CN88211510U

CN88211510U - Improved roller for biscuit make-up machine

Info

Publication number: CN88211510U
Application number: CN 88211510
Authority: CN
Inventors: 金海圻
Original assignee: Individual
Current assignee: Individual
Priority date: 1988-03-12
Filing date: 1988-03-12
Publication date: 1988-12-28

Abstract

The utility model discloses a novel forming mechanism roller for the biscuit. The metal module is made by the method of the 'investment process', and the metal module is pressed in the recess which is opened on the roll cylinder and which is the same as the contour shape of the module. The edge of the metal module presents a circular arc shape, and the shape of the edge of the metal module is the curved face shape consistent with the surface of the roll. The roller of the utility model has the advantages of certain strength possession, precision and clean, delicate pattern, and easy demoulding.

Description

Improved roller for biscuit make-up machine

The utility model relates to biscuit former field, is the die for special purpose roller member of pattern of rolling or roll-turning biscuit make-up machine.

Existing mould roller is that cylinder iron roller makes up with plastic module and makes.Get on the bus at the cast iron roller and to cut several and the wide groove of plastic module, plastic module is generally the square curve form consistent with the roller face that have, the centre has negative area to be the die of biscuit dough, and die can be circle, ellipse, rectangle etc., and it is the cookie cutter that is carved with pattern.Plastic module is embedded in the roller bar groove line by line, and there is the Luo Ding circular hole at the plastic module back side, and available one piece of Luo Ding is fixed on the roller, and the mould roller that uses in the production now that Here it is is referring to accompanying

drawing

7 and 8, and such mould roller has following shortcoming on using:

1, the mould roller adopts plastic module to form, and lack easy to wear, broken, service life.

2, the plastic module gabarit is thick big, and therefore, same its arranged blocks number of specification mould roller reduces, and influences biscuit production capacity.

3, decorative pattern is not meticulous.

When 4, being combined into the mould roller, its labor content is very big.

The purpose of this utility model is in order to improve the use value of mould roller, to overcome above-mentioned shortcoming, a kind of novel biscuit molding machine die roller being provided.

The utility model is achieved like this: the metal module that becomes with precision-investment casting combines a kind of all-metal mould roller.Feature of the present utility model is that metal module is pressed in the depression identical with module gabarit shape that has on the roller face, and the edge of metal module is a circular arc, has the curve form consistent with the roller face.

According to shape, thickness and the decorative pattern that will produce biscuit, can use easy material processed earlier earlier, become master mold as high-quality timber or gypsum sculpture.Master mold will become circular-arc consistent with mould roller face.Suppress wax-pattern with master mold, being coated with extension fire proofed wood slip again on wax-pattern becomes shell, but shell stiff back heating becomes metal module with molten the going of wax-pattern with regard to casting metals.Metal material can be cast with aluminium alloy, copper alloy, stainless steel etc.

The cast iron roller makes its specification that is suitable for the biscuit make-up machine after turning processing, and on the tube face a plurality of depressions identical of milling with the metal module gabarit, metal module is pressed into, require tight fit, the edge requirement of metal module is concordant with the roller face.The arrangement standard: biscuit neighboring edge required distance is no less than 10 millimeters, but excessive neutral gear can not be arranged; Biscuit, all circles, ellipse all will be staggered, and purpose is to make same area cure the biscuit pieces number to increase, and avoids excessive neutral gear as far as possible, and biscuit is heated evenly in the process of curing, and the finished product color and luster is unified.The mould roller of existing plastic module combination does not reach above-mentioned standard.The utility model also can adopt the mould roller of the band edge of a knife, and at this moment, its edge of a knife must be higher than the roller face, and the module of the band edge of a knife will comprise into the blade portion branch when making mold, and the metal module of casting and the edge of a knife are linked as an integral body, and be more sturdy and durable.

Its advantage of the utility model all-metal mould roller has:

1, long service life is not is not worn and torn, and higher mechanical strength is arranged.

2, Zhu Zao module contour dimension is little, have and the biscuit similar shapes, favourable module is rationally closely arranged, and compares with the plastic module of the same specification biscuit of irregularly shaped composition with circular, ellipse especially, its number of modules increases, and can improve biscuit production capacity.

3, metal module is accurate, bright and clean, decorative pattern is careful, system during biscuit the demoulding easy, biscuit that can production impression grace.

4, this mould roller adopts the module of hot investment casting, and chipping allowance is few, when it is combined into the mould roller, and the corresponding minimizing of labor content, the accuracy height, not yielding, when make-up machine transposing mould roller, easy to operate.

The utility model all-metal mould roller can be cast the system combination according to different needs applicable to the mould roller of the various decorative pattern biscuits of the different shape that rolls pattern make-up machine and roll-turning make-up machine.

The utility model all-metal mould roller is the special-purpose member of the pattern of rolling or roll-turning biscuit make-up machine.Be installed in during application on the mould roller position, its power is by the make-up machine interlock, and its function is by make-up machine dough to be pressed to fill out in the model of mould roller, becomes the green compact biscuit through demoulding action then and comes off on conveyer belt.Require model bright and clean meticulous, can make the demoulding of biscuit base easily, arrange just neat, decorative pattern is clear.Metal module with precision-investment casting can reach this kind requirement fully.

The mould roller of the band edge of a knife can be installed and used on roll-turning make-up machine, be the dough sheet on the conveyer belt is pressed decorative pattern and to cut down, separate green compact and tailing by slitting mill then, require with above-mentioned to roll the pattern forming machine identical, also can reach this kind requirement fully with the metal module of precision-investment casting.

Now the utility model is further described in conjunction with the accompanying drawings and embodiments in following:

Fig. 1 is the utility model biscuit make-up machine with the looking squarely and partial sectional view of mould roller, wherein: 1---roller, 2---the roller face, 3---the roller axle, 4---the depression on the roller face, 5---metal module.

Fig. 2 is the metal module perspective view, wherein: 6---the module edge part, 7---the negative area of module has decorative pattern, i.e. biscuit moulding moulage part.

Fig. 3 is looking squarely of metal module and cutaway view.

Fig. 4 is the module that has the edge of a knife, wherein: 8---have the module edge of the edge of a knife.

Fig. 5 is the depression of milling on cast iron roller face.

Fig. 6 is the arrangement schematic diagram of biscuit base on the roller face.

Fig. 7 and Fig. 8 are the mould roller that has the bar groove and the square plastic modules of prior art.

With reference to Fig. 1, the utility model biscuit molding machine die roller is mainly by cast iron roller 1, the roller face of cylinder 2, and roller axle 3, the metal module made from the precision-investment casting method 5 assembles.The roller face of cylinder 2 is provided with a plurality of depressions 4 identical with the gabarit shape of metal module 5, the edge 6 that is pressed into the metal module of depression 4 with tight fit is circular-arc, metal module such as Fig. 2, shown in Figure 3, the edge upper surface of metal module has and the corresponding to curve form in the roller face of cylinder, and is promptly concordant consistent with the roller face.The middle negative area 7 of metal module 5 is a biscuit moulding moulage part, and biscuit dough is contained in wherein, and its bottom is carved with pattern.

As shown in Figure 4, metal module 5 also can be made into the form that has the edge of a knife, and its mouth top, edge is connected with the edge of a knife 8, and the edge of a knife 8 must be slightly above roller tube face, the metal module of the band edge of a knife, and its edge of a knife and metal module can be linked as an integral body.

The milling one-tenth depression 4 identical on the roller face of cylinder 2 with metal module gabarit shape, as shown in Figure 5.

The spread pattern of module can be arrangement arranged side by side, also can be staggered, and all will be staggered for circular, oval biscuit, and require biscuit neighboring edge distance to be no less than 10 millimeters, can not be apart from excessive.The spread pattern of round die block can be referring to Fig. 6.

Fig. 7, Fig. 8 are mould roller and the square plastic module that has the bar groove of the prior art, as with comparative example of the present utility model.

Claims

1, a kind of biscuit molding machine die roller, by roller 1, cylinder roller face 2, roller axle 3, module 5 is formed.It is characterized in that cylinder roller face 2 is provided with a plurality of and the identical depression 4 of module 5 gabarit shapes, module 5 is a kind of metal module that makes with the precision-investment casting method, the edge 6 that is pressed into the metal module of depression 4 with tight fit is a circular arc, have and the consistent curve form of cylinder roller face, the centre of metal module 5 is a negative area 7, be biscuit moulding moulage part, its bottom is carved with pattern.

2, mould roller according to claim 1, the spread pattern that it is characterized in that described cylinder roller face 2 upper modules can be arrangement arranged side by side, also can be staggered, and be staggered pattern for circular, oval biscuit, biscuit base neighboring edge distance is no less than 10 millimeters, and unsuitable distance is excessive.

3, mould roller according to claim 1 is characterized in that described metal module 5 also can be made into the form that has the edge of a knife, is connected with the edge of a knife 8 on module edge mouth top, and the edge of a knife 8 is slightly above roller tube face, and the edge of a knife 8 can be processed with metal module and be linked as an integral body.