CS242240B1

CS242240B1 - Testing equipment, especially for multi-stage pumps

Info

Publication number: CS242240B1
Application number: CS8410451A
Authority: CS
Inventors: Juraj Petrik; Jozef Cejp; Pavol Kastel; Marian Charvat
Original assignee: Juraj Petrik; Jozef Cejp; Pavol Kastel; Marian Charvat
Priority date: 1984-12-28
Filing date: 1984-12-28
Publication date: 1986-04-17
Also published as: CS1045184A1

Abstract

Očelom vynálezu je riešenie skúšobného zariadenia, najmá pre viacstupňové hydrogenerátory a s automatickým zapojením sacích a výtlačných otvorov na prislúchajúce vývody skúšobného zariadenia, ako je automatické napojenie hydrogenerátora na náhonový motor. V nádobě s odklopným vekom je umiestnený rám v prednej časti ktorého je vytvořené vedenie pre nosnú došku, na ktorú sa upíná skúšaný hydrogenerátor. Nosná doska je s rámom zviazaná priamočiarým motorom, ktorý zasunutím nosnej došky do nádoby zaistí spojenie náhonového mechanizmu s hydrogenerátorom, napojenie výtokových otvorov hydrogenerátora s příslušnými vývodmi zariadenia a uzavretie veka nádrže.The purpose of the invention is to provide a test device, especially for multi-stage hydrogenerators, with automatic connection of the suction and discharge openings to the corresponding outlets of the test device, such as automatic connection of the hydrogenerator to the drive motor. A frame is placed in a container with a hinged lid, in the front part of which a guide is formed for the support plate, to which the tested hydrogenerator is clamped. The support plate is connected to the frame by a linear motor, which, by inserting the support plate into the container, ensures the connection of the drive mechanism with the hydrogenerator, the connection of the hydrogenerator outlet openings with the relevant outlets of the device and the closing of the tank lid.

Description

242240242240

Vynález sa týká skúšobného zariadenianajma pre viacstupňové hydrogenerátory, ukterého sa rieši automatizácia napojenia sa-cích a výtlačných otvorov hydrogenerátorana prislúchajúce vývody skúšobného zarie-denia, ako aj napojenie hydrogenerátora nanáhonový motor.BACKGROUND OF THE INVENTION The present invention relates to a test apparatus for multi-stage hydraulic generators, wherein the automation of the connection of the suction and discharge ports of the hydro-generator is solved, as well as the corresponding test equipment outlets, as well as the connection of the hydro-generator to the nano-engine.

Doteraz známe skúšobné zariadenia hydro-generátorov sú riešené tak, že hydrogenerá-tor je upnutý na pevnom telese, zváčša tvo-riací jeden celok s nádobou, jeho náhonovýhriadel' je kinematickým reťazcom spojenýso samostatné stojacou náhonovou jednot-kou. Sacie a výtlačné otvory hydrogenerá-tora sú spojené s odpovedajúcími potrubia-mi ústiacimi do nádrže s médiom, zváčša pří-rubami s těsněním alebo závitovými přípoj-kami a hadicami, čo hlavně pri viacstupňo-vých čerpadlách sposobuje velké časové stra-ty, značné prevyšujúce vlastný čas skúšky,montážou a demontážou na skúšobné zaria-denie a tým aj velmi malé kapacitně využi-tie zariadenia. Taktiež hygienické a pracov-ně podmienky sú nepriaznivo ovplyvnenéhlučnosťou akusticky neodizolovaného hyd-rogenerátora, případným únikom média,vlastným stykom s médiom a monotónosťounamáhávej práce.So far known hydro-generator test devices are designed so that the hydrogenerator is clamped on a rigid body, it is raised by forming one unit with the container, its drive shaft is a kinematic chain coupled with a stand-alone drive unit. Hydrogen pump suction and discharge openings are connected to the corresponding ducts leading into the media tank, with upsides with gaskets or threaded connections and hoses, which, in particular for multi-stage pumps, generates large timescales, considerable excesses. own test time, assembly and disassembly for the test equipment and thus very small capacity utilization of the equipment. Also hygienic and working conditions are adversely affected by noise of acoustically non-insulated hydro-generator, possible leakage of media, self-contact with the medium and monotonicity of the work.

Uvedené nedostatky odstraňuje zariadeniepodlá vynálezu, ktorého podstatou je, že jetvořené nádobou s vekom, v ktorej je napružných vložkách uložený rám. Rám má vprednej časti vytvořené vedenie pre nosnúdošku, na ktorú sa připevňuje skúšaný hyd-rogenárotor pomocou upínacích valcov zasu-nutých do centrálneho krúžku, polohovanýaretačným kolíkom a v ktorej je vytvořenývývod pre médium v tvare odpruženého puz-dra s těsněním. K prednej časti rámu je při-pevněný priečnik so sacím košom a odpru-ženými hubicami opatřenými těsněním. Vzadnej časti rámu je umiestnený domček prenáhonový hriadel' hydrogenerátora, na jed-nej straně ukončený ozubeným kolesom vpracovnej polohe zaberajúcím do ozubenéhokolesa hydrogenerátora, na protilahlej stra-ně opatřený náhonovým motorom. Nosnádoska je s rámom spojena priamočiarým mo-torom a má stavitelný doraz pre nastavenieprevádzkovej vole ozubenia. Veko nádoby jeopatřené telesom s odpruženými hubicami stěsněním. Výhodou popsaného riešenia je koncepčnájednoduchost' a z toho vyplývajuca spolehli-vost a nízká cena zariadenia, čo je dosiah-nuté jediným mechanizmom - nosnou dos-kou s vedením, ovládanou priamočiarým mo-torom, ktorý obstarává přepravu hydrogene-rátora z nakladacej polohy do pracovnej, spo-jenie kinematického mechanizmu náhonu ahydrogenerátora, napojenie sacích a výtlač-ných hubíc na prislúchajúce otvory hydroge-nerátora a jeho akustické uzavretie do ná-doby. Všetko prebieha automaticky v jednompracovnom zdvihu priamočiarého motora,bez namáhávej, monotónej manualnej prá-ce obsluhy s připojováním hadic, prírub a náhonu. Takýmto riešením riiekolkonásobnevzrastá kapacitně využitie skúšobného za-riadenia. Podstatné sa zlepšia hygienické apracovně podmienky obsluhy, k čomu pris-pieva aj akustické odizolovanie skušobné-ho hydrogenerátoru jeho uzavretím do nádo-by skúšobného zariadenia. Tiež je zvačšejmiery zabráněné styku obsluhy s médiom.The above-mentioned drawbacks are eliminated by the device according to the invention, which is based on the fact that it is formed by a container with a lid in which the frame is supported by the spring inserts. The frame has a frontal guide for the carrier, to which the tested hydraulic motor is mounted by means of clamping rollers inserted into the central ring, by a positioning pin and in which a spring-shaped outlet for a spring-loaded sleeve with a seal is formed. To the front of the frame is a crossbar with suction basket and spring-loaded nozzles fitted with a seal. At the rear of the frame there is a house of the drive shaft of the hydraulic pump, on one side terminated by a gear wheel in the working position engaging the gear wheel of the pump, provided with a drive motor on the opposite side. The nosepiece is connected to the frame by a linear motor and has an adjustable stop for adjusting the operating tooth of the toothing. Container lid fitted with spring-loaded nozzle body. The advantage of the described solution is the conceptual simplicity and consequently the reliability and low cost of the device, which is achieved by a single mechanism - a support plate with a guide, controlled by a straightforward motor, which transports the hydrogenator from the loading position to the work station. connection of the kinematic mechanism of the drive and hydraulic generator, connection of the suction and discharge nozzles to the corresponding holes of the hydrogenator and its acoustic closing into the container. Everything is done automatically in a single stroke stroke of a linear motor, without straining, monotonous manual operator work with connecting hoses, flanges and drive. Such a solution increases the capacity utilization of the trial device multiple times. It is essential to improve the hygienic and operational conditions of the operator, which is also due to the acoustic stripping of the test hydrogenerator by closing it into the test equipment tank. Also, the operator is prevented from contacting the media.

Zariadenie s použitím zakladacieho robo-ta respektive jednoúčelového manipulátoraumožňuje plnú automatizáciu skúšania.The device, using the loading robot or single-purpose manipulator, enables the testing to be fully automated.

Na přiložených výkresoch je schematickyznázorněný příklad vyhotovenia zariadeniapodlá vynálezu, kde na obr. 1 je znázorněnézariadenie v náryse, na obr. 2 je rez A—A ana obr. 3 je rez B—B zariadením. Na obr. 4je pohlad na nosnú došku bez skúšanéhohydrogenerátora a na obr. 5 a 6 sú řezy od-pruženým aretačným kolíkom, odpruženýmičapmí a vývodom pře médium z prvého okru-hu hydrogenerátoru. V nádobě 1 s odklopným vekom .2 je napružných lůžkách 3 uložený rám 4. V jehoprednej časti je vytvořené vedenie 5 pre nos-nú došku 6 kinematicky zvázanú s rámom 4priamočiarým motorom 11. Skúšaný hydro-generátor 20 je uložený na nosnej doske 6v centrálnom krúžku 22 polohovaný na od-pružený aretačný kolík 23 a upnutý dvomiupínacími valcami 7. Na prednú část rámu4 je připevněný priečnik 12 nesúcl sací koš13 s odpruženými hubicami 14 opatřenýminákružkami s těsněním 10. Medzi sacím ko-šom 13 a hubicami 14 sú umiestnené neza-kreslené škrtiace elementy pre nastaveniesacích odporov. V zadnej časti rámu 4 je u-miestnený náhon hydrogenerátoru, pozostá-vájúci z náhonového hriadela 17 uloženého vložiskovou! domčeku 16 a na stpane prílieha-júcej k hydrogenerátoru ukončeného ozube-ným kolesom 18 a na protilahlej straně ná-honovým motorom 19. Náboj domčeka 16 pre-chádza otvorom v nádobě 1 utěsněným profi-lovým těsněním 29. Prevádzková vůla v o-zubení náhonu sa nastaví stavitelným dora-zom 30 umiestneným na nosnej doske 6 vo-či opierke 21 na vedení S. Odklopné veko 2má v mieste výtlačného otvoru hydrogene-rátora 20 umiestnené teleso 25 s hubicou 14pre odvod tlakového média. Vo veku 2 jeosadený svorník s nosom 27, ktorý v pracov-nej polohe t.j. pri uzavretom veku je v sty-ku s uhlovým tiahlom 28 spojeným s nosnoudoskou 6. Takto vytvořený zámok veka mož-no pri nižších tlakoch hydrogenerátora na-hradit závažím 26. V nosnej doske 6 je tak-tiež uložené odpružené puzdro 9 s těsněním10 slúžiace ako vývod 8 tlakového média zhydogenerátora .20 a tiež tri odpružené ča-py 24.In the accompanying drawings, an exemplary embodiment of the device according to the invention is shown, in which the device is shown in FIG. 1, FIG. 2 is a section A-A and FIG. 3 is a section through B-B device. FIG. 4 is a view of the support plate without the tested hydrogen generator, and FIGS. 5 and 6 are sectional views of the resilient locking pin, spring-loaded, and outlet of the first circuit of the pump. In the container 1 with the hinged lid 2 there is a frame 4 supported by the spring-loaded beds 3. In the front part there is a guide 5 for the support plate 6 kinematically bound to the frame 4 by a straight-line motor 11. The tested hydro-generator 20 is mounted on the support plate 6 in the central ring 22 is positioned on the resilient locking pin 23 and clamped by two-squeezing rollers 7. A cross-member 12 supporting the suction basket 13 with spring-loaded nozzles 14 is provided on the front part of the frame 4 with ringlets with a seal 10. Non-drawn throttles are located between the suction basket 13 and the nozzles 14 elements for setting resistances. In the rear part of the frame 4 there is located a drive of a hydraulic generator, consisting of a drive shaft 17 mounted in the insert! the housing hub 16 passes through the opening in the container 1 through a sealed profile seal 29. The operating clearance in the gear-toothing is driven by a gear 16 terminated by a toothed wheel 18 and a counter-motor 19. is adjusted by means of an adjustable shaft 30 located on the support plate 6 in the support 21 on the guide S. The hinged lid 2 has a nozzle body 14 disposed at the location of the discharge opening of the hydrogenator 20 for the discharge of the pressure medium. In the lid 2, a bolt with a nose 27 is mounted, which in the working position, ie at the closed lid, is in contact with the angular rod 28 connected to the bearing plate 6. The lid lock thus formed can be replaced by a weight 26 at lower pressures of the pump. Thus, a spring-loaded sleeve 9 with a seal 10 is also provided in the carrier plate 6, serving as a outlet 8 of the pressure medium from the hydro-generator 20, as well as three sprung parts 24.

Na popisovanom skúšobnom zariadení saprevádzajú skúšky dvojokruhových hydroge-nerátorov s vývodmi v troch smeroch — dvasacie vývody sú umiestnené v spodnej častihydrogenerátora 20 výtlak prvého okruhusmeruje do nosnej došky 6 a druhého okru-hu do veka 2 nádoby 1. V základnom posta-Two-circuit hydro-condensers with outlets in three directions are connected to the described test equipment - the wiring outlets are located in the lower part of the hydro-generator 20 the discharge of the first circuit directs to the carrier 6 and the second circuit to the container lid 2.

Claims

242240 of the device, the support plate 6 of the container 1 is extended. By means of a manipulator, the operator of the hydraulic pump 20 places it in the central ring 22 and rests against the three extended spring pins 24 with the front face flange. Now the hydrogenerator 20 can be pivoted until the spring-loaded locking pin 23 engages the hole in the hydro-generator flange 20 without fears that it will damage the seal 10 in the housing 9. The operator will command the throttle 20 to be clamped by the clamping rollers 7 to pull it on the flange to the support plate S, whereby the spring pins are retracted until the pump flange is facing away rests on the support plate 6. After the pressure of the medium rises in the ring of the clamping rollers 7, the operator starts the measuring cycle. The uranium motor 11 pushes the carrier 6 in the guide 5 with the pump 20 into a container

1. The lid 2 with the weight 26 supported on the undrawn pulley on the support plate 6 follows its movement and the inclination until the adjustable end 30 rests against the support 21 and is deflected by the guide 5 and the support plate 6. the gear 18 with the gear wheel of the pump 20. The spouted nozzle 14 on the cross member 12 is the seal 10 in contact with the face of the suction opening and the spring-loaded nozzle 14 in the housing 23 is in contact with the face of the discharge through the seal 10 Now, the testing is automatically started, consisting of: pressure-free running, overpressure running and actually measuring with varying turning and pressure parameters. The pressure of the media in the clamping rollers 7 and in the straight-line motor 11 maintains a constant engagement of the toothing and contact of the bushes 14 with the outlets of the pump 20 independently of its varying pressure and power parameters. The safeguard against the accidental movement of the lid 2 and hence the dock 6 is converted by the position sensor, preferably located at the end of the lid 2, from the axis of its folding. By solving the support part of the device as a separate frame, a rigid structure with small construction dimensions and low demands on the rigidity of the container itself has been achieved. OBJECT

1. Test apparatus, in particular for multi-stage hydraulic generators with outflow openings in three directions, characterized in that a container (1) with a hinged lid (2) is mounted in which a frame (4) in the front part is mounted on the flexible beds (3) of which a support plate (6) with clamping rollers (7) and outlets (8) for working medium of the hydrogenerator (20) is mounted in a guide (5) in a spring-loaded housing (9) with a seal (10) connected to the frame (4) a linear motor (11), wherein a crossbeam (12) is attached to the front of the frame (4) with the suction basket (13) and spring-loaded nozzles (14) so that the nozzle collar (15) is in the working position ( 14) provided with a seal (10) in contact with the face of the suction opening of the pump (20) in the rear part of the frame (4) is a drive shaft (16) placed on the side adjacent to the drive shaft (17) to a hydrogenator (20) terminated by a gearwheel (18) in a working position engaged with the toothed with the wheel of the hydraulic pump (20) and on the opposite side provided with the drive motor (19), wherein the support plate (6) has an adjustable stop (30) for adjusting the operating tooth of the toothing and the lid (2) is provided with a telescope (25) ) with spring-loaded nozzles (14) with a collar (15) provided with a seal (10) which is in contact with the front face of the discharge opening of the pump (20) in the working position.

Test device according to claim 1, characterized in that the support plate (6) is provided with a central ring (22) with a spring-loaded locking pin (23) and at least a thromiod-springed pin (24).

Test device according to items 1 and 2, characterized in that a weight (26) is placed on the lid (2) of the tank (1).

4. Apparatus according to claim 1, characterized in that a collar with a nose (27) is provided in the lid (2) and is in contact with the angle rod (28) associated with the support plate (6) in the working position. . 2 sheets of drawings