CN113481677A - Dyeing and dip-dyeing process for wool blended yarns - Google Patents
Dyeing and dip-dyeing process for wool blended yarns Download PDFInfo
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- CN113481677A CN113481677A CN202110749509.6A CN202110749509A CN113481677A CN 113481677 A CN113481677 A CN 113481677A CN 202110749509 A CN202110749509 A CN 202110749509A CN 113481677 A CN113481677 A CN 113481677A
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- dye
- blended yarns
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- 238000004043 dyeing Methods 0.000 title claims abstract description 135
- 210000002268 wool Anatomy 0.000 title claims abstract description 128
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000008569 process Effects 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 62
- 230000007246 mechanism Effects 0.000 claims description 58
- 238000009434 installation Methods 0.000 claims description 26
- 238000007664 blowing Methods 0.000 claims description 15
- 238000001125 extrusion Methods 0.000 claims description 11
- 238000005470 impregnation Methods 0.000 claims description 10
- 238000009970 yarn dyeing Methods 0.000 claims description 7
- 238000007790 scraping Methods 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 230000002035 prolonged effect Effects 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 238000013329 compounding Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 abstract description 3
- 239000000975 dye Substances 0.000 description 61
- 230000009471 action Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 230000007547 defect Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000003115 biocidal effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a dyeing and dip-dyeing process for wool blended yarns, which uses a dyeing and dip-dyeing machine for the wool blended yarns, and the dyeing and dip-dyeing machine comprises a dip-dyeing tank, a material mixing device and a material removing device, wherein the material mixing device is arranged in the dip-dyeing tank, and the material removing device is arranged at the upper end of the right side wall of the dip-dyeing tank. The invention can solve the problems that after the wool blended yarn is dip-dyed for a period of time, the dye naturally sinks and accumulates at the bottom of the dip-dyeing tank, so that the dye distribution of the contact part of the liquid in the dip-dyeing tank and the wool blended yarn is insufficient, the dip-dyeing degree of partial areas possibly exists in the dyed wool blended yarn, so that the color distribution is uneven, the quality of the wool blended yarn is influenced, the dyed wool blended yarn can take the dye out of the dip-dyeing tank when being transported out of the dip-dyeing tank, the dye possibly drops in other working areas, the dye is wasted, and the working areas are possibly polluted.
Description
Technical Field
The invention relates to the technical field of yarn dyeing, in particular to a dyeing and dip-dyeing process for wool blended yarns.
Background
The wool is soft and elastic, can be used for making fabrics such as woolen cloth, woolen yarns, woollen blankets and the like, and the full wool clothes also have the advantages of heat preservation, antibiosis, comfortable wearing and the like.
At present, when dyeing and dip-dyeing wool blended yarns, the following defects generally exist: 1. after the wool blended yarns are dip-dyed for a period of time, the dye naturally sinks and accumulates at the bottom of the dip-dyeing tank, so that the dye at the contact part of the liquid in the dip-dyeing tank and the wool blended yarns is not distributed enough, the contact of the dye and the wool blended yarns is not sufficient, and the surface of the wool blended yarns cannot be fully dyed; 2. the dyed wool blended yarns still have the defects of poor dip dyeing degree in partial areas, so that the color distribution is uneven, and the quality of the wool blended yarns is influenced; 3. when the dyed wool blended yarns are transported out of the dip dyeing tank, the dyes in the dip dyeing tank can be taken out, and the dyes can possibly drip on other working areas, so that the dyes can be wasted, and the working areas can be possibly polluted.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that after the wool blended yarn is dip-dyed for a period of time, the dye naturally sinks and accumulates at the bottom of the dip-dyeing tank, so that the dye distribution of the contact part of the liquid and the wool blended yarn in the dip-dyeing tank is insufficient, the contact of the dye and the wool blended yarn is insufficient, the surface of the wool blended yarn cannot be fully dyed, the dip-dyeing degree of partial areas in the dyed wool blended yarn is still poor, the color distribution is uneven, the quality of the wool blended yarn is influenced, the dye in the dip-dyeing tank can be taken out when the dyed wool blended yarn is transported out of the dip-dyeing tank, the dye can possibly drop in other working areas, the dye can be wasted, the working areas can be polluted and the like.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that a wool blended yarn dyeing dip-dyeing process uses a wool blended yarn dyeing dip-dyeing machine, the machine comprises a dip-dyeing tank, a material mixing device and a material removing device, the material mixing device is arranged in the dip-dyeing tank, and the material removing device is arranged at the upper end of the right side wall of the dip-dyeing tank.
The material mixing device comprises a limiting mechanism, a material mixing mechanism and an air blowing mechanism, the limiting mechanism is symmetrically arranged on the left side and the right side in the dip-dyeing tank, the material mixing mechanism is symmetrically arranged on the left side wall and the right side wall of the dip-dyeing tank, the air blowing mechanism is arranged on the lower side in the dip-dyeing tank, when the material mixing device works, dye solution is poured into the dip-dyeing tank, the wool blended yarn is arranged in the limiting mechanism and is soaked in the dye, the right side of the wool blended yarn is arranged in the material removing device, and the right end of the wool blended yarn is rolled, so that the wool blended yarn moves in the dip-dyeing tank and is dip-dyed, during dip dyeing, the dye in the dip dyeing tank is pushed to the vicinity of the wool blended yarns through the mixing mechanism, and the dye at the bottom of the dip dyeing tank is upwards bulged through the air blowing mechanism to prevent the dye from precipitating, meanwhile, the mixing effect of the mixing mechanism can be improved, so that the dye is fully contacted with the wool blended yarns.
The material removing device comprises a fixed plate, a mounting block and a material removing mechanism, wherein the upper end of the right side wall of the impregnation tank is fixedly provided with the fixed plate, the mounting plate is arranged above the fixed plate, the fixed plate is connected with the front end of the mounting plate through a hinge, the mounting block is uniformly arranged on the opposite side between the fixed plate and the mounting plate, the material removing mechanism is arranged in the mounting block, during specific work, the mounting plate is driven to rotate, so that the mounting plate rotates by taking the hinge as a rotation center to leave the fixed plate, wool blended yarns are placed in an arc-shaped through groove of the mounting block on the fixed plate, then the mounting plate is rotated anticlockwise to enable the mounting plate to be close to the fixed plate, a clamping rod enters a clamping groove, the clamping block is simultaneously extruded into the groove and extrudes a clamping spring, after the clamping rod completely enters the clamping groove, the clamping block extends out of the groove and enters the clamping groove under the elastic action of the clamping spring, the fixing plate and the mounting plate are connected together through the connecting blocks, so that wool blended yarns are clamped between the mounting blocks and are wound at the right ends of the wool blended yarns, the wool blended yarns move in the dip-dyeing pool and are dip-dyed, the dip-dyed wool blended yarns are properly extruded through the material removing mechanism, redundant dyes on the upper portion of the wool blended yarns are extruded into the wool blended yarns, and the redundant dyes are extruded out and flow back into the dip-dyeing pool.
The mixing mechanism comprises square grooves, connecting rods, a mixing plate, a reset spring, a sliding rod, a rack, an incomplete gear and a driving motor, wherein the square grooves are symmetrically formed in the inner sides of the left side wall and the right side wall of the dip dyeing tank, the connecting rods are fixed in the middle parts of the upper side and the lower side of the square grooves, the mixing plate is rotatably installed on the opposite side of the connecting rods through a pin shaft, the lower side of the mixing plate is connected with the square grooves through the reset spring, the upper side of the mixing plate is rotatably arranged on the sliding rods through a second pin shaft, the sliding rods are slidably installed on the upper side of the side wall of the dip dyeing tank, the rack is fixed at one end, located outside the dip dyeing tank, of each sliding rod, the lower side of the rack is meshed with the incomplete gear, the rear end of the incomplete gear is connected with an output shaft of the driving motor, the driving motor is installed on the outer sides of the left side wall and the right side wall of the dip dyeing tank through a motor base, the driving motor drives the incomplete gear to rotate when the incomplete gear is meshed with the rack, drive the rack to the direction motion of being close to the dip-dyeing pond, thereby make the rack promote the slide bar to the motion in the dip-dyeing pond, and the upward side of synchronous dynamic material mixing plate moves in the dip-dyeing pond, the dyestuff solution that promotes the top in the dip-dyeing pond is close to the wool blended yarn, and meanwhile, the downside of material mixing plate moves to the direction of being close to the square groove, and extrude reset spring in step, when incomplete gear revolve to not meshing with the rack, under reset spring's elastic action, the downside of material mixing plate moves to the direction of keeping away from the square groove, thereby the dyestuff solution that promotes the dip-dyeing pond below is close to the wool blended yarn, thereby make the continuous and wool blended yarn contact of the dyestuff solution of the upper and lower side in the dip-dyeing pond, promote the dip-dyeing effect of wool blended yarn.
When the machine is adopted to dye and dip-dye wool blended yarns, the method also comprises the following steps:
s1, yarn installation: the wool blended yarns are pulled and installed on a limiting mechanism, the movement of the wool blended yarns is limited through the limiting mechanism, and the path of the wool blended yarns moving in a dip-dyeing pool is prolonged;
s2, yarn winding: after S1, the right side of the wool blended yarn is installed in a material removing device, and the right end of the wool blended yarn is wound;
s3, mixing material: the wool blended yarns are fully contacted with the dye through the mixing mechanism, and the dye at the bottom is raised through the air blowing mechanism;
s4, excess material recovery: and extruding the redundant dye on the wool blended yarn through a material removing device, and enabling the dye to flow back into the dip-dyeing tank.
Preferably, stop gear include spacing roller, installation pole group and No. two spacing rollers, dip dye the upside symmetry of the pond inner wall left and right sides and rotate and install a spacing roller, dip dye the left and right sides symmetry slidable mounting of pond inner wall and have installation pole group, installation pole group includes the installation pole of two front and back symmetries, and the installation pole slides and sets up on the pond inner wall of dip dyeing, from the top down evenly rotates in the installation pole group and installs No. two spacing rollers.
Preferably, the air-blowing mechanism include breather pipe, automatic exhaust valve, connecting pipe and air pump, evenly be provided with the breather pipe on the diapire of the dip dyeing pond, the even intercommunication in upper end of breather pipe has automatic exhaust valve, the rear side of breather pipe passes the rear side wall of the dip dyeing pond, the rear end intercommunication of breather pipe has the connecting pipe, the right-hand member of connecting pipe is connected with the output of air pump, the air pump passes through the air pump pedestal mounting on the outer wall of the rear side wall of the dip dyeing pond.
Preferably, the rear side of fixed plate open and be equipped with the draw-in groove, it is provided with the joint pole to slide in the draw-in groove, the upper end and the lower extreme of mounting panel of joint pole are connected, the downside rear end of joint pole is seted up flutedly, slidable mounting has the joint piece in the recess, the joint piece is through the joint spring and the groove connection that the longitudinal symmetry set up.
Preferably, the joint piece be trapezoidal, and the up end of joint piece is the plane, the lower extreme of joint piece is provided with the inclined plane, directly get into the draw-in groove when the joint piece downstream of being convenient for, when needs are with fixed plate and mounting panel separation, only need with the joint piece to the recess in the extrusion, make the joint piece carry on completely in the recess can.
Preferably, the depiler mechanism include that the arc passes through the groove, the gyro wheel, the slider, the extrusion spring, scrape flitch and housing spring, the arc has been seted up to the opposite side of installation piece and has been passed through the groove, the working chamber has been seted up in the installation piece, the arc has the gyro wheel through the middle part slidable mounting in groove, both ends rotate about the gyro wheel and install on the slider that bilateral symmetry set up, the slider slides and sets up in the working chamber, the slider is kept away from the arc and is passed through the one end in groove and pass through the extrusion spring and be connected with the working chamber, be provided with on the gyro wheel and scrape the flitch, scrape the both ends and be connected with the working chamber through the housing spring of symmetry about the flitch.
Preferably, the mounting block is connected with the fixing plate and the mounting plate in a threaded connection mode, so that the mounting block is convenient to replace integrally and the material removing mechanism.
Preferably, the lateral surface of gyro wheel be the arc, and the radian passes through the groove with the arc the same, when the gyro wheel moved to suitable position, the arc passes through the groove and just forms a complete cambered surface with the gyro wheel opposite flank, the laminating is on wool blended yarn line.
(III) advantageous effects
1. The invention relates to a dyeing and dip-dyeing process for wool blended yarns, which designs a mechanical device for fully mixing dyes in a dip-dyeing pool under the condition of not influencing the movement of the wool blended yarns in the dip-dyeing pool, so that the dyes are fully contacted with the wool blended yarns, the surfaces of the wool blended yarns are fully dyed, meanwhile, the dyed wool blended yarns can be extruded, the dip-dyeing degree of the inner area of the wool blended yarns is improved, the yarns can be dip-dyed from outside to inside, the quality of the wool blended yarns is improved, and redundant dyes can be extruded and flow back into the dip-dyeing pool;
2. according to the dyeing and dip-dyeing process for the wool blended yarns, the incomplete gear is driven to rotate by the driving motor, so that the rack can reciprocate on the left side and the right side, the upper end and the lower end of the material mixing plate are driven to reciprocate, and under the auxiliary action of the air blowing mechanism, the dye is pushed to be close to the wool blended yarns, so that the dye is contacted with the wool blended yarns as far as possible;
3. according to the dyeing and dip-dyeing process for the wool blended yarns, when the wool blended yarns are wound, the motion of the wool blended yarns is assisted by the rollers, the rollers are tightly attached to the wool blended yarns to move through the elasticity of the extrusion springs, the wool blended yarns are extruded, and the dye permeates into the wool blended yarns;
4. according to the dyeing and dip-dyeing process for the wool blended yarns, when the upper side and the lower side of the wool blended yarns are extruded by the rollers, part of dye is pressed into the wool blended yarns, and the redundant dye can be pressed out and flows back into the dip-dyeing tank, so that the dye is saved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a schematic view of a first perspective structure of the present invention;
FIG. 3 is a second perspective view of the present invention;
FIG. 4 is a cross-sectional view of the present invention;
FIG. 5 is a partial cross-sectional view of the material removal device of the present invention;
FIG. 6 is an enlarged fragmentary view at X of FIG. 5 of the present invention;
fig. 7 is an operational state diagram of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, a wool blended yarn dyeing dip-dyeing process uses a wool blended yarn dyeing dip-dyeing machine, which includes a dip-dyeing tank 1, a mixing device 2 and a material removing device 3, wherein the mixing device 2 is arranged in the dip-dyeing tank 1, and the material removing device 3 is arranged at the upper end of the right side wall of the dip-dyeing tank 1.
The material mixing device 2 comprises a limiting mechanism 21, a material mixing mechanism 22 and an air blowing mechanism 23, the limiting mechanism 21 is symmetrically arranged on the left side and the right side of the inside of the dyeing pool 1, the material mixing mechanism 22 is symmetrically arranged on the left side wall and the right side wall of the dyeing pool 1, the air blowing mechanism 23 is arranged on the lower side of the inside of the dyeing pool 1, when the material mixing device works specifically, dye solution is poured into the dyeing pool 1, wool blended yarns are installed in the limiting mechanism 21 and soaked in dye, the right side of the wool blended yarns are installed in the material removing device 3, the right end of the wool blended yarns are wound, so that the wool blended yarns move in the dyeing pool 1 and are dyed, the dye in the dyeing pool 1 is pushed to the position near the wool blended yarns through the material mixing mechanism 22 during dyeing, the dye at the bottom of the dyeing pool 1 is upwards blown through the air blowing mechanism 23, dye precipitation is prevented, and the material mixing effect of the material mixing mechanism 22 can be improved, the dye is brought into full contact with the wool blended yarn.
The air-blowing mechanism 23 include breather pipe 231, automatic exhaust valve 232, connecting pipe 233 and air pump 234, evenly be provided with breather pipe 231 on the diapire of dip-dyeing pond 1, the even intercommunication in upper end of breather pipe 231 has automatic exhaust valve 232, the rear side of breather pipe 231 passes the rear side wall of dip-dyeing pond 1, the rear end intercommunication of breather pipe 231 has connecting pipe 233, the right-hand member of connecting pipe 233 is connected with the output of air pump 234, air pump 234 passes through the air pump pedestal mounting on the outer wall of dip-dyeing pond 1 rear side wall, during specific work, input gas in to connecting pipe 233 through air pump 234, thereby make these gas get into in breather pipe 231, and export via automatic exhaust valve 232, the dyestuff that will probably deposit in dip-dyeing pond 1 is bloated, supplementary promotion compounding effect.
The material removing device 3 comprises a fixed plate 31, a mounting plate 32, a mounting block 33 and a material removing mechanism 34, wherein the fixed plate 31 is fixed at the upper end of the right side wall of the impregnation tank 1, the mounting plate 32 is arranged above the fixed plate 31, the front ends of the fixed plate 31 and the mounting plate 32 are connected through a hinge, the mounting blocks 33 are respectively and uniformly arranged on the opposite sides between the fixed plate 31 and the mounting plate 32, and the material removing mechanism 34 is arranged in the mounting blocks 33; the mounting block 33 is connected with the fixing plate 31 and the mounting plate 32 in a threaded connection mode, so that the mounting block 33 and the material removing mechanism 34 can be replaced conveniently, during specific work, the mounting plate 32 is driven to rotate, the mounting plate 32 rotates around a hinge as a rotation center to be away from the fixing plate 31, wool blended yarns are placed in the arc-shaped through groove 341 of the mounting block 33 on the fixing plate 31, the mounting plate 32 is rotated anticlockwise to enable the mounting plate 32 to be close to the fixing plate 31, the clamping rod 312 enters the clamping groove 311, the clamping block 314 is extruded into the groove 313 and extrudes the clamping spring 315, after the clamping rod 312 completely enters the clamping groove 311, under the elastic action of the clamping spring 315, the clamping block 314 extends out of the groove 313 and enters the clamping groove 311, the fixing plate 31 and the mounting plate 32 are clamped together through the clamping block 314, and the wool blended yarns are clamped between the mounting blocks 33, and then the right end of the wool blended yarn is rolled, so that the wool blended yarn moves in the dip-dyeing tank 1 for dip-dyeing, the dip-dyed wool blended yarn is properly extruded through the material removing mechanism 34, so that the redundant dye on the wool blended yarn is extruded into the wool blended yarn, and the redundant dye is extruded and flows back to the dip-dyeing tank 1.
A clamping groove 311 is formed in the rear side of the fixing plate 31, a clamping rod 312 is arranged in the clamping groove 311 in a sliding manner, the upper end of the clamping rod 312 is connected with the lower end of the mounting plate 32, a groove 313 is formed in the rear end of the lower side of the clamping rod 312, a clamping block 314 is arranged in the groove 313 in a sliding manner, and the clamping block 314 is connected with the groove 313 through clamping springs 315 which are arranged in an up-and-down symmetrical manner; the joint piece 314 be trapezoidal, and the up end of joint piece 314 is the plane, the lower extreme of joint piece 314 is provided with the inclined plane, directly gets into in the draw-in groove 311 when being convenient for joint piece 314 downstream, when needs are with fixed plate 31 and mounting panel 32 separation, only need with joint piece 314 to the recess 313 in the extrusion, make joint piece 314 carry out completely in the recess 313 can.
The mixing mechanism 22 comprises a square groove 221, a connecting rod 222, a mixing plate 223, a return spring 224, a sliding rod 225, a rack 226, an incomplete gear 227 and a driving motor 228, the inner sides of the left side wall and the right side wall of the dip-dyeing tank 1 are symmetrically provided with the square groove 221, the middle part of the square groove 221 is fixed with the connecting rod 222, the opposite side of the connecting rod 222 is rotatably provided with the mixing plate 223 through a pin shaft, the lower side of the mixing plate 223 is connected with the square groove 221 through the return spring 224, the upper side of the mixing plate 223 is rotatably arranged on the sliding rod 225 through a pin shaft, the sliding rod 225 is slidably arranged on the upper side of the side wall of the dip-dyeing tank 1, one end of the sliding rod 225, which is positioned outside the dip-dyeing tank 1, is fixed with the rack 226, the lower side of the rack 226 is engaged with the incomplete gear 227, the rear end of the incomplete gear 227 is connected with an output shaft of the driving motor 228, the driving motor 228 is arranged on the outer sides of the left side wall and the right side wall of the dip-dyeing tank 1 through a motor base, during specific work, the incomplete gear 227 is driven to rotate by the driving motor 228, when the incomplete gear 227 is meshed with the rack 226, the rack 226 is driven to move towards the direction close to the dip-dyeing tank 1, so that the rack 226 pushes the sliding rod 225 to move towards the dip-dyeing tank 1, the upper side of the material mixing plate 223 is synchronously driven to move towards the dip-dyeing tank 1, the dye solution above the dip-dyeing tank 1 is pushed to be close to wool blended yarns, meanwhile, the lower side of the material mixing plate 223 moves towards the direction close to the square groove 221, the return spring 224 is synchronously extruded, when the incomplete gear 227 rotates to be not meshed with the rack 226, under the elastic action of the return spring 224, the lower side of the material mixing plate 223 moves towards the direction far away from the square groove 221, the dye solution below the dip-dyeing tank 1 is pushed to be close to the wool blended yarns, and the dye solution above and below the dip-dyeing tank 1 is continuously contacted with the wool blended yarns, the dip dyeing effect of the wool blended yarns is improved.
The material removing mechanism 34 comprises an arc-shaped through groove 341, a roller 342, a sliding block 343, an extrusion spring 344, a scraping plate 345 and a compression spring 346, the arc-shaped through groove 341 is formed in the opposite side of the mounting block 33, a working cavity is formed in the mounting block 33, the roller 342 is slidably mounted in the middle of the arc-shaped through groove 341, the left end and the right end of the roller 342 are rotatably mounted on the sliding block 343 which is symmetrically arranged left and right, the sliding block 343 is slidably arranged in the working cavity, one end of the sliding block 343, which is far away from the arc-shaped through groove 341, is connected with the working cavity through the extrusion spring 344, the scraping plate 345 is arranged on the roller 342, and the left end and the right end of the scraping plate 345 are connected with the working cavity through the symmetrical compression spring 346; the outer side surface of the roller 342 is arc-shaped, the radian is the same as that of the arc-shaped through groove 341, when the roller 342 moves to a proper position, the arc-shaped through groove 341 and the opposite side surface of the roller 342 just form a complete arc surface to be attached to the wool blended yarn, when the wool blended yarn works specifically, the wool blended yarn is placed in the arc-shaped through groove 341 on the fixing plate 31, after the mounting plate 32 is clamped on the fixing plate 31, the wool blended yarn is clamped by the mounting block 33 on the mounting plate 32 and the mounting block 33 on the fixing plate 31, at the moment, the wool blended yarn is contacted with the roller 342 and extrudes the roller 342 into the working cavity, the slider 343 is synchronously driven to move towards the working cavity to compress the extrusion spring 344, the scraper 345 is tightly attached to one end of the roller 342 in the working cavity under the elastic action of the compression spring 346, when the wool blended yarn is wound, the roller 342 is driven to rotate, and under the elastic action of the extrusion spring 344, the roller 342 continuously extrudes the wool blended yarns in the rotating process, so that the dye permeates into the wool blended yarns, and the redundant dye is extruded out and flows back to the dip-dyeing tank, and the dye is saved.
When the machine is adopted to dye and dip-dye wool blended yarns, the method also comprises the following steps:
s1, yarn installation: the wool blended yarns are pulled and installed on a limiting mechanism 21, the movement of the wool blended yarns is limited through the limiting mechanism 21, and the path of the movement of the wool blended yarns in the dip-dyeing tank 1 is prolonged;
s2, yarn winding: after S1, the right side of the wool blended yarn is installed in the material removing device 3, and the right end of the wool blended yarn is wound;
s3, mixing material: the wool blended yarn is fully contacted with the dye through a mixing mechanism 22, and the dye at the bottom is raised through an air blowing mechanism 23;
s4, excess material recovery: and extruding the redundant dye on the wool blended yarn through the material removing device 3, and enabling the dye to flow back into the dip dyeing tank 1.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a wool blended yarn dyeing dip-dyeing process, its has used a wool blended yarn dyeing dip-dyeing machine tool, and this machinery is including dip-dyeing pond (1), compounding device (2) and remove material device (3), its characterized in that: a material mixing device (2) is arranged in the dip-dyeing tank (1), and a material removing device (3) is arranged at the upper end of the right side wall of the dip-dyeing tank (1);
the mixing device (2) comprises a limiting mechanism (21), a mixing mechanism (22) and an air blowing mechanism (23), the limiting mechanism (21) is symmetrically arranged on the left side and the right side in the dip-dyeing tank (1), the mixing mechanism (22) is symmetrically arranged on the left side wall and the right side wall of the dip-dyeing tank (1), and the air blowing mechanism (23) is arranged on the lower side in the dip-dyeing tank (1);
the material removing device (3) comprises a fixing plate (31), a mounting plate (32), mounting blocks (33) and a material removing mechanism (34), the fixing plate (31) is fixed at the upper end of the right side wall of the impregnation tank (1), the mounting plate (32) is arranged above the fixing plate (31), the fixing plate (31) is connected with the front end of the mounting plate (32) through a hinge, the mounting blocks (33) are uniformly arranged on the opposite sides between the fixing plate (31) and the mounting plate (32), and the material removing mechanism (34) is arranged in the mounting blocks (33);
the mixing mechanism (22) comprises a square groove (221), a connecting rod (222), a mixing plate (223), a return spring (224), a sliding rod (225), a rack (226), an incomplete gear (227) and a driving motor (228), the square groove (221) is symmetrically formed in the inner sides of the left side wall and the right side wall of the impregnation and dyeing tank (1), the connecting rod (222) is fixed in the middle of the square groove (221), the mixing plate (223) is rotatably installed on the opposite side of the connecting rod (222) through a first pin shaft, the lower side of the mixing plate (223) is connected with the square groove (221) through the return spring (224), the upper side of the mixing plate (223) is rotatably arranged on the sliding rod (225) through a second pin shaft, the sliding rod (225) is slidably installed on the upper side of the side wall of the impregnation and dyeing tank (1), the rack (226) is fixed at one end, located outside the impregnation and dyeing tank (1), of the sliding rod (225), the incomplete gear (227) is meshed with the lower side of the rack (226), the rear end of the incomplete gear (227) is connected with an output shaft of a driving motor (228), and the driving motor (228) is arranged on the outer sides of the left side wall and the right side wall of the impregnation tank (1) through a motor base;
when the machine is adopted to dye and dip-dye wool blended yarns, the method also comprises the following steps:
s1, yarn installation: the wool blended yarns are pulled and installed on a limiting mechanism (21), the movement of the wool blended yarns is limited through the limiting mechanism (21), and the path of the movement of the wool blended yarns in the dip-dyeing tank (1) is prolonged;
s2, yarn winding: after S1 is finished, the right side of the wool blended yarn is installed in the material removing device (3), and the right end of the wool blended yarn is wound;
s3, mixing material: the wool blended yarns are fully contacted with the dye through a mixing mechanism (22), and the dye at the bottom is raised through an air blowing mechanism (23);
s4, excess material recovery: and extruding the redundant dye on the wool blended yarn through a material removing device (3), and enabling the dye to flow back into the dip dyeing tank (1).
2. The dyeing and padding process for wool blended yarns according to claim 1, characterized in that: stop gear (21) including a spacing roller (211), installation pole group (212) and No. two spacing rollers (213), the upside symmetry of the pond (1) inner wall left and right sides of dying rotates and installs a spacing roller (211), the left and right sides symmetry slidable mounting of the pond (1) inner wall of dying has installation pole group (212), installation pole group (212) includes the installation pole of two front and back symmetries, and the installation pole slides and sets up on the pond (1) inner wall of dying, from the top down evenly rotates in installation pole group (212) and installs No. two spacing rollers (213).
3. The dyeing and padding process for wool blended yarns according to claim 2, characterized in that: air-blowing mechanism (23) including breather pipe (231), air relief valve (232), connecting pipe (233) and air pump (234), evenly be provided with breather pipe (231) on the diapire of impregnation pond (1), the upper end of breather pipe (231) evenly communicates has air relief valve (232), the rear side wall of impregnation pond (1) is passed to the rear side of breather pipe (231), the rear end intercommunication of breather pipe (231) has connecting pipe (233), the right-hand member of connecting pipe (233) is connected with the output of air pump (234), air pump (234) are installed on the outer wall of impregnation pond (1) rear side wall through the air pump base.
4. The dyeing and padding process for wool blended yarns according to claim 1, characterized in that: the rear side of fixed plate (31) open and be equipped with draw-in groove (311), draw-in groove (311) are slided and are provided with joint pole (312), the upper end and the lower extreme of mounting panel (32) of joint pole (312) are connected, the downside rear end of joint pole (312) is seted up flutedly (313), slidable mounting has joint piece (314) in recess (313), joint piece (314) are connected with recess (313) through joint spring (315) that the longitudinal symmetry set up.
5. The dyeing and padding process for wool blended yarns according to claim 4, characterized in that: the clamping block (314) is trapezoidal, the upper end face of the clamping block (314) is a plane, and an inclined plane is arranged at the lower end of the clamping block (314).
6. The dyeing and padding process for wool blended yarns according to claim 1, characterized in that: the material removing mechanism (34) comprises an arc-shaped through groove (341), a roller (342), a sliding block (343), an extrusion spring (344), a scraping plate (345) and a compression spring (346), the arc-shaped through groove (341) is formed in the opposite side of an installation block (33), a working cavity is formed in the installation block (33), the roller (342) is installed in the middle of the arc-shaped through groove (341) in a sliding mode, the left end and the right end of the roller (342) are rotatably installed on the sliding block (343) which is arranged in a bilateral symmetry mode, the sliding block (343) is arranged in the working cavity in a sliding mode, one end, far away from the arc-shaped through groove (341), of the sliding block (343) is connected with the working cavity through the extrusion spring (344), the scraping plate (345) is arranged on the roller (342), and the left end and right end of the scraping plate (345) are connected with the working cavity through the compression spring (346) which is symmetrical.
7. The dyeing and padding process for wool blended yarns according to claim 1, characterized in that: the mounting block (33) is connected with the fixing plate (31) and the mounting plate (32) in a threaded connection mode.
8. The dyeing and padding process for wool blended yarns according to claim 6, characterized in that: the outer side surface of the roller (342) is arc-shaped, and the radian is the same as that of the arc-shaped through groove (341).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110749509.6A CN113481677A (en) | 2021-07-02 | 2021-07-02 | Dyeing and dip-dyeing process for wool blended yarns |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110749509.6A CN113481677A (en) | 2021-07-02 | 2021-07-02 | Dyeing and dip-dyeing process for wool blended yarns |
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| CN113481677A true CN113481677A (en) | 2021-10-08 |
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| CN202110749509.6A Withdrawn CN113481677A (en) | 2021-07-02 | 2021-07-02 | Dyeing and dip-dyeing process for wool blended yarns |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114892358A (en) * | 2022-07-13 | 2022-08-12 | 南通新居美环保科技有限公司 | Dyeing device for curtain fabric textile production |
| CN115961438A (en) * | 2023-01-30 | 2023-04-14 | 天龙数码印染科技有限公司 | Sensitive color dyeing device |
| CN116641195A (en) * | 2023-05-17 | 2023-08-25 | 江苏雅高纺织科技有限公司 | Double-layer heat-storage antibacterial fabric preparation device and preparation method |
-
2021
- 2021-07-02 CN CN202110749509.6A patent/CN113481677A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114892358A (en) * | 2022-07-13 | 2022-08-12 | 南通新居美环保科技有限公司 | Dyeing device for curtain fabric textile production |
| CN114892358B (en) * | 2022-07-13 | 2022-11-29 | 南通新居美环保科技有限公司 | Dyeing device for curtain fabric textile production |
| CN115961438A (en) * | 2023-01-30 | 2023-04-14 | 天龙数码印染科技有限公司 | Sensitive color dyeing device |
| CN116641195A (en) * | 2023-05-17 | 2023-08-25 | 江苏雅高纺织科技有限公司 | Double-layer heat-storage antibacterial fabric preparation device and preparation method |
| CN116641195B (en) * | 2023-05-17 | 2023-12-29 | 江苏雅高纺织科技有限公司 | Double-layer heat-storage antibacterial fabric preparation device and preparation method |
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