CS212422B1

CS212422B1 - Equipment for the production of venous composite materials

Info

Publication number: CS212422B1
Application number: CS31677A
Authority: CS
Inventors: Lubor Zak
Original assignee: Lubor Zak
Priority date: 1977-01-11
Filing date: 1977-01-11
Publication date: 1982-03-26

Abstract

Vynález sa týká zariadenia na výrobu žilových kompozitných materiálov odlievaním žil cez chladiace trysky a ich zalievaním obalovou zložkou a chladnutím v krygtalizátore. Účelom vynálezu je zariadenie na výrobu žilových kompozitných materiálov kontinuálnym spdsobom s cielom vyrobit pevné, korozivzdorné materiály, alebo supravodivě materiály, při zníženom odpade, spotrebovanej energie, na jednoúčelovom zariadení schopnom plnej automatizécie. Uvedeného účelu sa dosiahne zariadením, v ktorom roztavená žilová zložka je chladená v chladiacej tryske na tuhé žily, či profil, uchopená do dutého přípravku a zalievaná obalovou zložkou a výsledný kompozitný materiál tuhne v chladiacom kryétalizátore.The invention relates to a device for the production of core composite materials by casting cores through cooling nozzles and pouring them with a coating component and cooling in a crystallizer. The purpose of the invention is a device for the production of core composite materials in a continuous manner with the aim of producing solid, corrosion-resistant materials, or superconducting materials, with reduced waste, energy consumption, on a single-purpose device capable of full automation. The stated purpose is achieved by a device in which the molten core component is cooled in a cooling nozzle for solid cores or profiles, gripped in a hollow fixture and poured with a coating component and the resulting composite material solidifies in a cooling crystallizer.

Description

1 2124221 212422

Vynález sa týká zariadenia na výrobu žilových kompozitných materiálov odlievaním žila ich zalievaním obalovou zložkou a tuhnutím v kryStalizétore.BACKGROUND OF THE INVENTION The present invention relates to an apparatus for the manufacture of vein composite materials by casting having been lined with a coating component and solidified in a crystallizer.

Doslal’ sú u nás známe jednoúčelové zariadenia na výrobu kompozitných materiálov lenv oblasti spracovania sklolaminátových tyčí a prófilov táháním, vo formě liniek nepretrži-tej výroby našej i zahraničnej konštrukcie. V oblasti kovov jednoúčelové zariadenie na výrobu žilových kompozitných materiálovnie je a výroba je založené na využití klasických tahacích stolíc zapuzdrovaním do obalo-vého materiálu. V procese výroby dochádza ku vysokému ťažko spracovatefnému odpadu, vý-roba je diskontinuálna, pracná, náročná na rozmanitost zariadeni, a počet kvalifikovanýchpracovnikov.There are known single-purpose devices for the production of composite materials in the area of fiberglass rods production and towing, in the form of continuous production lines of our and foreign construction. In the field of metals, a dedicated vein composite material manufacturing facility is based on the use of conventional pulling stools by encapsulating the packaging material. In the production process there is a high amount of hard-to-process waste, the production is discontinuous, labor-intensive, complex to the equipment, and the number of skilled workers.

Vo svete sa tieto postupy robia oddelene a tým si vyžadujú vačšie nároky na zariade-nia, na pracovný priestor i spotřebovaná energiu. Známe je zalievanie žil predtým vyrobe-ných tvárněním, nie je však vyriešené fixovanie a stabilizovanie viacerých žil efektívnymspdsobom.In the world, these processes are done separately and thus require greater equipment, work space and energy consumption. It is known to water veins previously made by molding, but fixing and stabilizing multiple veins in an efficient manner is not solved.

Vyššie uvedené nevýhody odstráňuje zariadenie podl’a vynálezu, ktorého podstata spo-čívá v tom, že žilový materiál sa najprv odlieva odlievacou sústavou na drdty, či profily,a po stuhnutí v chladiacej tryske sa zalievajú zalievacou sústavou obalovým materiálom,pričom materiál tuhne na kompozitný polotovar v kryštalizátore.The aforementioned drawbacks are eliminated by the device according to the invention, the principle of which is that the core material is first cast by a casting system onto the bricks or profiles and, after solidification in the cooling nozzle, is sealed by the casting system by the packaging material, the material solidifying to the composite semifinished product in the crystallizer.

Podstata zariadenia spočívá v tom, že před zalievacou sústavou obalovej zložky, tvo-řenou taviacou alebo udržiavacou pečou, zalievacimi kanálikmi, je umiestnená odlievaciasústava tvořená kryštalizátorom přepojeným so zásobníkom s chladiacim médiom, pričomuchopenie a posuv odlievaného polotovaru zabezpečuje posuvné jednotka. Výhoda vynálezu spočívá v tom, že týmto zariadením mdžeme vyrobit kompozitný materiáls vačšim počtom žil, o nekonečnej dížke, PubovoPného tvaru či prierežu, vykazujúci podPavoPby materiálu alebo nízku hmotnost a vysoká pevnost, alebo supravodivými vlastnosťamiči materiál s profilovanou žilou s dobrými pevnostnými vlastnosťami a vysokou korozivzdornos-ťou bez akýchkoPvek 3alších úprav.The essence of the device is that a casting system consisting of a crystallizer connected to the coolant reservoir is placed in front of the sealing assembly of the container component, formed by the melting or holding bake, by the pouring ducts, whereby the sliding unit is provided by the grip and feed of the cast part. The advantage of the invention is that the device can produce a composite material with a greater number of cores, an infinite length, a Pub-shaped shape, or a material having a low weight and high strength, or a superconducting material with a profiled vein with good strength properties and high corrosion resistance. without any further adjustments.

Stabilizovanie a fixovanie žil či profilu je vyriešené efektivne použitím dutého pří-pravku s otvorom v čele hornéj časti. Zariadenie je kontinuálně, šetří počet pracovnýchsil, počet zariadeni, energiu, pri vytváraní nových materiálov o nových vlastnostiach.Stabilizing and fixing the veins or profile is solved efficiently by using a hollow preparation with an opening at the head of the upper portion. The device is continuous, saving the number of workforce, the number of devices, energy, creating new materials about new features.

Na pripojenom výkrese sú znázorněné tri příklady prevedenia zariadenia na výrobu ži-lových kompozitných materiálov podl’a vynálezu, kde na obr. 1 je znázorněné zariadenie navýrobu viacžilového kompozitného polotovaru, na obr, 2 a obr. 3 sú 3alšie příklady zaria-denia na výrobu jednožilového profilovaného kompozitného materiálu s intenzívnym chladenímžilovej zložky.In the accompanying drawing, three examples of embodiments of an apparatus for the production of composite composites according to the invention are shown, in which: Figure 1 shows a device for producing a multi-core composite blank; in Figures 2 and 3 there are further examples of manufacturing equipment; single core profiled composite material with intensive cooling core.

Zariadenie podPa vynálezu ako celok pozostáva zo základných funkčných skupin, tvo-řených odlievacou sústavou žilovej zložky 01 . 02, Oj., chladiacou sústavou žilovej zložkyII. 12, JI, li, li, zalievacou sústavou obalovej zložky 21 . 22, 23. 24. 25. chladiacousústavou kompozitného materiálu 21, 32. 21, 34 a posuvnou jednotkou 45.The device according to the invention as a whole consists of the basic functional groups formed by the casting system of the core component 01. 02, Oj., A cooling system of a venous component II. 12, 11, 11, 11, with the embedding system of the packaging component 21. 22, 23, 24, 25 by the cooling assembly of the composite material 21, 32, 21, 34 and the sliding unit 45.

Odlievaciu sústavu žilovej zložky tvoří zásobník 01 žilovej zložky spojený s pečou Oj.a roztavenou žilovou zložkou 02. Pec 01 je přepojená s chladiacou sústavou žilovej zložkycez chladiacu trysku 11. chladenú chladiacim médiom 12. ktoré tečie chladiacim púzdromJI, a na žily 14 vystupujúce z chladiacej trysky 11 striekajú chladiace trysky 15 sekun-dárného chladenia chladiace médium 16.The molding system of the venous component forms a reservoir 01 of the venous component associated with the baking O 1 and the molten venous component 02. The furnace 01 is coupled to the cooling system of the core component by a cooling nozzle 11 cooled by a coolant 12 flowing through the cooling sleeve and to the veins 14 exiting the coolant the nozzles 11 spray the cooling nozzles 15 of the secondary cooling coolant 16.

Zalievacia sústava obalovej zložky sa skládá zo zásobníka obalovej zložky 21 umiestne-ného nad pečou 23 s obalovou zložkou 22 v roztavenom stave, ktorá ústi cez zalievacie ka-The casing assembly of the container component consists of a container of container component 21 disposed over the container 23 with the container component 22 in the molten state, which passes through the container

Claims

212422 2 of the sleeves 24 into the watering space 25. The cooling system of the composite material of the screed The calorifier 31 with the cooling medium 32 and the composite material protruding therefrom, spray the nozzles 33 with the cooling medium 34. A movement unit 45 is placed under the opacifier. from which the molten material 02 flows into the cooling system where it is cooled in the cooling nozzle 11 and the cooling medium 12 is cooled in the cooling housing 13 and solidified. the core material 14 is sprayed with secondary cooling coolant nozzles 15 by coolant 16. | The vacuum-bonded stiffened core material 14 in the holes 101 of the hollow jig 100 is encapsulated by the packaging component 22 which flows from the furnace 23 through the embedding channels 24 to the embedding space 25.a the composite material thus formed is cooled in the sheath 31 and injected. In FIG. 1 and FIG. 2, there are examples of another arrangement of the same, but simplified, functional systems. On each of these devices, in an area with a liquid core component 02, an inert gas circuit, a vacuum circuit, is connected to the material component and technology in the furnace component 22 in furnaces 02, 23 in the area of the embedding space 25. By means of the device according to the invention it is possible to produce a continuous multi-core semi-finished product of different number of cores, different profile and shape, used as structural elements in construction, transportation, in the aerospace industry (beams), as superconductors in the electro-technical industry, in the core. technology, in transport, and for high corrosion-resistant properties, achieved without any further adjustments in construction, transport, as well as in the consumer sector (constructions for children's games, window frames, etc.).

CLAIMS: 1. A device for producing vein composite materials, characterized in that it assembles from a casting system a core component formed by a casting bake (03) leading into a cooling system formed by a cooling nozzle (11) and connected to a baking molding system (23). of the packaging component with a hollow preparation (100).

2. A device for producing composite materials according to claim 1, characterized in that the hollow device (100) has openings (101) in the form of a molded core component (14) on its upper face.

3. A device for producing composite materials according to claim 1 or 2, wherein the casting system and the casting system are connected via a molding space (25) and through the molding component (22) to the molding component (22). a composite material opacifier (31). 1 sheet of drawings Severografia, n. P., Plant 7, Most