Summary of the invention
The purpose of this utility model is to overcome the shortcoming of above-mentioned prior art, provides a kind of mechanical structure simple, mould positioning accuracy height, and application life is long, and the bright and clean paper mould attractive in appearance of product surface changes the hub make-up machine.
The purpose of this utility model realizes by following proposal: this paper mould changes the hub make-up machine, comprise the commentaries on classics hub intermittent drive mechanism, commentaries on classics hub shaping mechanism, the paper matrix shift-out mechanism that are installed on the slurry case, described commentaries on classics hub intermittent drive mechanism is connected with commentaries on classics hub shaping mechanism, paper matrix shift-out mechanism respectively, the shaping mould that changes the hub shaping mechanism and paper matrix shift-out mechanism to shift out mould relative, and commentaries on classics hub shaping mechanism, paper matrix shift-out mechanism are connected with vacuum source, pressure source respectively, and described commentaries on classics hub intermittent drive mechanism is a cam division driving mechanism.
Described commentaries on classics hub intermittent drive mechanism comprises drive motors-decelerator, cam, cuts apart dish, described drive motors-decelerator is installed on the base of slurry case, drive motors-decelerator is by sprocket wheel-chain, the secondary driving cam of bevel gear, cam is supported by a pair of taper roll bearing, cut apart dish and be installed in commentaries on classics hub spindle nose, and and cam-engaged.
Described commentaries on classics hub shaping mechanism top also is provided with hot blast and blows out mechanism; suction slurry side, the dehydration side of corresponding commentaries on classics hub is respectively equipped with mold cleaning mechanism, scouring of wool limit mechanism in the slurry case; scouring of wool limit mechanism upside is provided with the bat optical mechanism; and it is relative with shaping mould to clap optical mechanism; described scouring of wool limit mechanism, mold cleaning mechanism, bat optical mechanism are connected with the water source by pipeline respectively, and hot blast blows out mechanism and is connected with thermal source by hot air duct.
Described commentaries on classics hub shaping mechanism comprises air chamber that is located at commentaries on classics hub side face and the quiet dish of distribution Moving plate, distribution, the distributing pipe that changes the hub spindle nose, described air chamber is 12, each air chamber outerplanar is equipped with formation mould, each air chamber is communicated with the distribution Moving plate by pipeline, the distribution Moving plate matches with the quiet dish of distribution, and the quiet dish of distribution links to each other with vacuum source, pressure source by distributing pipe.
Described paper matrix shift-out mechanism is an offset crank rocker slider paper matrix shift-out mechanism, its by offset crank, rocking bar, slide block, shift out air chamber and connect to form successively, offset crank is connected with drive motors-decelerator, the described air chamber outerplanar that shifts out is provided with the transfer mould, itself and described shaping mould are a pair of matched molds, shift out air chamber and also are connected with vacuum source, pressure source by pipeline.
The air bells cap that described hot blast blows out mechanism is the square insulation shell, and the position of the corresponding described paper matrix shift-out mechanism in its two side, bat optical mechanism has opening respectively, the inboard uniform a plurality of blowhole of air bells cap, and the air bells cap top is connected with thermal source by hot air duct.
Described mold cleaning mechanism is two rows, and its upper end is even distribution fan nozzle respectively, and the lower end connects the water source by pipeline; Described scouring of wool limit mechanism upper end is even distribution fan nozzle respectively, and the lower end connects the water source by pipeline; Described bat optical mechanism comprises cylinder, sponge leather, and cylinder tail end and support are hinged, front end and the sponge leather that is fixed on by the rocking bar driving on the stainless steel tube, and even distribution aperture on the stainless steel tube, tube end connects the water source, is used for cleaning and the cooling sponge leather.
Described slurry case by pulp-inlet pipe, advance stock tank, hold stock tank, overflow launder, return duct connect to form successively, described overflow launder is connected with return duct by the V-type funnel; Paper pulp is entered into to enter after stock tank evenly mixes paper pulp by pulp-inlet pipe and holds stock tank and use for shaping mould, the height of overflow launder slurry position can be regulated, and is used for setting the height of slurry face, when paper pulp exceeds the height of overflow launder, V-type funnel by overflow launder flows into return duct, forms the paper pulp circulatory system.
The utility model has following advantage and effect with respect to prior art:
(1) changes the hub intermittent drive mechanism and adopted accurate cam division driving mechanism, the traditional sheave indexing mechanism that replaces, this accurate cam division driving mechanism has special acceleration and deceleration curves, stepping location degree height, high-speed motion is steady, and the transmission torque is big, the self-locking during location, advantage easily is installed, noise is low, sport life span is long etc., has improved the overall performance of paper mould commentaries on classics hub make-up machine greatly;
(2) the utility model adopts hot blast to blow out mechanism, mold cleaning mechanism, scouring of wool limit mechanism, clap optical mechanism simultaneously, has strengthened the quality control method of whole forming process, has improved the yield rate of paper matrix moulding greatly;
(3) design has hot blast to blow out mechanism on change hub, after shaping mould was inhaled the slurry moulding, produced liquid level, the contact hot blast blew out the hot blast of mechanism, improve the temperature of product, and slough part moisture, because this changes the production efficiency height of hub make-up machine, and the paper matrix product of transferring on the drying line has been sloughed part moisture, alleviated the load of drying line, improve the efficient of whole production line, and the minimizing of the moisture of paper matrix product, the product deflection reduces much when therefore shifting;
(4) the suction slurry side of corresponding commentaries on classics hub is provided with mold cleaning mechanism in the slurry case, and cleaning was clean before the assurance formation mould was inhaled slurry at every turn;
(5) the dehydration side of corresponding commentaries on classics hub is provided with scouring of wool limit mechanism in the slurry case, is used for cleaning the edge of the paper matrix product of moulding, has reduced the burr phenomenon of product greatly, makes it more attractive in appearance;
(6) be arranged on the bat optical mechanism of scouring of wool limit mechanism upside, it utilizes the pull of vacuum of shaping mould to make on the paper matrix of sponge leather attached to moulding and (ejects several water columns on the stationary pipes of sponge leather, be used for cleaning and cooling rubber), makes its surface brighter and cleaner.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing the utility model is described in further detail, but embodiment of the present utility model is not limited thereto.
Embodiment
As shown in Figure 1, 2, this paper mould changes the hub make-up machine, comprise the commentaries on classics hub intermittent drive mechanism, commentaries on classics hub shaping mechanism, the paper matrix shift-out mechanism that are installed on the slurry case, changeing the hub intermittent drive mechanism is connected with commentaries on classics hub shaping mechanism, paper matrix shift-out mechanism respectively, the slurry case by pulp-inlet pipe 15, advance stock tank 16, hold stock tank 7, overflow launder 17, return duct connect to form successively, overflow launder 17 is connected with return duct by the V-type funnel; Changeing the hub intermittent drive mechanism comprises drive motors-decelerator 18, cam 21, cuts apart dish 22, drive motors-decelerator 18 is installed on the base of slurry case, drive motors-decelerator 18 is by sprocket wheel-chain 19, secondary 20 driving cams 21 of bevel gear, cam 21 is supported by a pair of taper roll bearing, cut apart dish 22 and be installed in commentaries on classics hub spindle nose, and mesh with cam 21; Change the hub shaping mechanism and comprise moulding air chamber 2 that is located at commentaries on classics hub side face and the quiet dish 5 of distribution Moving plate 4, distribution, the distributing pipe 6 that changes the hub spindle nose, moulding air chamber 2 is 12, each moulding air chamber 2 outerplanar is equipped with formation mould 1, each moulding air chamber 2 is communicated with distribution Moving plate 4 by bar shaped air admission hole, stainless steel tube 3, distribution Moving plate 4 matches with the quiet dish 5 of distribution, the quiet dish 5 of distribution is communicated with distributing pipe 6, and links to each other with vacuum source, pressure source by angle seat formula stop valve, hand-operated valve; The shaping mould 1 that changes the hub shaping mechanism and paper matrix shift-out mechanism to shift out mould 13 relative, the paper matrix shift-out mechanism is an offset crank rocker slider paper matrix shift-out mechanism 12, its by offset crank, rocking bar, slide block, shift out air chamber and connect to form successively, offset crank is connected with drive motors-decelerator, shift out the air chamber outerplanar and be provided with transfer mould 13, itself and shaping mould 1 are a pair of matched molds, shift out air chamber and also are connected with vacuum source, pressure source by bar shaped air admission hole, angle seat formula stop valve, hand-operated valve;
As shown in Figure 1, 2, commentaries on classics hub shaping mechanism top also is provided with hot blast and blows out mechanism, suction slurry side, the dehydration side of corresponding commentaries on classics hub is respectively equipped with mold cleaning mechanism 23, scouring of wool limit mechanism 8 in the slurry case, and scouring of wool limit mechanism 8 upsides are provided with the bat optical mechanism, and it is relative with shaping mould 1 to clap optical mechanism; The air bells cap 14 that hot blast blows out mechanism is the square insulation shell, and the position of the corresponding paper matrix shift-out mechanism in its two side, bat optical mechanism has opening respectively, inboard uniform several blowhole of air bells cap, and the air bells cap top is connected with thermal source by hot air duct.Mold cleaning mechanism 23 is two rows, and its upper end is even distribution fan nozzle respectively, and the lower end connects the water source by pipeline; Scouring of wool limit mechanism 8 upper ends are even distribution fan nozzle respectively, and the lower end connects the water source by pipeline; Clap optical mechanism and comprise cylinder 10, sponge leather 11, cylinder 10 tail ends and support 9 are hinged, front end and the sponge leather 11 that is fixed on by the rocking bar driving on the stainless steel tube, and even distribution aperture on the stainless steel tube, tube end connects the water source, is used for cleaning and the cooling sponge leather.
The course of work that this paper mould changes the hub make-up machine is: begin to inhale slurry when holding stock tank 7 when shaping mould tool 1 changes over to, when producing liquid level, shaping mould tool 1 begins dehydration, the water that scouring of wool limit mechanism 8 sprays when going to the upper left corner of slurry case has cleaned the paper matrix edge of firm moulding, when going to the upright position in machine left side, the cylinder 10 of clapping optical mechanism promotes sponge leathers 11, by the pull of vacuum of shaping mould 1 sponge leather 11 is adsorbed on the paper matrix.When going to the upright position on machine right side, transfer mould 13 and shaping mould 1 matched moulds on the paper matrix transfer device 12 (being offset crank rocker slider paper matrix shift-out mechanism), shaping mould 1 air blowing this moment, it is air-breathing to shift mould 13, and transferred product is to shifting on the mould 13.Transfer mould 13 is driven and after 18 drivings of motor-decelerator go to horizontal level product is blown off to drying line.The 23 injection water outlets of mold cleaning mechanism cleaned up suction slurry forming mould when the commentaries on classics hub continued to rotate to the slurry case upper right corner.After machine is started working, from air bells cap 14, blow out hot gas all the time, slough part moisture when making paper matrix after the moulding on changeing hub.Slurry enters into stock tank 16 by pulp-inlet pipe 15, when slurry mix overflow after, slurry flows to and holds stock tank 7 and inhale slurry for shaping moulds 1.When the height of slurry surpasses the height of overflow launder 17, just flow out by overflow launder.Drive motors-decelerator 18 drives bevel gear pair 20 by sprocket wheel-chain 19, and bevel gear secondary 20 drives cam 21, and cam 21 just drives the commentaries on classics hub of cutting apart on the dish 22 and does intermittent movement.
As mentioned above, just can realize the utility model preferably.