A (en) 2004-01-22
EP1301280A1 (en) 2003-04-16
WO2002002238A1 (en) 2002-01-10

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Legal Events

Date Code Title Description
8127 New person/name/address of the applicant

Owner name: VOITH PAPER PATENT GMBH, 89522 HEIDENHEIM, DE

8127 New person/name/address of the applicant

Owner name: VOITH PATENT GMBH, 89522 HEIDENHEIM, DE

8141 Disposal/no request for examination