CN85107227A - Method for manufacturing fluorescent screen of cathode ray tube - Google Patents

Method for manufacturing fluorescent screen of cathode ray tube Download PDF

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Publication number
CN85107227A
CN85107227A CN85107227.5A CN85107227A CN85107227A CN 85107227 A CN85107227 A CN 85107227A CN 85107227 A CN85107227 A CN 85107227A CN 85107227 A CN85107227 A CN 85107227A
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China
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screen dish
fluorescent powder
screen
powder grain
dish
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CN85107227.5A
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CN1022005C (en
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佐合诚司
伊藤武夫
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Toshiba Corp
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Toshiba Corp
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Abstract

A method of manufacturing a phosphor screen for a cathode ray tube includes forming a pattern having a tacky surface receptive to phosphor particles on an inner surface of a panel having a peripheral wall, rotating the panel about an axis perpendicular to its inner surface and passing through a center of the panel, applying phosphor particles to the inner surface of the panel during or prior to rotation of the panel, and causing the phosphor particles to slide over the inner surface of the panel and adhere to the tacky surface receptive to phosphor particles. The method can form a phosphor film which is uniform and has a sufficient thickness without irregularities in the amount of phosphor adhesion.

Description

Make the method for cathode ray tube screen
The present invention relates to a kind of method of making cathode ray tube screen.
The phosphor screen that red, blue, green fluorescence powder is arranged (according to predetermined figure) regularly is to place on the inner surface of cathode ray tube (for example chromoscope) screen dish.
As making this fluoroscopic method, disclosed slurry method is by known in the open NO.47-38054 of Japan Patent.According to this method, the fluorescent powder paste material that will contain photoresists is coated on the total inner surface of screen dish, and blue fluorescent material is by planar mask and Bei Bao Guang And develops, and then, green fluorescence pruinescence exposure and developing is that red fluorescent material is exposed and develops at last.
The advantage of slurry method is to be easy to produce in enormous quantities.
Recently, developed a kind of powder cladding process, compared with slurry method, it has many advantages.As disclosed among the open NO.48-14498 of Japan Patent, in the powder cladding process, the photosensitive resin that can produce predetermined viscosity And and do not comprise fluorescent powder grain under radiation is coated on the inner surface of screen dish, make the resin exposure of coating then by planar mask, forming a tacky surfaces, thereby fluorescent powder grain is adhered on this tacky surfaces that can accept fluorescent powder grain with the fluorescent powder grain accepted that pre-determines figure.Above-mentioned slurry method exists many problems, comprises in the exposure process, scattering of light is caused the inaccuracy of figure because of fluorescent powder grain (particularly oarse-grained fluorescent material); Be difficult to form have fine pitch figure to constitute high-precision figure; The degenerating of fluorescent material characteristic of depending on used photosensitive resin; And owing to the gelatification of fluorescent material and photosensitive resin is restricted the type of adoptable fluorescent material.The problem that is produced when on the contrary, the powder cladding process does not exist these to adopt slurry method.In addition, the powder cladding process has many advantages.For example, the method is easy to implement, and according to the kind difference of the photosensitive resin that is adopted, in development step, water or organic solvent are not to use.
As fluorescent powder grain is attached to the method on the tacky surfaces that can accept fluorescent powder grain, powder injection process has been known.In the method, powder particle is let , And go and is at full speed blown the particle that these are let go open with injector in air.Yet, in powder injection process, because particle with the nozzle of high speed by spray gun, produce friction between the particle, thereby the luminous intensity of fluorescent material can reduce.At United States Patent (USP) U.S.P.NO.4, another kind of method is disclosed in 469,766.In the method, as shown in Figure 1, fluorescent powder grain 3 is contained on the inner surface of screen dish, and the tacky surfaces of the fluorescent powder grain accepted that has pre-determined figure is arranged on this inner surface.Screen dish 1 tilts along the direction of X-X ' or Y-Y ', so that fluorescent powder grain can slide on the inner surface of screen dish, thereby fluorescent powder grain is attached to formed the tacky surfaces of pattern.
In said method, it is even that the quantity of the fluorescent powder grain that is adhered to can keep substantially.Yet, when using microscopic examination, see that being easy to form irregular striated pattern , And on cover layer reduces fluoroscopic quality.Can think that this is because the result that fluorescent powder grain slides by jagged mode.
In addition, in the method, at the periphery place, just near the wall place, surrounding in the screen dish outside, the quantity of the fluorescent powder grain that is adhered to is inhomogeneous especially.Can think that this is owing to the following fact, when promptly a large amount of fluorescent powder grains bumped against the surrounding wall, the slip meeting of fluorescent powder grain stopped fully because of the change of direction or slows down.In any case the adhesion quantity that all is difficult to make screen check and regulate fluorescent powder grain on the inner surface keeps evenly also being difficult to obtain a phosphor screen that does not have irregular covering striated pattern.These problems can not run in normally used slurry method.
An object of the present invention is to provide the method for making cathode ray tube screen, wherein, can form the even , And of thickness and not have irregular tectal fluorescent coating.
Method according to manufacturing cathode ray tube screen of the present invention comprises:
On the inner surface of the screen dish that the surrounding wall is arranged, form the figure that to accept the tacky surfaces of fluorescent powder grain;
Screen is being coiled perpendicular to table face And in it to be rotated by the axle at its center;
In the screen disc spins or before the rotation, on screen inner surface, add fluorescent powder grain, fluorescent powder grain is adhered on the tacky surfaces that can accept fluorescent powder grain at the inner surface Shang of screen dish Hua Dong And.
In the method for the invention, when the screen dish rotated continuously, fluorescent powder grain slided on the tacky surfaces that can accept fluorescent powder grain continuously.Therefore, on the total inner surface of screen dish, particularly, do not find that fluorescent powder grain adheres to uneven phenomenon, thereby the phosphor screen of quality striated pattern high and that do not cover brokenly is provided near wall place, surrounding.
When rotating shaft tilts corresponding to vertical direction, better effects if then.The angle of inclination of axle can so be selected, and promptly in the rotary course of screen dish, makes the sliding scale of fluorescent powder grain can cover the whole tacky surfaces of accepting fluorescent powder grain basically.The scope at this inclination angle is for becoming 5-85 degree, preferably 20-70 degree with vertical direction.Though it is constant that the inclination angle of rotating shaft can keep, preferably the attachment state according to fluorescent powder grain in the rotary course of screen dish changes.
Select suitable screen disc spin speed, make the sliding scale of fluorescent powder grain can cover the total inner surface of screen dish.This range of speeds is changeed for per minute 1-100, and preferably per minute 5-60 changes.It is constant or variation that the rotary speed of screen dish can keep.
In the present invention, when fluorescent powder grain is to add fashionablely in the middle of the rotation of screen dish, at each position of screen dish, no matter whether fluorescent material adds at the very start, and the quantity of the fluorescent powder grain of Nian Fuing and density all do not have difference in the above.If fluorescent powder grain is to add when the rotating shaft rotation that the screen coiling is tilted, then better effects if.
Make when the slip of fluorescent powder grain becomes more easy among the present invention when vibration screen dish, then can change the characteristic of screen dish film.
According to the present invention, a surrounding wall by the screen dish can be installed extend internally, but not influence the cover plate that fluorescent powder grain adds, like this, fluorescent powder grain just can not overflowed from the inner surface of screen dish.
Fig. 1 is a view, has represented the method for the manufacturing cathode ray tube screen of common employing;
Fig. 2 is several sectional views to Fig. 4, shows the step of the method for manufacturing cathode ray tube screen according to an embodiment of the invention.
Below, with example the present invention is described in detail.
Example
For the inner surface that makes the screen dish presents the characteristic that can accept fluorescent powder grain, that is show viscosity under radiation, the mixture of being made up of following component can be coated on the inner surface of screen dish 1, its thickness is about 1 micron:
Polyvinyl alcohol 0.5% weight ratio
Diazol 4% weight ratio
Surfactant 0.008% weight ratio
Water surplus
Be placed in screen with one and coil the 1 kilowatt extra-high-pressure mercury vapour lamp of 1 central shaft Shang And, this coated film was exposed about 2 minutes by a planar mask from the about 350 millimeters places of the inner surface of screen dish 1.So, form the tacky surfaces figure that can accept fluorescent powder grain at the exposure region of film.After removing planar mask, screen dish 1 is installed on the carriage of a rotation, the angle of inclination of regulating between rotating shaft 7 and the vertical axis 4 is about 40 degree And add about 30 grams with feed nozzle 2 a blue fluorescent powder grain 3, as shown in Figure 2, a cover plate with holes 9 is installed, and this cover plate is extended to the center by the surrounding wall of screen dish 1.Like this, when 1 rotation of screen dish, fluorescent powder grain can not overflowed by the inside of screen dish.As shown in arrow 6 when rotating shaft 7 rotates with the speed that per minute about 35 changes when screen dish 1, the fluorescent powder grain of adding has been paved with the total inner surface of screen dish 1.When screen dish 1 rotated 100 times under such state, blue fluorescent powder grain 3 adhered on the tacky surfaces figure that can accept fluorescent powder grain equably.Adhere on the tacky surfaces of the fluorescent powder grain accepted that forms on the screen inner surface by this way at fluorescent powder grain after, the tiltangle rotation of screen dish 1 to increase, as shown in Figure 3.Then, as shown in Figure 4, remove cover plate with holes 9, increase tiltangle simultaneously, fluorescent powder grain 3 is fallen by screen dish 1.Screen inner surface is faced down along vertical axis 4, to pour out residual fluorescent powder grain 3.Blowing out dry air with spray gun with the speed of about 8.5 meter per seconds blows to remove unnecessary fluorescent powder grain.This spray gun places that apart from the about 200 millimeters Chu , And of screen inner surface 7 diameters to be arranged be 0.5 millimeter, and mutual spacing is 50 millimeters a spray orifice.So, just formed predetermined blue fluorescent material figure.Form green and red fluorescent material figure with similar method, promptly finished fluoroscopic manufacturing.
In the method, the fluorescent powder grain of adding moves at screen inner surface continuously because of the rotation of screen dish, and therefore, fluorescent powder grain can the local figure that disperses or form irregular covering striped.Coil wall place, 3 surrounding near screen, the quantity of the fluorescent powder grain that is adhered to is even especially.
Screen characteristics when table 1 illustrates the blue phosphor screen that makes with the powder cladding process and is used for 19 inch chromoscopes, and the fluoroscopic characteristic that makes with commonsense method.The method of common employing is above-mentioned powder injection process and X-Y gradient method shown in Figure 1.Light transmittance is the value that the fluorescent material adhesion section sees through white visible light, and brightness is that color cathode ray tube is at 25 kilovolts of accelerating voltages and I K=500 microamperes of numerical value that obtain during work down are relative values of the brightness of the screen that makes with respect to powder injection process.
Table 1
The screen characteristics that makes with the powder cladding process
Figure 85107227_IMG2
As can be seen from Table 1, the phosphor screen of example of the present invention has enough film thicknesses, and the variation of film thickness is less, and tectal scrambling is little, and brightness is higher.By the relation between film thickness and light transmittance as can be seen, the packing ratio of fluorescent powder grain, promptly density is the highest.
Tricolour phosphor screen blue, green and red fluorescent material can prepare in a similar manner.Table 2 shown versicolor fluorescent material sneak in other fluorescent material mixing ratio and at the irregular covering state on phosphor screen surface.Hybrid ratio is to record under the ultraviolet irradiation screen with microscope.
Table 2
The fluoroscopic state that makes with the powder cladding process
As can be seen from Table 2, the fluoroscopic fluorescent material color mix in the example of the present invention is than little, and tectal scrambling is little, therefore, and the phosphor screen quality height in the example.
In above-mentioned example, the angle of inclination of rotating shaft 7 is set in 40 degree.Yet, the inclination angle value of being not limited thereto.According to the experiment of being carried out, when the inclination angle was spent above 85, most fluorescent powder grain was collected near the surrounding wall of screen dish 1 and is difficult for forming fluorescent powder film in the center of screen dish.Yet, when the inclination angle is spent less than 5, can not reach the effect that rotating shaft 7 is tilted to obtain.Hence one can see that, when the angle of inclination of rotating shaft is 5-85 when spending, can obtain result preferably, and angle is 20-70 when spending, and then obtains best result.
Fluorescent powder grain 3 can be 0 degree at the inclination angle, just adds when the inner surface of screen dish makes progress, and subsequently, tiltangle can little by little change when screen coils 1 rotation.Note, preferably when rotary screen dish 1, add fluorescent powder grain 3.
When fluorescent powder grain is to add fashionablely before the rotary screen dish, the packed density of the fluorescent powder grain between each position of screen inner surface or the amount that adheres to charging zone have slight difference, and the screen dish must compensate these difference through rotation for a long time.
In above-mentioned example, the rotary speed of screen dish 1 is that per minute 35 changes, yet rotary speed is not limited thereto numerical value.Rotary speed must be selected in conjunction with the tiltangle of rotating shaft 7, makes fluorescent powder grain 3 slide on the total inner surface of screen dish 1.According to the experiment of being carried out, when the rotary speed of screen dish is changeed less than per minute 1, become Bu Lian Xu And and occur covering irregular phenomenon easily of the slip of fluorescent powder grain.When rotary speed surpassed per minute 100 commentaries on classics, most of fluorescent powder grains 3 escaped on the surrounding wall of screen dish 1, thereby do not form fluorescent powder film in the center of screen dish.When the rotary speed of screen dish is in the scope that per minute 5-60 changes, can obtain best result.
In above-mentioned example, (not shown) when rotating shaft 7 is the center vibration with some positions can obtain the uniform phosphor screen of fluorescent material adhesive capacity.Vibration can be taken place by vibrator or ultrasonator.

Claims (16)

1, a kind of method of making cathode ray tube screen comprises:
On the inner surface of the screen dish that has the surrounding wall, form the figure of the tacky surfaces that can accept fluorescent powder grain;
Pass through the above-mentioned screen dish of axle rotation at its center around interior table face And perpendicular to the screen dish;
In said screen disc spins process or before the rotation, fluorescent powder grain is added on the inner surface of this screen dish, fluorescent powder grain is adhered on the tacky surfaces of the above-mentioned fluorescent powder grain accepted at the inner surface Shang of screen dish Hua Dong And.
2, a kind of method according to claim 1 is characterized in that, the axle of said screen dish tilts with respect to vertical axis.
3, a kind of method according to claim 2 is characterized in that, formed angle should be selected suitablely between the axle of said screen dish and the vertical axis, makes fluorescent powder grain slip over the total inner surface of this screen dish.
4, a kind of method according to claim 3 is characterized in that said angle is the 5-85 degree.
5, a kind of method according to claim 4 is characterized in that, said angle is the 20-70 degree.
6, a kind of method according to claim 3 is characterized in that, said angle changes in the rotary course of said screen dish.
7, a kind of method according to claim 6 is characterized in that, said angle is to increase in the rotary course of this screen dish.
8, a kind of method according to claim 1 is characterized in that, selects the speed of suitable said screen dish, makes fluorescent powder grain slip over the total inner surface of this screen dish.
9, a kind of method according to Claim 8 is characterized in that, the speed of said screen dish is changeed for per minute 1-100.
10, a kind of method according to claim 9 is characterized in that, the speed of said screen dish is changeed for per minute 5-60.
11, a kind of method according to Claim 8 is characterized in that, the speed of said screen dish changes in its rotary course.
12, a kind of method according to claim 1 is characterized in that, fluorescent powder grain adds in the rotary course of said screen dish.
13, a kind of method according to claim 12 is characterized in that, the axle of said screen dish adds fluorescent powder grain corresponding to vertical axis inclination , And and when this shields disc spins.
14, a kind of method according to claim 1 is characterized in that, vibrates said screen dish, makes it to help the slip of fluorescent powder grain on the inner surface of this screen dish.
15, a kind of method according to claim 1 is characterized in that, said screen dish has a cover plate, and this cover plate is extended the effusion of , And and prevention fluorescent powder grain to the rotating shaft of this screen dish by the top of surrounding wall.
16, a kind of method according to claim 1, it is characterized in that, covering the material that under rayed, can obtain certain viscosity on the inner surface of said screen dish, make the film exposure of covering subsequently by a planar mask, and obtain above-mentioned figure with the tacky surfaces that can accept fluorescent powder grain.
CN 85107227 1985-09-28 1985-09-28 Method for fabricating the fluorescent screen of cathode-ray tube Expired - Lifetime CN1022005C (en)

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Application Number Priority Date Filing Date Title
CN 85107227 CN1022005C (en) 1985-09-28 1985-09-28 Method for fabricating the fluorescent screen of cathode-ray tube

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Application Number Priority Date Filing Date Title
CN 85107227 CN1022005C (en) 1985-09-28 1985-09-28 Method for fabricating the fluorescent screen of cathode-ray tube

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CN85107227A true CN85107227A (en) 1987-04-08
CN1022005C CN1022005C (en) 1993-09-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102627408A (en) * 2012-04-13 2012-08-08 安徽鑫昊等离子显示器件有限公司 Size coating device of plasma panel display screen

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102627408A (en) * 2012-04-13 2012-08-08 安徽鑫昊等离子显示器件有限公司 Size coating device of plasma panel display screen

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