CN86101127A - Vertical rinsing, drawing, high-effective smooth washer - Google Patents

Vertical rinsing, drawing, high-effective smooth washer Download PDF

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Publication number
CN86101127A
CN86101127A CN86101127.9A CN86101127A CN86101127A CN 86101127 A CN86101127 A CN 86101127A CN 86101127 A CN86101127 A CN 86101127A CN 86101127 A CN86101127 A CN 86101127A
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China
Prior art keywords
fabric
washing lotion
pressure roller
layer
suction
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CN86101127.9A
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Chinese (zh)
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CN1012972B (en
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应永铭
张桦
吴庆
林良忠
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应永铭
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Priority to CN 86101127 priority Critical patent/CN1012972B/en
Publication of CN86101127A publication Critical patent/CN86101127A/en
Publication of CN1012972B publication Critical patent/CN1012972B/en
Expired legal-status Critical Current

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Abstract

A kind of vertical rinsing, drawing, high-effective smooth washer, its characteristics: have the suction of dashing and wash mechanism, this mechanism is made up of the transmission deflector roll that flushing and sucking type bleaching and dyeing roller and outsourcing steel wire (or arrangement is covered with through hole) are used as pressure roller.When washing cloth, under the pressure roller effect, towards suction roll rubber surface strain, its surface pitting Volume Changes produces positive negative pressure in fabric side, forces washing lotion to penetrate fabric, improves detersive efficiency and product quality.Its shallow-water tank is stacked vertical arrangement, dwindles floor space, and washing lotion is a level with the submergence pressure roller, and the contrary fabric traffic direction of low water level flows, fabric from bottom to top, washing lotion overflow successively reduces the water consumption.Dash to inhale the washing process fabric and be immersed in all the time in the washing lotion, be beneficial to impurity and separate with fabric or spread, be beneficial to the raising wash temperature.

Description

Vertical rinsing, drawing, high-effective smooth washer
The present invention relates to the open soaper of a fabric, particularly vertical rinsing, drawing, high-effective smooth washer, be applicable to textile printing and dyeing industry.
To make the removings such as natural impurity, slurry, loose colour of fabric all just utilize the deflector roll and the roll of rinsing machine in the existing printing technology, make fabric drag liquid, roll roll compacting to finish.Because the impurity of fabric not only is present in fabric face, only depend on above-mentioned way washing, detersive efficiency is low, poor product quality (for example stamp post processing open washing).Although adopt the washing of multiple-grooved repeated multiple times, product quality is still not ideal enough.This lotion consumption is big, and sewage quantity increases, and environmental pollution is serious, and coal, electricity, water equal energy source consumption are big, printing and dyeing cost height, and labor productivity is low.Existing rinsing machine all adopts the horizontal arrangement architecture of tank, and structure is huge, and floor space is big.At above-mentioned disadvantage once the someone did improvement.For example in open soaper, insert the rope form rinsing machine,, make fuselage huger though on clean result, increase; Operate complicated; Fabric easily produces and takes flower, and polyester-cotton blend product forms defects such as streak.
The objective of the invention is to provide a vertical rinsing, drawing, high-effective smooth washer, it not only can be efficiently the thorough impurity of cleaning fabric, improve the quality of products, and energy consumption economizes (mainly being that water, electricity, consumption of coal are economized), sewage quantity is few, floor space is little.
Invent and be achieved in that 1, design the suction of dashing that to force washing lotion to penetrate fabric and wash mechanism.On open soaper, adopt flushing and sucking type bleaching and dyeing roller promptly towards suction roll and the active deflector roll (being pressure roller) used as pressure roller, pack steel wire (or arrange be covered with through hole) on the pressure roller,, in the suction roll surface pitting, be full of washing lotion owing to install and be immersed in the washing lotion towards suction roll, pressure roller.Fabric wraps on suction roll during work, pressure roller presses towards suction roll, form contact-making surface, when the roller rotation, be out of shape with pressure roller contact portion surface compression towards suction roll, the shrinkage pool volume reduces, and washing lotion produces pressure in the shrinkage pool, the fabric inside and outside differential pressure is gone out washing lotion, and the yarn mesh (or through hole) on pressure roller that penetrates fabric flows out.When pressure roller is left on this surface of suction roll, surface elasticity resets, and produces negative pressure in the shrinkage pool, and the fabric inside and outside differential pressure makes washing lotion penetrate fabric and sucks in the suction roll shrinkage pool, effectively with the contaminant removal in the fabric, improves detersive efficiency and product quality.
2, design makes washing lotion adverse current, overflow type layer by layer.Tank of the present invention is stacked vertical arrangement, the washing lotion height is a standard with the submergence pressure roller, the shallow-water tank washing lotion is the fabric outlet basifacial water inlet from the superiors' tank, overflow at this layer fabric inlet face, enter time upper layer of fabric exit face bottom water inlet, overflowed by this layer fabric inlet face, the contrary fabric traffic direction of washing lotion flows, utilize and conduct oneself with dignity from last successively to underflow stream, fabric remains certain concentration gradient from the groove operation that makes progress of following groove between them, fabric is past more up, rinsing liquid is cleaning more, help fabric and clean, improve detersive efficiency, make full use of the water source, saving water consumption reduces sewage quantity.
3, dwindle floor space, the design is with the horizontal arrangement rinsing machine of traditional tank, make tank into and be stacked vertical arrangement open soaper, dwindled floor space greatly, its floor space only is 10 to 20 of the efficient open width of Shanghai the 5th printing and dyeing mill, a rope form associating rinsing machine, and its number of plies can be done correspondingly to increase or reduce according to the floor height of each applying unit factory building.
In addition because in whole washing process, fabric all is immersed in the washing lotion, makes the water-insoluble impurity that is bonded at yarn or fiber surface fully wetting, and the adhesion between fiber, yarn and the impurity is reduced to bottom line, under suction roll, pressure roller effect, impurity very easily separates with fabric.Then be present between fiber, the yarn and fibrous inside to water-solubility impurity,, make its easier being spread in the washing lotion towards the suction effect with abundant dissolved state.
Because whole washing process carries out in washing lotion, can conveniently improve the washing lotion temperature.The mobility of impurity molecule increases in the washing lotion temperature height, washing lotion, and impurity enters the quantity and the speed increase of washing lotion on the fiber, washing lotion temperature height, and the surface tension of water and viscosity reduce, the expanded separation of impurity on the accelerating fibers yarn, detersive efficiency improves.
The concrete structure of invention is provided by following examples and accompanying drawing thereof.
Fig. 1 is a front of the present invention shape assumption diagram.
Fig. 2 is the layout drawing that dashes suction roll, pressure roller of the present invention left side apparent direction.
Fig. 3 is that outline drawing (drive sprocket layout drawing) is looked on the right side of the present invention.
Describe detail and the working condition that the present invention proposes in detail below in conjunction with figure.With reference to accompanying drawing: with the framework (1) of channel-section steel welding, assembling, seven active deflector rolls of using as pressure roller towards suction roll (2) and seven Baogang's silk screens (or arrange be covered with through hole) (pressure roller) (3) all are housed in every layer, plug-in mounting towards suction roll (2), pressure roller (3) below by transparent plastic make lack a rectangular channel (4) and cover is joined the supporting shallow-water tank of forming of steel plate (20).Two ends towards suction roll (2) all are equipped with sliding bearing (16), sliding bearing is fixed on the movable guiding rail (17), movable guiding rail (17) is joined as slip cap with an end of connecting rod (14), the minor axis slip cap that stretches out of the other end of connecting rod (14) and nut (13) is joined, and is hinged with fixed pin shaft in the middle of the connecting rod.Nut (13) screws with screw mandrel (12), screw mandrel (12) is contained on the retaining rail (15), screw mandrel (12) rotation, and nut (13) is made axial translation along screw mandrel (12), the supporting shaft holder (9) of screw mandrel (12) is contained on the carriage (8), carriage (8) and framework suspension column (1) welding.One end of screw mandrel (12) is equipped with worm gear (10), the engagement of worm gear (10) and worm screw (11), promptly be Fig. 1 left end worm and gear dash the suction roll translation mechanism.Dash the synchronous translation of suction roll translation mechanism by what coaxial worm drove Fig. 1 right-hand member worm and gear.The left end of worm shaft is equipped with regulates sprocket wheel (7), the worm shaft left end of the second layer is equipped with handwheel (5), shake handwheel (5), this layer worm screw and adjusting sprocket wheel (7) drive each layer adjusting sprocket wheel, and worm shaft rotates synchronously, make each layer guide rail (17) drive each layer and do translation synchronously in the same way towards suction roll, when working, closely contact with pressure roller (3) towards suction roll (2) like this, can regulate disengagement when not working, prevent to produce permanent deformation, prolong towards suction roll service life towards the suction roll rubber surface.Retaining rail (15) is to fixedly connected with frame (1), all is immersed in the shallow slot washing lotion towards two ends (comprising bearing (16), movable guiding rail (17)) of suction roll.The bearing of pressure roller (3) one ends (cover is joined steel plate opposite one end) is installed on the crossbeam of frame (1), and be immersed in the washing lotion of wire casing, the other end of pressure roller (3) is bearing in the wire casing cover and joins on the steel plate, it passes the end drive sprocket (18) is housed, motor drives ground floor drive sprocket (18) during work through slowing down, drive sprocket (18) transmission pressure roller (initiatively deflector roll) (3) is until rotating towards suction roll (2), and fabric is transferred, dashes and inhale washing.Second layer drive sprocket is driven by the ground floor drive sprocket, and the 3rd layer of drive sprocket driven by second layer drive sprocket, and complete machine transmission work is finished in transmission successively.

Claims (5)

1, the vertical rinsing, drawing, high-effective smooth washer characteristic is;
(1) has the suction of dashing of forcing washing lotion to penetrate fabric and wash mechanism.
(2) have the washing lotion of making adverse current, the form of overflow layer by layer,
(3) shallow-water tank is stacked vertical arrangement, dwindles floor space,
(4) dash the suction washing process, fabric all is immersed in the washing lotion.
2, machine according to claim 1, it is characterized in that dashing suction and wash mechanism by flushing and sucking type bleaching and dyeing roller (2), active deflector roll (the being pressure roller) compositions of using as pressure roller such as (3) of outsourcing steel wire (or arrange be covered with through hole), for when not working, throw off towards suction roll and pressure roller, prolongation was provided with towards the suction roll translation mechanism on suction roll towards the service life of suction roll rubber surface.This mechanism action is by shaking second layer handwheel (5), making this layer adjusting sprocket wheel (7) drive each layer adjusting sprocket wheel and make the action of each layer worm-and-wheel gear.Worm gear (10) is contained on the screw mandrel (12), and worm gear (10) rotates, and drives each layer feed screw nut and pays, and makes nut (13) make axial translation along screw mandrel (12).Make each layer respectively towards the translation in the same way synchronously of the movable track (17) of suction roll (2) two ends by connecting rod (14).
3, machine according to claim 1 is characterized in that tank is stacked vertical arrangement, and washing lotion is a level with submergence pressure roller (3), and the contrary fabric traffic direction of low water level flows overflow successively.
4, machine according to claim 1 is characterized in that tank is stacked vertical arrangement, and floor space is little, and its number of plies can increase or reduce according to constituent parts factory building floor height.
5, machine according to claim 1 is characterized in that tank adopts transparent plastic to lack a rectangular channel (4) and joins steel plate (20) composition shallow slot with cover, and shallow-water tank is the drawer type plug-in mounting.
CN 86101127 1986-02-20 1986-02-20 Vertical rinsing, drawing, high-effective smooth washer Expired CN1012972B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 86101127 CN1012972B (en) 1986-02-20 1986-02-20 Vertical rinsing, drawing, high-effective smooth washer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 86101127 CN1012972B (en) 1986-02-20 1986-02-20 Vertical rinsing, drawing, high-effective smooth washer

Publications (2)

Publication Number Publication Date
CN86101127A true CN86101127A (en) 1987-09-02
CN1012972B CN1012972B (en) 1991-06-26

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Application Number Title Priority Date Filing Date
CN 86101127 Expired CN1012972B (en) 1986-02-20 1986-02-20 Vertical rinsing, drawing, high-effective smooth washer

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102454017A (en) * 2010-10-18 2012-05-16 吴江二练亚氏印染有限责任公司 Woven cloth washing device
CN104452139A (en) * 2014-12-16 2015-03-25 广东溢达纺织有限公司 Cloth cleaning device and method
CN110373843A (en) * 2019-08-17 2019-10-25 花法科技有限公司 Open width continuously combines rinsing machine
CN110499600A (en) * 2019-08-14 2019-11-26 花法科技有限公司 Aftertreatment technology is dyed in nylon fabric-energy-saving and emission-reduction
CN111575952A (en) * 2020-06-19 2020-08-25 佛山市南海亿棉染织有限公司 Double-head dyeing sizing machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102454017A (en) * 2010-10-18 2012-05-16 吴江二练亚氏印染有限责任公司 Woven cloth washing device
CN104452139A (en) * 2014-12-16 2015-03-25 广东溢达纺织有限公司 Cloth cleaning device and method
CN110499600A (en) * 2019-08-14 2019-11-26 花法科技有限公司 Aftertreatment technology is dyed in nylon fabric-energy-saving and emission-reduction
CN110499600B (en) * 2019-08-14 2022-07-01 花法科技有限公司 Energy-saving emission-reducing dyeing post-treatment process for polyamide fabric
CN110373843A (en) * 2019-08-17 2019-10-25 花法科技有限公司 Open width continuously combines rinsing machine
CN110373843B (en) * 2019-08-17 2024-05-14 花法科技有限公司 Open width continuous combined rinsing machine
CN111575952A (en) * 2020-06-19 2020-08-25 佛山市南海亿棉染织有限公司 Double-head dyeing sizing machine

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Publication number Publication date
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