CN85203284U - Steamed stuffed bunmaking machine - Google Patents
Steamed stuffed bunmaking machine Download PDFInfo
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- CN85203284U CN85203284U CN 85203284 CN85203284U CN85203284U CN 85203284 U CN85203284 U CN 85203284U CN 85203284 CN85203284 CN 85203284 CN 85203284 U CN85203284 U CN 85203284U CN 85203284 U CN85203284 U CN 85203284U
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Abstract
The utility model discloses an automatic stuffed bun making machine. Wheels are arranged under a machine base. A power part of the machine base with wheels is composed of three transmission gear boxes which are driven by an electric motor via the speed reduction of a speed reducer, an electric part, a switch box and two minitype electrical control boxes. A stuffed bun making machine part adopts a double decker closing-up mechanism with multiple jaws, an epicyclic gearing automatic spattering powder mechanism, a drum-screw type noodle conveying mechanism, a stuffing conveying mechanism with a rotating press-head vane pump and a finished product conveying part. When the utility model is in working, dough, stuffing and dry powders are put into a dough flat hopper, a stuffing hopper and a powder barrel, and stuffed buns are produced continuously. The steamed stuffed bun making machine adapts various stuffing and dough, and the production is more than 500 stuffed buns per hour.
Description
The present invention relates to a kind of food machinery, relate more specifically to a kind of steamed stuffed bun and make machinery.
Present catering industry great majority also rest on the manual basis, and the degree of mechanization is extremely low, though there is other food machinery to trial-produce successfully, the making of steamed stuffed bun is manual operations all the time.Unit imagination and trial-production bun stuffing machine were just arranged since 1956, especially the unit of the seventies trial production is more, come a howler owing to inscribing between many critical technology to fail to solve, steamed stuffed bun is the food that China's numerous people is generally liked, present making by hand, efficient is very low, and labour intensity is big, the requirement of be far from suitable " Four Modernizations " construction and modern life rhythm.
Purpose of the present invention is sought a kind of heavy physical labor of breaking away from exactly, improves make efficiency, guarantees to make the bun stuffing machine of quality.
The present invention realizes like this.This bun stuffing machine comprises each parts of solid mechanical and the support of bearing complete machine weight, power is installed partly on support, and electric part and steamed stuffed bun are made machinery partly.Power motor mounting partly is on support, motor drives reduction box by belt pulley, closing in power transmission box, lining transmitting power transmission case, filling material transmitting power transmission case by the reduction gearbox output shaft transmission also are installed on support, electric part has switch enclosure and two small-sized electric control boxes, and steamed stuffed bun is made mechanical part and comprised lining transfer unit, filling material transfer unit, powder parts, closing in parts and finished product transfer member.Before starting working, earlier lining is put into bun stuffing machine time bucket of lining transfer unit, the filling material is put into the filling hopper of filling material transfer unit, dry powder is put into the powder tube of powder parts, press the push button of admiring after connecting power supply, then motor begins to rotate, drive reduction box by belt pulley again, the parts that driven in closing in power transmission box, lining transmitting power transmission case, the filling material transmitting power transmission case by the output shaft of reduction box rotate, and make corresponding steamed stuffed bun make machinery to start working.The discharging mouth of lining by the lining transfer unit is continuous tubular shape when coming out, when under the tubular-type lining to the pallet of closing in parts, when its weight equals the due weight of steamed stuffed bun just, the closed lining of gauge tap stops to carry, the closing in electromagnetic clutch power is connected, the closing in parts carry out the first time and close up, again by the cut part of closing in parts, cut off lining, carrying out the second time then closes up, steamed stuffed bun green compact after the closing in turn over an angle by the pallet part of closing in parts in type steamed stuffed bun green compact are fallen on the conveyer belt, are gone out by the finished product transfer member.Meanwhile, lining carries electromagnetic clutch power to connect, and lining begins again to carry; The filling material carries electromagnetic clutch power to connect, and the filling material is delivered to by filling material transfer unit in the tubulose lining of back cover and gone, and when eccentric wheel turned around, power supply disconnected, and the filling material stops to carry; When under the lining to pallet the time, begin work such as above-mentioned closing in, cut-out again, in this process, the powder parts, constantly dry powder is spread across on the lining outer surface that is passed through uniformly, make and close up and can not be bonded on the workpiece when cutting off, the not moulding that first steamed stuffed bun green compact were hollow no filling material when this bun stuffing machine work began from second steamed stuffed bun that comes out steamed stuffed bun that then is moulding.As long as add lining, filling material and dry powder off and on, just can continuously produce steamed stuffed bun like this.
Wherein the lining transfer unit is to realize like this to the conveying of lining, the shell of this fabric conveying mechanism is made up of oblique time bucket, barrel and discharging mouth, the lining propeller that a screw shaped consistent with the barrel center line is arranged in the cavity of barrel, time the bucket cavity in the reel vertical with the barrel center line is housed, and the curvature of the circular arc camber of reel and angle of rake external diameter just in time mate, and circular arc camber contains the angle of rake lower end of angle of rake external diameter screw shaped can fix a conical head according to the needs of making food.Reel, propeller adopt the material manufacturing bigger to the lining adsorptivity, and time bucket, barrel, discharging mouth adopt lining adsorptivity materials with smaller is made.The present invention has utilized the characteristics that two kinds of materials vary in size to the adsorptivity of lining just and has realized the effective automatic transport of lining.The multi-disc pad is equipped with in the junction of barrel and discharging mouth, can make the upper and lower displacement of discharging mouth by selecting what of pad quantity for use, and changes the annular gap size of discharging mouth and conical head, thereby reaches the thickness of controlling the steamed stuffed bun lining.Lining is packed into time behind the bucket, by reel laterally volume send lining to enter angle of rake pitch gap, do vertically to push by propeller again, by the conical head and the annular gap between the discharging mouth of rotation, rotation derivation lining.
And filling material transfer unit is to carry the filling material like this, a rotating blades pump scraping delivery filling material under power source drives is arranged at the bottom of filling hopper, above vane pump, a pressure head is housed in the filling hopper, the filling material is compressed, this thrust is realized by the transmission of power source by eccentric wheel and lever and pressure head bar.If pressure head only presses down the filling material in the meeting, can cause pressure head in established pit, to move up and down like this, still do not press tightly the filling material, for being compressed uniformly, the filling material is full of interlobate allowance, can not cause blade to scrape sky, and form empty steamed stuffed bun, empty cake, must make pressure head the angle that turns over intermittently compress the filling material again, the present invention realizes by a pair of click parts are set, when pressure head compresses the filling material for the first time, behind the vane pump scraping delivery filling material, pressure head is mentioned by the pressure head bar by back-moving spring, turn over an angle by ratchet with ratchet this moment under the effect of electromagnet, the pressure head bar that is fixed on like this on the ratchet makes pressure head also turn over an angle simultaneously, is entered in the filling tube by delivery hose by the filling material of vane pump scraping delivery.Stopper rod and go out the filling plug is arranged in the filling tube cavity, under the effect of back-moving spring, stopper rod and go out filling and carry beyond the Great Wall, stuffing output port is opened, the filling material is discharged, then because the effect of electromagnet by lever, is oppressed out filling plug and spring, close stuffing output port, the filling material is discharged, and then cooperates vane pump work.Electromagnet power supply opens circuit, ineffective power, and stopper rod and go out filling and carry beyond the Great Wall under the effect of back-moving spring, stuffing output port is opened again, carries out discharging the filling material second time, goes round and begins again continuous operation.The eccentric position in vane pump axle center can be regulated in addition, thereby has regulated interlobate allowance size, and each filling heart amount what have also just been regulated.
The cylindrical shape lining that is come out by fabric conveying mechanism enters following flour-sprinkle mechanism, this flour-sprinkle mechanism comprises a powder tube, the centre of powder tube is being screwed the tubular gear of a same center line, its top is external gear, its underpart is the cylinder that many apertures are arranged on the barrel, the powder tube is fixed on the support, the outer ring of powder tube is an annular external gear, the last transverse plane of this annular external gear is consistent with the last transverse plane of powder tube, the annular external gear rolls with the circumference of support by ball bearing and cooperates, be screwed connecting plate on the last transverse plane of annular external gear, the other end of this connecting plate stretches in the ring-shaped chamber between powder tube and the tubular gear, this end of connecting plate has circular hole in, have a vertical short axis by interior circular hole also with it movingly, the upper end of minor axis is fixed with planetary gear, this planetary gear and tubular gears engaged, the nylon yarn broom is being fixed in the lower end, and the nylon yarn broom is near the bottom surface of powder tube.When power source by gear drive, when annular external gear is rotated, then the connecting plate of end face fixed thereon also and then rotates around center line, this moment and the interior circular hole of connecting plate one end axle movingly, the planetary gear and the nylon yarn broom at two ends revolve round the sun around center line jointly up and down to drive fixing axle, because planetary gear and tubular gears engaged, and that the tubular gear is fixed on the powder tube is motionless, therefore, planetary gear and axle and nylon yarn broom are to be again rotation around the center line revolution promptly, the interior dry powder of ring-shaped chamber between this moment nylon yarn broom handle powder tube and the tubular gear, eccentrically the barrel hole by tubular gear bottom be spread across uniformly in the tubular gear lining in appearance.
Cylindrical shape lining by above-mentioned flour-sprinkle mechanism just enters following closing mechanism.The upper and lower travelling gear that is driven by the power transmission shaft of power source rotates the upper and lower closing in gear with its engagement.The closing in gear is a ring gear, its inner ring is made into cam ring, and above the closing in gear the following closing in cam that is being screwed the convex wheel shape is arranged down, its cam ring edge is linked by some same curve, the receipts pawl axle that several levels are installed in the groove of base is fixed in close up the up and down inboard of gear and following closing in cam, and receive the outboard end of pawl axle because the effect of retainer spring, be close on the cam ring limit of closing in cam, be fixed with the receipts pawl on the medial extremity of receipts pawl axle.There is a lining to cut off parts between the pawl at last receipts pawl and following the receipts, it comprises an idler gear with following closing in gears engaged, and idler gear and two cutting knife gears engaged, on the cutting knife gear, be fixed with two cutting knife cams, under the effect of back-moving spring, two cutting knife handles are arranged, be close to respectively on the cutting knife cam edge, on the cutting knife handle, be fixed with two and stretch to the closing mechanism center, just the cutting knife between upper and lower receipts pawl.Below following closing in gear, also has pallet part, it comprises that a push cam has a vertical push rod in the above, under the action of reset spring of outer ring, cam surface is pressed in the lower end of push rod, there is the supporting plate of a level upper end of push rod, there is a pallet on one side of supporting plate, just in time hold the food green compact of cutting off lining after the closing in, when the closing in electromagnetic clutch power is connected, on, lower transmissioning gear rotates, and drive engagement on, following closing in gear, rotate close up up and down gear and following closing in cam, the cam ring edge presses, under receive the pawl axle, make, under receive pawl and simultaneously receive cage to the center, finish closing up the first time of lining.Meanwhile, following closing in gear also drives idler gear, make two cutting knife gears rotations with the idler gear engagement, cutting knife cam fixed thereon, two cutting knife handles that then will be close on the cam edge are pushed open to two limits, fix two on it cutting knife is received cage to the center this moment, at the lining of cutting off between upper and lower receipts pawl after closing up for the first time.Drive the push cam of pallet part simultaneously because of the axle that drives upper and lower travelling gear, close up when finishing for the first time, when cutting knife is cut off lining, the cam that rotates promotes push rod and moves up, by supporting plate, make pallet hold the food green compact of cut-out and push the top to, be right after under the promotion of receiving pawl cam edge curve, upper and lower receipts pawl carries out the second time and closes up, and makes the muscle Geiger on the reliable more and face of the back cover of food clear outward.Finish when closing up for the second time, the push cam that rotates has made the contact position of push rod and cam drop to minimum point from peak, this moment is simultaneously under the effect of back-moving spring, pallet on the supporting plate, asking ready-made food green compact also to drop to extreme lower position by the extreme higher position, at this moment supporting plate pushes the power connection of magnetic valve, electromagnet is pleaded plate and is turned over an angle around the push rod center, in type food green compact are fallen on the conveyer belt, send by conveyer belt, when power supply disconnects, under spring action, make supporting plate get back to original position.
Advantage of the present invention is to produce steamed stuffed bun continuously, the production that need not pause when reinforced, as long as lining, filling material and dry powder are put into bucket, filling hopper and powder tube respectively corresponding time, and can automatic transport.And can adapt to multiple filling material such as meat, sweetened bean paste, meat dish compound, and adaptability is strong, and lining weight adopts the mechanical balance electric apparatus control apparatus.The filling material adopts ratchet and the compound conveying device of vane pump, material amount equilibrium, stable.Owing to adopt unified multi-claw type back cover closing in reinforcement lid arrangement, big or small form unanimity, quality assurance.With lining, filling material contact component easy disassembling, it is convenient to clean, and the speed of production of bun stuffing machine is fast, and output is more than 500/hour, also promptly per hour can process 50 jin of dry flours, is equivalent to more than five times of normal running workman.Can change what of the size of producing steamed stuffed bun or the filling heart after suitably adjusting, change a little, the removable parts part then can become other cake manufacturing machines, this machine adopts electric switch to operate machine and the cross complaint formula mechanism of machine components control apparatus, simple to operate, safe and reliable, the automaticity height.
The drawing explanation:
Accompanying drawing 1 is that embodiment of the invention steamed stuffed bun is made mechanical structure principle chart.
Accompanying drawing 2 is A-A cutaway views that embodiment of the invention steamed stuffed bun is made mechanical structure principle chart.
Accompanying drawing 3 is that embodiment of the invention steamed stuffed bun is made the B of mechanical structure principle chart to view.
Accompanying drawing 4 is that embodiment of the invention steamed stuffed bun is made the C of mechanical structure principle chart to view.
Accompanying drawing 5 is that embodiment of the invention steamed stuffed bun is made mechanical structure principle chart D-D cutaway view.
Accompanying drawing 6 is embodiment of the invention complete machine structure schematic diagrams.
Accompanying drawing 7 is drum-screw type dough automatic delivering mechanisms of the embodiment of the invention.
Accompanying drawing 8 is the vertical views of the present invention shown in the accompanying drawing 7.
Accompanying drawing 9 is the rotary press head of the embodiment of the invention and the structure principle chart of vane pump stuffings conveying mechanism.
Accompanying drawing 10 is structure cutaway views of the planet gear automatic flour-sprinkle mechanism of the embodiment of the invention.
Accompanying drawing 11 is vertical views of invention shown in the accompanying drawing 10.
Accompanying drawing 12 is structure top views of the multi-claw double decker closing mechanism of the embodiment of the invention
Accompanying drawing 13 is section of structures of the multi-claw double decker closing mechanism of the embodiment of the invention.
Accompanying drawing 14 is structure principle charts of the multi-claw double decker closing machine mechanism of the embodiment of the invention
Be specific embodiments of the invention below.
As shown in Figure 1, 2, present embodiment comprises each parts of solid mechanical and bears the support of complete machine weight, the wheel that complete machine is moved is housed below the support, and the complete machine of installing on support can be divided into power partly, and electric part and steamed stuffed bun are made machinery partly.Power motor ［ 10 ］ partly is installed in the end on the support, upwards is installed with successively above; The reduction box ［ 6 ］ that belt pulley ［ 11 ］ by motor ［ 10 ］ drives is by reduction box ［ 6 ］ output driven off by shaft closing in power transmission box ［ 7 ］, lining transmitting power transmission case ［ 8 ］, filling material transmitting power transmission case ［ 9 ］.At the other end of support, finished product transfer member ［ 5 ］, electric operated control box II, multi-claw double decker closing mechanism ［ 4 ］, planet gear automatic flour-sprinkle mechanism ［ 3 ］, drum-screw type dough conveying mechanism ［ 2 ］, electric control box I, electric switch box and rotary press head vane pump stuffings conveying mechanism ［ 1 ］ are installed upwards successively above.Motor ［ 10 ］ decelerates to 24 rev/mins by the worm gear that belt pulley ［ 11 ］ drives in the reduction box ［ 6 ］ by 1440 rev/mins, this rotating speed makes the final drive shaft rotation of closing in power transmission box ［ 7 ］ by gear pair, simultaneously by the electromagnetic clutch in the case (when needs are carried the filling material), gear pair makes driven axle rotation, by connecting rod with power is delivered to filling material transmitting power transmission case ［ 9 ］ with sprocket wheel and finished product transfer member ［ 5 ］ makes the conveyer belt intermittent motion send steamed stuffed bun by gear pair.Closing in power transmission box ［ 7 ］ directly makes the power from reduction box ［ 6 ］ final drive shaft of lining transmitting power transmission case ［ 8 ］ rotate by connecing cover, make the driving wheel rotation of flour-sprinkle mechanism ［ 3 ］ simultaneously by gear pair, make the closing in gear rotation of closing mechanism ［ 4 ］ by closing in electromagnetic clutch gear pair.When bun stuffing machine is carried lining work, electromagnetic clutch power is connected, lining transmitting power transmission case ［ 8 ］, by gear pair power is sent to the power of fabric conveying mechanism ［ 2 ］ filling material transmitting power transmission case ［ 9 ］ acceptance from reduction box ［ 6 ］, pass through click, gear pair has when eccentric wheel turns around on the reduction box output shaft, output shaft changes 1/6 and changes, the corner that cooperates stuffings conveying mechanism ［ 1 ］ vane pump, simultaneously by eccentric wheel the pressurization leverage of transmission of power to stuffings conveying mechanism ［ 1 ］.Electric part of the present invention, form by switch enclosure and two small-sized electric control boxes, easy disassembling, for guaranteeing safety, except fuse control electric current, material amount gauge tap adopts 36 volts of low pressure, and electromagnetic clutch power+24 volt all adopts bridge rectifier to obtain, automatic control switch all adopt cam control each other the employing interlocking control.
Under the working condition of present embodiment:
Before bun stuffing machine is started working, earlier lining is put into time bucket of fabric conveying mechanism ［ 2 ］, the filling material is put into the filling hopper of stuffings conveying mechanism ［ 1 ］, dry powder is put into the powder tube that spills material mechanism ［ 3 ］.Press the push button of admiring after connecting power supply, then motor ［ 10 ］ begins to rotate.Drive reduction box ［ 6 ］ by belt pulley ［ 11 ］ again, output shaft by reduction box ［ 6 ］ rotates by the interior parts of closing in power transmission box ［ 7 ］, lining transmitting power transmission case ［ 8 ］, the filling material transmitting power transmission case ［ 9 ］ of gear pair drive, and the closing mechanism ［ 4 ］, flour-sprinkle mechanism ［ 3 ］, fabric conveying mechanism ［ 2 ］, stuffings conveying mechanism ［ 1 ］, the finished product transfer member ［ 5 ］ that make corresponding steamed stuffed bun make machinery are started working.The discharging mouth of lining by fabric conveying mechanism ［ 2 ］ is continuous tubular shape when coming out, when the tubular-type lining arrives on the pallet of closing in parts ［ 4 ］ down, when its weight equals the due weight of steamed stuffed bun just, leverage makes the gauge tap closure, at this moment lining carries electromagnetic clutch power to disconnect, lining is carried the braking electromagnetic valve power connection, lining stops to carry, the braking electromagnetic valve power supply that closes up this moment disconnects, the closing in electromagnetic clutch power is connected, closing mechanism ［ 4 ］ carries out the first time and closes up, and by cut part, cuts off lining, this moment, pallet upwards pushed away steamed stuffed bun, and then carry out the second time again and close up, make back cover more reliable, 16 muscle Geigers on the face are outer clear.The pallet of closing mechanism ［ 4 ］ descends then, and supporting plate pushes power of electromagnetic valve and connects, and promotes supporting plate and turns over an angle around the push rod center, and in type steamed stuffed bun is fallen on the transfer member ［ 5 ］, is sent by conveyer belt.After finishing closing in for the second time, the closing in electromagnetic clutch power disconnects, and lining carries the braking electromagnetic valve power supply to disconnect, and lining is carried the electromagnetic clutch power connection, fabric conveying mechanism ［ 2 ］ beginning feeding.The filling material carries the valve control solenoid valve power supply to disconnect simultaneously, filling material plug upwards, out gate is opened, the filling material carries the braking electromagnetic valve power supply to disconnect, and the filling material carries electromagnetic clutch power to connect, and stuffings conveying mechanism ［ 1 ］ begins the filling material delivered in the tubulose lining of back cover and goes, when eccentric wheel turns around, the filling material carries electromagnetic clutch power to disconnect, and the filling material is carried the braking electromagnetic valve power connection, and the filling material stops to carry.When under the lining to pallet the time, work such as above-mentioned closing in and cut-out have been begun again.In this process, flour-sprinkle mechanism ［ 3 ］ constantly is spread across dry powder on the lining outer surface that is passed through uniformly, can not be bonded on the workpiece when making closing in and cut-out.First steamed stuffed bun green compact when this bun stuffing machine work begins are not moulding of hollow no filling material material, from second steamed stuffed bun that comes out steamed stuffed bun that then is moulding.Like this as long as adding lining, filling material and dry powder intermittently just can continuously be produced steamed stuffed bun.
Four principal organ to the specific embodiment of the invention are described in detail below
The lining transfer unit of specific embodiments of the invention is such,
Shown in Fig. 7,8, present embodiment 1 is by oblique time bucket ［ 2-8 ］, and the discharging mouth ［ 2-3 ］ of columniform barrel ［ 2-1 ］ and inverted tubaeform is formed shell.Lining propeller ［ 2-5 ］ with the same center line of barrel ［ 2-1 ］ is arranged in the cavity of barrel ［ 2-1 ］, time the bucket cavity in a reel vertical with the barrel center line ［ 2-6 ］ is housed, and the curvature of the circular arc camber of reel and angle of rake external diameter just in time mate, circular arc camber contains angle of rake external diameter, the lower end of screw shaped propeller ［ 2-5 ］ is fixed with a conical head ［ 2-4 ］, there is pad ［ 2-2 ］ junction of barrel ［ 2-1 ］ and discharging mouth ［ 2-3 ］, the quantity that can adjust pad ［ 2-2 ］ makes the quantity of ［ 2-2 ］ make discharging mouth ［ 2-3 ］ upper and lower displacement, thereby regulate the annular gap size of discharging mouth ［ 2-3 ］ and conical head ［ 2-1 ］, reach the thickness of control steamed stuffed bun lining.Reel ［ 2-6 ］, propeller ［ 2-5 ］ adopt the material manufacturing bigger to the lining adsorptivity, and time bucket ［ 2-8 ］, barrel ［ 2-1 ］, discharging mouth ［ 2-3 ］ adopts lining adsorptivity materials with smaller is made.Present embodiment, reel ［ 2-6 ］ is made with nylon 1010, propeller ［ 2-5 ］ is made with stainless steel 1Cr18Nig or aluminium alloy Z203, and time bucket ［ 2-8 ］, barrel ［ 2-1 ］ and discharging mouth ［ 2-3 ］ are made by aluminium alloy ZL203 and coated polytetrafluoroethylene coating at inner surface.
Working condition is as follows:
At first lining is put into time bucket ［ 2-8 ］, when complete machine starts work, motor is by gear reduction box and gear drive, make gear ［ 2-7 ］ transmission, driving reel ［ 2-6 ］ rotates, also there is simultaneously gear driven propeller ［ 2-5 ］ to rotate synchronously, with reel ［ 2-6 ］ matching and coordination work mutually, time bucket lining in ［ 2-8 ］, delivered in the pitch gap of the propeller ［ 2-5 ］ in the barrel ［ 2-1 ］ by reel ［ 2-6 ］ volume, do vertically to push by propeller ［ 2-5 ］ again, conical head ［ 2-4 ］ by rotation, from the annular gap between conical head ［ 2-4 ］ and the discharging mouth ［ 2-3 ］, rotation is derived, and becomes to make the tubular lining that steamed stuffed bun is used.
The filling material transfer unit of the specific embodiment of the invention is as follows,
As shown in Figure 9, present embodiment comprises filling hopper ［ 3-5 ］, the bottom have one can be under power source drives rotating blades pump ［ 3-6 ］, by scraping delivery filling material, be stored in the top of vane pump ［ 3-6 ］, a pressure head ［ 3-4 ］ is housed in the filling bucket ［ 3-5 ］, the upper end of pressure head ［ 3-4 ］ is fixed with pressure head bar ［ 3-3 ］, be connected with the eccentric wheel of power source by lever ［ 3-14 ］, the top of pressure head bar ［ 3-3 ］ is with back-moving spring ［ 3-1 ］, connecting on the pressure head bar ［ 3-3 ］ of back-moving spring ［ 3-1 ］ lower end, ratchet and pawl arrangement ［ 3-2 ］, click ［ 3-2 ］ is then driven by valve control electromagnet ［ 3-15 ］, because the effect of valve control electromagnet ［ 3-15 ］, drive click ［ 3-2 ］, can make pressure head whenever compress once back angle of rotation intermittently at work, row compresses the filling material again, the filling material can be compressed equably, be full of interlobate allowance, can not cause vane pump ［ 3-6 ］ to scrape sky, the eccentric position in vane pump ［ 3-6 ］ axle center can be regulated in addition, thereby has regulated interlobate allowance size, and each filling heart amount what have also just been regulated.
The outlet of vane pump ［ 3-6 ］ is connected with delivery hose ［ 3-7 ］, the other end of delivery hose connects the import of filling tube ［ 3-12 ］, stopper rod ［ 3-11 ］ is arranged in the filling tube cavity, the lower end of stopper rod ［ 3-11 ］ is filling plug ［ 3-13 ］, the top of stopper rod ［ 3-11 ］ is with back-moving spring ［ 3-8 ］, valve control electromagnet ［ 3-10 ］ is connected with the upper end of stopper rod ［ 3-11 ］ by lever ［ 3-9 ］, thereby controls out filling bottom offset beyond the Great Wall, opens and closes stuffing output port.
Working condition is as follows:
At first the filling material is put into filling hopper ［ 3-5 ］, when complete machine starts work, motor is by gear reduction box and sprocket wheel, drive eccentric wheel, make lever ［ 3-14 ］ compressing pressure head bar ［ 3-3 ］ downward by push rod, pressure head this moment ［ 3-4 ］ promptly compresses the filling material in the filling hopper ［ 3-5 ］, the gear rotary vane pump ［ 3-6 ］ of power source immediately, scraping delivery filling material, the filling material enters filling tube ［ 3-12 ］ through delivery hose ［ 3-7 ］ after vane pump ［ 3-6 ］ is discharged, under the effect of back-moving spring ［ 3-8 ］, jack-up stopper rod ［ 3-11 ］ is used filling plug ［ 3-13 ］ and is mentioned, and stuffing output port is opened, discharging the filling material enters in the steamed stuffed bun, or other wants in the food of faric son valve control electromagnet ［ 3-10 ］ action then, top lever ［ 3-9 ］, lever ［ 3-9 ］ compressing stopper rod ［ 3-8 ］, use filling plug ［ 3-13 ］ to move down, close stuffing output port, it is clean that the filling material is discharged, special in the high filling material of viscosity, it is very important to force the filling material to be discharged.
Before stuffing output port is closed, ［ 3-6 ］ turns over lattice when vane pump, the filling material carries electromagnetism to disconnect from the device power supply after the filling heart amount of a steamed stuffed bun of scraping delivery, the filling material is carried the braking electromagnetic valve power connection, vane pump ［ 3-6 ］ stops operating, eccentric wheel forwards down the gesture position to simultaneously, lever ［ 3-14 ］ unclamps, pressure head bar ［ 3-3 ］ is under back-moving spring ［ 3-1 ］ effect, upwards promote, pressure head ［ 3-4 ］ is also carried on simultaneously, meanwhile, promote ratchet and pawl arrangement ［ 3-2 ］ at valve control electromagnet ［ 3-15 ］ and turn over an angle, drive pressure head bar ［ 3-3 ］ and pressure head ［ 3-4 ］ and also turn over an angle.When work beginning for the second time, the pressure head ［ 3-4 ］ that turns over an angle compresses the filling material in the filling hopper ［ 3-5 ］ once more, vane pump ［ 3-6 ］ rotates scraping delivery filling material once more, so go round and begin again, continuous operation, like this pressure head ［ 3-4 ］ when depressing at every turn in 360 ° disconnected displacement change place, the filling material is evenly compressed, make vane pump ［ 3-6 ］ can not scrape sky and cause the sky steamed stuffed bun, guaranteed the filling heart quality of food.
Be the flour-sprinkle mechanism of the specific embodiment of the invention below.
Shown in Figure 10,11, present embodiment comprises a powder tube ［ 4-7 ］, powder tube ［ 4-7 ］ is fixed on the support ［ 4-8 ］, the centre of powder tube ［ 4-7 ］ is being screwed the tubular gear ［ 4-6 ］ that and powder tube ［ 4-7 ］ have same center line, its top is external gear, its underpart is the cylinder that many apertures are arranged on the barrel, and this hole diameter is 2mm.The outer ring of powder tube ［ 4-7 ］ is an annular external gear ［ 4-1 ］, the last transverse plane of annular external gear ［ 4-1 ］ and the last transverse plane of powder tube ［ 4-7 ］ are flat, annular external gear ［ 4-1 ］ and powder tube ［ 4-7 ］ and tubular gear ［ 4-6 ］ have common vertical center line, and annular external gear ［ 4-1 ］ rolls with the circumferencial direction of support ［ 4-8 ］ by ball bearing ［ 4-9 ］ and cooperates.Be screwed four connecting plates ［ 4-2 ］ on the last transverse plane of annular external gear ［ 4-1 ］, the other end of connecting plate ［ 4-2 ］ stretches in the ring-shaped chamber between powder tube ［ 4-7 ］ and the tubular gear ［ 4-6 ］, this end of connecting plate ［ 4-2 ］ has an interior circular hole, there are four vertical minor axises ［ 4-5 ］ to pass through four interior circular holes of connecting plate ［ 4-2 ］ respectively, and with it movingly, the upper end of minor axis ［ 4-5 ］ is fixed with planetary gear ［ 4-4 ］ respectively, this planetary gear ［ 4-4 ］ and tubular gear ［ 4-6 ］ engagement, the lower end is fixed with nylon yarn broom ［ 4-3 ］, and nylon yarn broom ［ 4-3 ］ is near the bottom surface of powder tube ［ 4-7 ］.
Working condition is as follows:
At first dry powder is put into powder tube ［ 4-7 ］, when complete machine starts work, motor is by gear reduction box and gear drive, make annular external gear ［ 4-1 ］ transmission, then the connecting plate of end face fixed thereon ［ 4-2 ］ also and then rotates around center line, this moment, interior circular hole four minor axises ［ 4-5 ］ movingly with connecting plate ［ 4-2 ］ end also rotated around center line, because being fixed on four planetary gears ［ 4-4 ］ of minor axis ［ 4-5 ］ upper end meshes with tubular gear ［ 4-6 ］, and tubular gear ［ 4-6 ］ is fixed on powder tube ［ 4-7 ］ and goes up motionless, therefore planetary gear ［ 4-4 ］ and minor axis ［ 4-5 ］ and four nylon yarn brooms ［ 4-3 ］ of being fixed on minor axis ［ 4-5 ］ lower end all are not only to rotate but also be rotation around center line, nylon yarn broom this moment ［ 4-3 ］ is just in the ring-shaped chamber between powder tube ［ 4-7 ］ and tubular gear ［ 4-6 ］, be filled in nylon yarn broom ［ 4-3 ］ dry powder on every side again simultaneously, the centrifugal barrel aperture that passes through tubular gear bottom has been spread across the lining that passes through in the tubular gear in appearance uniformly.
Specify the closing mechanism of the embodiment of the invention below in conjunction with accompanying drawing,
As Figure 12,13, shown in 14, present embodiment comprises by in the power transmission shaft drive of power source, following two travelling gears ［ 5-11 ］ and ［ 5-19 ］, travelling gear ［ 5-11 ］ and ［ 5-19 ］ are 48 teeth, on having, following two closing in gears ［ 5-12 ］ and ［ 5-10 ］ are respectively with last, following two travelling gears ［ 5-11 ］ and ［ 5-19 ］ engagement, on, following closing in gear all is 192 teeth, on, following closing in gear is a ring gear, its inner ring is processed into cam ring, following receipts are nibbled wheel top and are being screwed closing in cam ring ［ 5-18 ］, the cam ring edge that last receipts are nibbled wheel ［ 5-12 ］ is to be linked by 8 identical curves, inboard at last closing in gear ［ 5-12 ］, be fixed in and be equipped with 8 in the groove of base and go up and receive pawl axles ［ 5-13 ］, the outboard end of last receipts pawl axles ［ 5-13 ］ is owing to be enclosed within the effect of the peripheral retainer spring of axle, be close on the convex wheel face of closing in gear, be fixed with 8 on the medial extremity of last receipts pawl axles ［ 5-13 ］ and go up receipts pawl ［ 5-15 ］, go up receipts pawls ［ 5-15 ］ for 8 and be distributed on the circumference, mutual angle is 45 °.Last receipts pawls ［ 5-15 ］ are made with the telfon plastic plate of 4 millimeters thick.Following closing in gear ［ 5-10 ］ becomes two layers up and down with following closing in cam ［ 5-18 ］, each is linked the cam ring edge of its upper and lower by 8 curves identical with last closing in gear ［ 5-12 ］, in following closing in gear ［ 5-10 ］ and following closing in cam ［ 5-18 ］ inboard, be fixed in and be separately installed with 8 in the groove of base and receive pawl axles ［ 5-14 ］ down, receive pawl axle ［ 5-14 ］ down for totally 16, receive the outboard end of pawl axle ［ 5-14 ］ down owing to be enclosed within the effect of the peripheral retainer spring of axle, be close to respectively on last following closing in gear and convex wheel face at last cam, be fixed with 8 on the medial extremity of receipts pawl axles ［ 5-14 ］ under the upper strata and receive pawls ［ 5-16 ］, be fixed with 8 under the lower floor on the medial extremity of receipts pawl axles ［ 5-14 ］ and receive pawls ［ 5-17 ］ down, 8 on upper strata is received the mutual angle of pawl ［ 5-16 ］ down and also is 45 °, be distributed on the circumference, 8 of lower floors receive the mutual angle of pawl ［ 5-17 ］ and also are 45 °, be distributed on the circumference, but two layers of receipts pawl ［ 5-16 ］ are diverged 22.5 ° with ［ 5-17 ］ up and down.Receiving pawl ［ 5-16 ］ down is 10 millimeters with the length that ［ 5-17 ］ makes the receipts pawl limit that contacts with lining with the polytetrafluoroethylene plate of 2 millimeters thick.At last receipts pawl ［ 5-15 ］ and the following pawl ［ 5-16 that receives, 5-17 ］ between have lining to cut off parts, it comprises the idler gear ［ 5-9 ］ with following closing in gear ［ 5-10 ］ engagement, cutting knife gear ［ 5-3 ］, ［ 5-6 ］ and idler gear ［ 5-9 ］ engagement, cutting knife gear ［ 5-3 ］, be fixed with two cutting knife cams ［ 5-5 ］ above ［ 5-6 ］, ［ 5-7 ］, under the back-moving spring effect, two cutting knife handles ［ 5-4 ］ are arranged, ［ 5-8 ］ is close to cutting knife cam ［ 5-5 ］ respectively, on the cam surface of ［ 5-7 ］, at cutting knife handle ［ 5-4 ］, on ［ 5-8 ］, be fixed with upper cutter ［ 5-2 ］ and lower cutter ［ 5-1 ］, stretch to and receive pawl ［ 5-15 ］ and receive pawl ［ 5-16 down, 5-17 ］ between the closing mechanism center.Cutting knife add-in card ［ 5-26 ］ with the square breach of 20 * 6 millimeters long is housed on lower cutter ［ 5-1 ］, and upper cutter ［ 5-2 ］, lower cutter ［ 5-1 ］ and cutting knife add-in card ［ 5-26 ］ are respectively the corrosion resistant plate manufacturing of 2 millimeters and 4 millimeters with thickness.Below following closing in gear ［ 5-10 ］, also has pallet part, it comprises push cam ［ 5-20 ］, a vertical push rod ［ 5-21 ］ is arranged in the above, under back-moving spring ［ 5-24 ］ effect that is enclosed within on the push rod, the lower end of push rod ［ 5-21 ］ is pressed the cam surface of push cam ［ 5-20 ］ all the time, there is the supporting plate ［ 5-22 ］ of a level upper end of push rod ［ 5-21 ］, there is a pallet ［ 5-23 ］ on one side of supporting plate ［ 5-22 ］, just in time can hold the lining food green compact that the back of closing up is cut off.The axle of lower transmissioning gear in the drive ［ 5-11 ］, ［ 5-19 ］ drives push cam ［ 5-20 ］ simultaneously, and the upper and lower displacement of pallet ［ 5-23 ］ can be regulated in 35 millimeters.
Working condition is as follows:
When the closing in electromagnetic clutch power is connected, on, lower transmissioning gear ［ 5-11 ］, ［ 5-19 ］ rotates simultaneously, and drive engagement on, following closing in gear ［ 5-12 ］, in ［ 5-10 ］ rotation, the convex wheel face of the cam ［ 5-18 ］ that is screwed on the convex wheel face of following closing in gear and the following closing in gear presses, under receive pawl axle ［ 5-13 ］, ［ 5-14 ］, make, under receive pawl ［ 5-15 ］, ［ 5-16 ］, ［ 5-17 ］ draws in to the center simultaneously, receive in the pawls ［ 5-15 ］ 4 mutual angles on this moment and be 90 ° go up when receiving pawls ［ 5-15 ］ and closing up minimum center circle arc dia be 6 millimeters, mutual in addition angle is that 4 minimum center circle arc dias of going up when receiving pawls ［ 5-15 ］ closing in of 90 ° are 12 millimeters, minimum center circle arc dia is 6 millimeters when receiving pawls ［ 5-16 ］ closing under 8, and minimum center circle arc dia was a millimeter when 8 receipts pawls ［ 5-17 ］ closed up down.Finished closing up the first time of lining, meanwhile, following closing in gear ［ 5-10 ］ also drives idler gear ［ 5-9 ］, make two cutting knife gears ［ 5-3 ］ with idler gear ［ 5-9 ］ engagement, ［ 5-6 ］ rotates, cutting knife cam ［ 5-5 ］ fixed thereon, ［ 5-7 ］ then will be close to two the cutting knife handles ［ 5-4 ］ on the cam surface, ［ 5-8 ］ pushes open to two limits, fix two on it cutting knife ［ 5-2 ］ ［ 5-1 ］ is drawn in to the center this moment, last, under receive pawl ［ 5-15 ］, ［ 5-16 ］, cut off the lining after closing up for the first time between ［ 5-17 ］.Drive the push cam ［ 5-20 ］ of pallet part simultaneously because of the axle that drives upper and lower travelling gear ［ 5-11 ］, ［ 5-19 ］, close up when finishing for the first time, when cutting knife is cut off lining, the cam ［ 5-20 ］ that rotates promotes push rod ［ 5-21 ］ and moves up, by supporting plate ［ 5-22 ］, make pallet ［ 5-23 ］ hold the food green compact of cut-out, and peak above continuing to push to, making lining have above becoming 16 muscle lids conical, is the steamed stuffed bun of cylindricality below.Because travelling gear ［ 5-11 ］, ［ 5-19 ］ are 48 teeth, and closing in gear ［ 5-12 ］, ［ 5-10 ］ are 192 teeth, so travelling gear turns around the gear rotation that then closes up 1/4 circle.After being right after closing in for the first time, under the promotion of gear that closes up up and down ［ 5-12 ］ ［ 5-10 ］ and following closing in cam convex wheel face, upper and lower receipts pawl ［ 5-15 ］, ［ 5-16 ］, ［ 5-17 ］ have carried out again for the second time closing up, and make 16 muscle Geigers on the reliable more and face of the back cover of steamed stuffed bun clear outward.Finish when closing up for the second time, the push cam of rotation ［ 5-20 ］ has made the contact position of push rod ［ 5-21 ］ and push cam ［ 5-20 ］ simultaneously down in back-moving spring ［ 5-25 ］ effect, drop to minimum point from peak.So pallet ［ 5-23 ］ on the supporting plate ［ 5-22 ］, asking ready-made steamed stuffed bun also to drop to extreme lower position by the extreme higher position, at this moment, supporting plate pushes the power connection of magnetic valve, electromagnet is pleaded plate ［ 5-22 ］ and is turned over an angle around push rod ［ 5-21 ］ center, in type steamed stuffed bun is fallen on the conveyer belt, is sent by conveyer belt.When power supply disconnects, under spring action, make supporting plate ［ 5-22 ］ return original position, begin the course of work as hereinbefore again.
Claims (8)
1, a kind of bun stuffing machine that relates to food machinery, there is one to fix each mechanical part and bear the support of complete machine weight, motor [10] is installed on support, motor [10] drives reduction box [6] by belt pulley [11], also be equipped with on the support by reduction box [6] output driven off by shaft closing in power transmission box [7], lining transmitting power transmission case [8], filling material transmitting power transmission case [9], finished product transfer member [5] and electric control system, it is characterized in that also being equipped with on the support drum-screw type dough transfer unit [2] of lining transmitting power transmission case [8] transmission, the rotary press head vane pump filling material transfer unit [1] of meat stuffing material transmitting power transmission case [9] transmission, by the multi-claw double decker closing parts [4] of closing in power transmission box [7] transmission, pass through the planet gear automatic flour-sprinkle parts [3] of gear pair transmission again by closing in power transmission box [7].
2, bun stuffing machine as claimed in claim 1 is characterized in that being equipped with below the support and is convenient to the wheel that complete machine moves, and power is installed partly on the support, and electric part and steamed stuffed bun are made machinery partly; Power motor ［ 10 ］ partly is installed in the end on the support, the case ［ 6 ］ of the deceleration that is driven by the belt pulley ［ 11 ］ of motor ［ 10 ］ upwards is installed above successively, by reduction box ［ 6 ］ output driven off by shaft closing in power transmission box ［ 7 ］, lining transmitting power transmission case ［ 8 ］, filling material transmitting power transmission case ［ 9 ］; Finished product transfer member ［ 5 ］ upwards is installed on the other end of support successively, the electric control box II, multi-claw double decker closing mechanism ［ 4 ］, planet gear automatic flour-sprinkle mechanism ［ 3 ］, drum-screw type dough conveying mechanism ［ 2 ］, electric control box 1, electric switch box is placed pressure head vane pump stuffings conveying mechanism ［ 1 ］.
3, bun stuffing machine as claimed in claim 2, it is characterized in that motor ［ 10 ］ is by the worm gear interlock in the same reduction box of belt pulley ［ 11 ］ ［ 6 ］, again by the final drive shaft interlock of gear pair with closing in power transmission box ［ 7 ］, has electromagnetic clutch in the reduction box, it is by connecting rod and sprocket wheel and filling material transmitting power transmission case ［ 9 ］ and finished product transfer member ［ 5 ］ interlock, by gear pair and conveyer belt interlock, closing in power transmission box ［ 7 ］ is by connecing the final drive shaft interlock of cover with lining transmitting power transmission case ［ 8 ］, by the driving gear interlock of the same flour-sprinkle mechanism of gear pair ［ 3 ］, by the closing in gear interlock of the same closing mechanism of closing in electromagnetic clutch gear pair ［ 4 ］.
4, bun stuffing machine as claimed in claim 3, it is characterized in that electric part is made up of switch enclosure and two small-sized electric control boxes, material amount gauge tap adopts 36 volts of low pressure, electromagnetic clutch power is to obtain 24 volts of voltages by bridge rectifier, automatic control switch is cam control, and the interlocking control structure is arranged.
5, bun stuffing machine as claimed in claim 1, it is characterized in that described drum-screw type dough transfer unit (2), time bucket ［ 2-8 ］ that comprises the splendid attire lining, barrel ［ 2-1 ］, the propeller ［ 2-5 ］ that one screw shaped is arranged in the barrel ［ 2-1 ］, in the cavity of time bucket ［ 2-8 ］ reel ［ 2-6 ］ is housed, the external diameter of the curvature of its circular arc camber and propeller ［ 2-5 ］ just in time mates tangent, the external diameter of circular arc camber containing propeller ［ 2-5 ］.
6, bun stuffing machine as claimed in claim 1, it is characterized in that described rotary press head vane pump filling material transfer unit ［ 1 ］ comprises filling hopper ［ 3-5 ］, its lower end connects filling material delivery hose ［ 3-7 ］, pressure head ［ 3-4 ］ and pressure head bar ［ 3-3 ］ up and down at an intermittence arranged, the following blade pump ［ 3-6 ］ of pressure head ［ 3-4 ］ in the filling hopper ［ 3-5 ］.
7, bun stuffing machine as claimed in claim 1, it is characterized in that the last closing in gear ［ 5-12 ］ that described multi-claw double decker closing parts ［ 4 ］ have a upper transfer gear ［ 5-11 ］ to drive, last closing in gear ［ 5-12 ］ is a ring gear, its inner ring is made into cam ring, inboard at cam, be fixed in to be equipped with in the groove of base and receive pawl axle ［ 5-13 ］, the outboard end of last receipts pawl axles ［ 5-13 ］ is being close under the effect of retainer spring on the convex wheel face, and medial extremity is fixed with receives pawl ［ 5-15 ］.
8, bun stuffing machine as claimed in claim 1, it is characterized in that described planet gear automatic flour-sprinkle parts ［ 3 ］ comprise powder tube ［ 4-7 ］, fixing the tubular gear ［ 4-6 ］ of a same center line in the middle of it by screw, its top is external gear, the bottom is the cylinder that many apertures are arranged on the barrel, has an energy to rotate the parts of powder automatically again around tubular gear top external gear between powder tube and tubular gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 85203284 CN85203284U (en) | 1985-07-31 | 1985-07-31 | Steamed stuffed bunmaking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 85203284 CN85203284U (en) | 1985-07-31 | 1985-07-31 | Steamed stuffed bunmaking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN85203284U true CN85203284U (en) | 1986-08-20 |
Family
ID=4798879
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 85203284 Ceased CN85203284U (en) | 1985-07-31 | 1985-07-31 | Steamed stuffed bunmaking machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN85203284U (en) |
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| CN105532777A (en) * | 2015-11-27 | 2016-05-04 | 芜湖市滨江4050早餐工程有限公司 | Single-screw medium-sized rice dumpling making machine |
| CN105532782A (en) * | 2015-11-27 | 2016-05-04 | 芜湖市滨江4050早餐工程有限公司 | Double screw moon cake machine |
| CN105532778A (en) * | 2015-11-27 | 2016-05-04 | 芜湖市滨江4050早餐工程有限公司 | Small steamed stuffed bun maker |
| CN105249513B (en) * | 2015-11-27 | 2017-09-15 | 芜湖市滨江4050早餐工程有限公司 | A kind of medium-sized bun stuffing machine |
| CN105284972B (en) * | 2015-11-27 | 2018-05-01 | 芜湖市滨江4050早餐工程有限公司 | The medium-sized dumpling machine of single screw rod |
| CN105286057B (en) * | 2015-11-27 | 2018-06-05 | 芜湖市滨江4050早餐工程有限公司 | A kind of medium-sized stuffed dumplings machine of twin-screw |
| CN105495664B (en) * | 2015-11-27 | 2018-08-03 | 芜湖市滨江4050早餐工程有限公司 | The small-sized stuffed dumplings machine of single screw rod |
| CN105309540B (en) * | 2015-11-27 | 2018-08-14 | 芜湖市滨江4050早餐工程有限公司 | The medium-sized stuffed dumplings machine of single screw rod |
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