CN104195888A - Molded pulp two-face rotary hub forming machine - Google Patents
Molded pulp two-face rotary hub forming machine Download PDFInfo
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- CN104195888A CN104195888A CN201410379500.0A CN201410379500A CN104195888A CN 104195888 A CN104195888 A CN 104195888A CN 201410379500 A CN201410379500 A CN 201410379500A CN 104195888 A CN104195888 A CN 104195888A
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Abstract
The invention provides a molded pulp two-face rotary hub forming machine which comprises a rotary hub intermittent drive mechanism, a rotary hub forming mechanism and a product discharge mechanism, wherein the rotary hub intermittent drive mechanism, the rotary hub forming mechanism and the product discharge mechanism are installed on a pulp box. The rotary hub intermittent drive mechanism is connected with the rotary hub forming mechanism and the product discharge mechanism. Forming molds of the rotary hub forming mechanism are opposite to a discharge mold of the product discharge mechanism. The rotary hub forming mechanism and the product discharge mechanism are connected with a vacuum source and a pressure source respectively. The molded pulp two-face rotary hub forming machine is characterized in that the rotary hub forming mechanism comprises a cuboid rotary hub and two forming air chambers, the two faces of the rotary body of the cuboid rotary hub are open, the forming air chambers are arranged on the two symmetrical side faces of the cuboid rotary hub and are parallel to a spindle of the rotary hub, and the forming molds are arranged on the outer planes of the forming air chambers respectively. According to the molded pulp two-face rotary hub forming machine, only three mold plates are needed, two mold plates are used for forming, one mold plate is used for transferring, the device design is simplified, the manufacturing cost is reduced, the size is small, the weight is low, inertia force needing to be overcome by a driving system is reduced, and therefore the system can run at higher speed.
Description
Technical field
The invention belongs to paper mould industry, relate to the forming machine in moulded paper pulp product production process, relate in particular to a kind of paper mould two sides and turn hub forming machine.
Background technology
The forming principle that turns hub machine is to utilize mould absorption paper pulp molding.The surface coverage of mould has wire netting, and die surface has many apertures and mold bottom to communicate, die bottom plate with turn hub template and be connected.Each template is air-breathing makes paper fibers adsorption in paper pulp on effigurate mould, and moisture is taken away by vacuum from aperture.Then mould rotates to and shifts position, utilizes compressed air products of separated and mould, transferred product, thus form effigurate paper products.
At present, the hub shaping mechanism that turns of original paper pulp model formation machine contains 12 formed product templates, and finished product shift-out mechanism shifts out template containing one; 12 templates that turn hub shaping mechanism are connected mutually and carry out transferred product with formed product template successively.Yet the mode of above-mentioned transfer product has the following disadvantages:
(1) 12 face turns hub machine needs mould many.Each template, when shifting, all needs and shifts out mould to be connected cooperation, and installation difficulty is large, and manufacturing cost is high;
(2) 12 faces turn hub machine because its installed surface is many, and its volume is large, and weight is large, and maintenance and repair is inconvenient;
It is large that (3) 12 faces turn hub machine weight, and because shaped article needs intermittent movement, drive system will overcome its larger inertia force, so its cam division driving mechanism itself does very greatly, and also phase strain is large for its driving arrangement, and cost is very high;
(4) that the driving power that turns hub machine due to 12 faces requires is large, mold actions required precision is high, and corresponding control system cost also increases;
(5) because 12 faces turn, the mould number of hub machine is many, inertia force is large, has greatly limited the transfer velocity of mould, affects the production efficiency of paper matrix product.
Summary of the invention
Technical problem to be solved by this invention is, provides that a kind of mechanical structure is simple, low cost of manufacture, paper mould two sides that paper matrix production efficiency is high turn hub forming machine.
In order to solve the problems of the technologies described above, the invention provides a kind of paper mould two sides and turn hub forming machine, comprise that being arranged on slurry turns hub intermittent drive mechanism on case, turn hub shaping mechanism, product shift-out mechanism, described turn hub intermittent drive mechanism respectively with turn hub shaping mechanism, product shift-out mechanism connects, describedly turn the shaping mould of hub shaping mechanism and the mould that shifts out of product shift-out mechanism is oppositely arranged, and turn hub shaping mechanism, product shift-out mechanism respectively with vacuum source, pressure source connects, it is characterized in that, described turn hub shaping mechanism comprise a rotating body be the cuboid of two sides opening turn hub with two be arranged on described cuboid turn hub symmetrical two sides and with turn hub main shaft parallel moulding air chamber each other, described in two, the outerplanar of moulding air chamber is equipped with shaping mould.
As preferably, the described hub shaping mechanism that turns also comprises and is arranged on the quiet dish of distribution Moving plate, distribution, the gas-distribution pipe that turns hub spindle nose, described in two, moulding air chamber is communicated with distribution Moving plate by pipeline, described distribution Moving plate matches with the quiet dish of distribution, and the quiet dish of described distribution is connected with vacuum source, pressure source by distributing pipe.
As preferably, described in to turn hub intermittent drive mechanism be cam division driving mechanism, comprise drive motors-decelerator, Cam splitter, described drive motors-decelerator is arranged on the base of slurry case, described Cam splitter is arranged on and turns hub spindle nose; Described drive motors-decelerator moves by Cam splitter described in sprocket wheel, chain-driving, turns the mode intermittent rotary that hub main shaft reruns often to turn 90 degrees rear pause described in making.
As preferably, described product shift-out mechanism by crank rocker, slide block, shift out air chamber and connect to form successively, described crank rocker is connected with drive motors-decelerator, the described air chamber outerplanar that shifts out is provided with and shifts out mould, itself and described shaping mould are a pair of matched molds, described in shift out air chamber and be connected with vacuum source, pressure source by pipeline.
As preferably, described in turn hub shaping mechanism top and be also provided with hot-air muffler, described hot-air muffler inner side is provided with mesh plate, outside is connected with thermal source by hot air duct.
As preferably, midge side, dehydration side that described slurry case upper limb respective cuboid turns hub are respectively equipped with mold cleaning mechanism, scouring of wool limit mechanism, and described mold cleaning mechanism, scouring of wool limit mechanism are connected with water source by pipeline respectively.
As preferably, described hot-air muffler is square insulation shell, and there is opening the corresponding described product shift-out mechanism of its sidewall position.
As preferably, described mold cleaning mechanism is two rows, and its upper end is uniformly distributed respectively fan nozzle, and lower end is connected with water source by pipeline; Described scouring of wool limit mechanism is two rows, and its upper end is uniformly distributed respectively fan nozzle, and lower end is connected with water source by pipeline.
As preferably, described slurry case by pulp-inlet pipe, enter stock tank, hold stock tank, overflow launder, return duct connect to form successively.
Implement a kind of full-automatic folding and unfolding car dustcoat device of the present invention, compared with prior art, there is following beneficial effect:
(1) as long as template of the present invention is 3, and 2 for moulding, and 1 for shifting, and each template must connect vacuum and compressed air piping, the pipe arrangement quantity that two sides turns hub machine turns hub machine far less than 12 traditional faces, and simplification device design, reduces cost of manufacture;
(2) of the present invention to turn hub volume little, lightweight, and the inertia force that its drive system will overcome alleviates, thereby can under higher speed, move, and output also will correspondingly improve;
(3) owing to turning the cuboid of hub shaping mechanism, turn the open type design that hub is two sides opening, when cuboid turns hub and goes to paper matrix product outflow location, hot blast in cover can flow into and fill in turning hub shaping mechanism inner effectively, improves further paper matrix product dehydrate effect.
(4) due to the minimizing of number of spare parts, be convenient to produce and safeguard, improve the production efficiency of device, reduce maintenance cost;
(5) due to the alleviating of volume weight, power and cam division driving mechanism can reduce volume and mechanical strength, and cost of manufacture is further reduced.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, below the accompanying drawing to embodiment is briefly described.
Fig. 1 the invention provides the front view that paper mould two sides turns an embodiment of hub forming machine;
Fig. 2 be in Fig. 1 embodiment A-A to structural representation;
Fig. 3 is the local enlarged diagram in B-B region in Fig. 2 embodiment;
Fig. 4 is the stereogram of Fig. 1 embodiment;
Fig. 5 is the structural representation of shaping mould midge state in Fig. 1 embodiment;
Fig. 6 is the structural representation that in Fig. 1 embodiment, paper matrix product shifts out state.
The specific embodiment
Below in conjunction with accompanying drawing, further describe the specific embodiment of the present invention.
In conjunction with referring to shown in Fig. 1 to Fig. 6, a kind of paper mould two sides turns hub forming machine, comprise and be arranged on slurry turning hub intermittent drive mechanism 2, turn hub shaping mechanism 3 on case 1, product shift-out mechanism 4, described in turn hub intermittent drive mechanism 2 respectively with turn hub shaping mechanism 3, product shift-out mechanism 4 is connected.Described slurry case 1 by pulp-inlet pipe 11, enter stock tank 12, hold stock tank 13, overflow launder 14, return duct connect to form successively.The described hub intermittent drive mechanism 2 that turns is for cam division driving mechanism, comprise drive motors-decelerator 21, Cam splitter 22, described drive motors-decelerator 21 is arranged on the base of slurry case 1, described Cam splitter 22 is arranged on and turns hub main shaft 31 ends, described drive motors-decelerator 21, by 22 operations of Cam splitter described in sprocket wheel, chain-driving, turns the mode intermittent rotary that hub main shaft 31 reruns often to turn 90 degrees rear pause described in making; Concrete, described Cam splitter 22 comprises cam, dividing disc, taper gear pair, and cam is supported by a pair of taper roll bearing, and dividing disc is arranged on and turns hub spindle nose and and cam-engaged.The described hub shaping mechanism 3 that turns comprises that a rotating body is that the cuboid of two sides opening turns hub 32, two be arranged on described cuboid turn hub 32 symmetrical two sides and with turn hub main shaft 31 parallel moulding air chamber 33 each other, with be arranged on the distribution Moving plate 34 that turns hub main shaft 31 ends, the quiet dish 35 of distribution, gas-distribution pipe 36, described in two, the outerplanar of moulding air chamber 33 is equipped with shaping mould 37, described in two, moulding air chamber 33 is by some bar shaped air admission holes, stainless steel pipes 38 is communicated with distribution Moving plate 34, described distribution Moving plate 34 matches with the quiet dish 35 of distribution, the quiet dish 35 of described distribution is by distributing pipe 36 and vacuum source 5, pressure source 6 is connected, the described shaping mould 37 that turns hub shaping mechanism 3 is oppositely arranged with the mould 41 that shifts out of product shift-out mechanism 4, described product shift-out mechanism 4 by crank rocker 42, slide block 43, shift out air chamber 44 and connect to form successively, described crank rocker 42 is connected with drive motors-decelerator 21, described air chamber 44 outerplanars that shift out are provided with and shift out mould 41, itself and described shaping mould 37 are a pair of matched molds, described in shift out air chamber 44 and be connected with vacuum source 5, pressure source 6 by pipeline 45.During concrete enforcement, turn hub intermittent drive mechanism 2 and can drive two shaping moulds 37 to enter successively the 1 midge moulding of slurry case, product rotates after 270 degree with shaping mould 37, by shaping mould, is delivered to and is shifted out mould 41.Each shaping mould 37 continues the mode intermittent rotary of operation again with rear pause of every rotation 90 degree.Shifting out mould 41 can change between vertical direction and horizontal direction, shifts out the time match that 41 each time back and forth of mould and each shaping mould 37 rotate 180 degree.So just can migrate out the product of every a molding 37, shift out mould 41 and practice midwifery product at vertical direction, shift out mould 41 and unload product in the horizontal direction.
More preferably, described hub shaping mechanism 3 tops that turn are also provided with hot-air muffler 7, described hot-air muffler 7 inner sides are provided with mesh plate 71, outside is connected with thermal source by hot air duct 72, like this, thermal source blows out hot blast by hot air duct 72 in hot-air muffler 7, hot blast is evenly flowed into and turns in hub shaping mechanism 3 by mesh plate 71, when the moulding of shaping mould midge, produce after liquid level, hot blast in contact hot-air muffler 7, improve the temperature of product, and slough part moisture, because this production efficiency that turns hub forming machine is high, and oneself sloughs part moisture to transfer to paper matrix product on drying line, alleviated the load of drying line, improve the efficiency of whole production line, and the moisture of paper matrix product reduces, while therefore shifting, deformation of products amount also will reduce a lot.In addition, owing to turning the cuboid of hub shaping mechanism 3, turn the open type design that hub 32 is two sides opening, when cuboid turns hub 32 and goes to paper matrix product outflow location, the hot blast in cover can effectively flow into and fill in turning hub shaping mechanism 3 inside, improves further paper matrix product dehydrate effect.Further, described hot-air muffler 7 is square insulation shell, and the corresponding described product shift-out mechanism of its sidewall position has can meet the opening that paper matrix product is moved out of the smooth transfer of mould, and integral body is semi-enclosed cover body, to reduce heat in cover, runs off.
More preferably, midge side, dehydration side that described slurry case 1 upper limb respective cuboid turns hub 32 are respectively equipped with mold cleaning mechanism 8, scouring of wool limit mechanism 9, and described mold cleaning mechanism 8, scouring of wool limit mechanism 9 are connected with water source by pipeline respectively.Like this, on the one hand, guarantee to clean totally before the each midge of shaping mould; On the other hand, be used for cleaning oneself through the edge of the paper matrix product of moulding, reduced greatly the burr phenomenon of product, make it more attractive in appearance.Concrete, described mold cleaning mechanism 8 is two rows, and its upper end is uniformly distributed respectively fan nozzle, and lower end is connected with water source by pipeline; Described scouring of wool limit mechanism 9 is two rows, and its upper end is uniformly distributed respectively fan nozzle, and lower end is connected with water source by pipeline.
The course of work that this paper mould two sides turns hub forming machine is: when shaping mould 37 proceeds to, start midge while holding stock tank 13, when shaping mould 37 produces liquid level, start dehydration, the water that scouring of wool limit mechanism 9 sprays when process is starched the upper left corner of case 1 cleans the paper matrix edge of firm moulding.When going to the upright position on machine right side, in transferred product mechanism 4, shift out mould 41 and shaping mould 37 matched moulds, now shaping mould 37 is blown, shift out mould 41 air-breathing, transferred product, to shifting out on mould 41, shifts out after driven motor-decelerator 21 drivings of mould 41 go to horizontal level product is blown off to drying line.When rectangle turns hub 32, continue rotation mold cleaning mechanism 8 when starching the case upper right corner and spray water outlets and clean up the mould of midge moulding.After machine is started working, from hot-air muffler 7, blow out all the time hot gas, make the paper matrix after moulding when rectangle turns on hub 32, slough part moisture.Paper pulp is entered into stock tank 12 by pulp-inlet pipe 11, and after slurry mixes and overflows, slurry flows to and holds stock tank 13 for shaping mould 37 midges.When the height of paper pulp surpasses the height of overflow launder 14, just by overflow launder, flowed out.Drive motors-decelerator 21 passes through sprocket wheel, chain-driving taper gear pair, taper gear pair band moving cam, and cam just drives the hub main shaft 31 that turns on dividing disc to do intermittent movement.
Above disclosed is only preferred embodiment of the present invention, certainly can not limit with this interest field of the present invention, and the equivalent variations of therefore doing according to the present patent application the scope of the claims, still belongs to the scope that the present invention is contained.
Claims (9)
1. a paper mould two sides turns hub forming machine, comprise that being arranged on slurry turns hub intermittent drive mechanism on case, turn hub shaping mechanism, product shift-out mechanism, described turn hub intermittent drive mechanism respectively with turn hub shaping mechanism, product shift-out mechanism connects, describedly turn the shaping mould of hub shaping mechanism and the mould that shifts out of product shift-out mechanism is oppositely arranged, and turn hub shaping mechanism, product shift-out mechanism respectively with vacuum source, pressure source connects, it is characterized in that, described turn hub shaping mechanism comprise a rotating body be the cuboid of two sides opening turn hub with two be arranged on described cuboid turn hub symmetrical two sides and with turn hub main shaft parallel moulding air chamber each other, described in two, the outerplanar of moulding air chamber is equipped with shaping mould.
2. paper mould as claimed in claim 1 two sides turns hub forming machine, it is characterized in that, the described hub shaping mechanism that turns also comprises and is arranged on the quiet dish of distribution Moving plate, distribution, the gas-distribution pipe that turns hub spindle nose, described in two, moulding air chamber is communicated with distribution Moving plate by pipeline, distribution Moving plate matches with the quiet dish of distribution, and the quiet dish of distribution is connected with vacuum source, pressure source by distributing pipe.
3. paper mould as claimed in claim 1 two sides turns hub forming machine, it is characterized in that, the described hub intermittent drive mechanism that turns is cam division driving mechanism, comprise drive motors-decelerator, Cam splitter, described drive motors-decelerator is arranged on the base of slurry case, and described Cam splitter is arranged on and turns hub spindle nose; Described drive motors-decelerator moves by Cam splitter described in sprocket wheel, chain-driving, turns the mode intermittent rotary that hub main shaft reruns often to turn 90 degrees rear pause described in making.
4. by paper mould claimed in claim 3 two sides, turn hub forming machine, it is characterized in that, described product shift-out mechanism by crank rocker, slide block, shift out air chamber and connect to form successively, described crank rocker is connected with drive motors-decelerator, the described air chamber outerplanar that shifts out is provided with and shifts out mould, itself and described shaping mould are a pair of matched molds, described in shift out air chamber and be connected with vacuum source, pressure source by pipeline.
5. by paper mould claimed in claim 1 two sides, turn hub forming machine, it is characterized in that, described in turn hub shaping mechanism top and be also provided with hot-air muffler, described hot-air muffler inner side is provided with mesh plate, outside is connected with thermal source by hot air duct.
6. by paper mould claimed in claim 1 two sides, turn hub forming machine; it is characterized in that; midge side, dehydration side that described slurry case upper limb respective cuboid turns hub are respectively equipped with mold cleaning mechanism, scouring of wool limit mechanism, and described mold cleaning mechanism, scouring of wool limit mechanism are connected with water source by pipeline respectively.
7. by paper mould claimed in claim 5 two sides, turn hub forming machine, it is characterized in that, described hot-air muffler is square insulation shell, and there is opening the corresponding described product shift-out mechanism of its sidewall position.
8. by paper mould claimed in claim 6 two sides, turn hub forming machine, it is characterized in that, described mold cleaning mechanism is two rows, and its upper end is uniformly distributed respectively fan nozzle, and lower end is connected with water source by pipeline; Described scouring of wool limit mechanism is two rows, and its upper end is uniformly distributed respectively fan nozzle, and lower end is connected with water source by pipeline.
9. by paper mould claimed in claim 1 two sides, turn hub forming machine, it is characterized in that, described slurry case by pulp-inlet pipe, enter stock tank, hold stock tank, overflow launder, return duct connect to form successively.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410379500.0A CN104195888B (en) | 2014-08-04 | 2014-08-04 | A kind of paper mould two sides rotating hub forming machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410379500.0A CN104195888B (en) | 2014-08-04 | 2014-08-04 | A kind of paper mould two sides rotating hub forming machine |
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| CN104195888A true CN104195888A (en) | 2014-12-10 |
| CN104195888B CN104195888B (en) | 2016-09-21 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108166332A (en) * | 2017-11-27 | 2018-06-15 | 广州华工环源绿色包装技术股份有限公司 | Transferred product mechanism and automatic paper matrix molding machine |
| CN113293654A (en) * | 2021-05-18 | 2021-08-24 | 佛山浩升环保科技有限公司 | Turnover shaping and hot-pressing integrated forming machine |
| CN117536026A (en) * | 2024-01-09 | 2024-02-09 | 广东必硕智能科技有限公司 | Packaging material production equipment and working method |
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| CN2928925Y (en) * | 2006-06-30 | 2007-08-01 | 吴姣平 | Pulp molded rotary hub forming machine |
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| CN204023312U (en) * | 2014-08-04 | 2014-12-17 | 广州华工环源绿色包装技术有限公司 | A kind of paper mould two sides turns hub forming machine |
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2014
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Patent Citations (5)
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| JPH06287900A (en) * | 1993-04-01 | 1994-10-11 | Nippon Haipatsuku Kk | Rotary mold forming machine |
| CN2284802Y (en) * | 1997-01-30 | 1998-06-24 | 大连绿洲食品包装有限公司 | Rotary pulp articles moulding machine |
| CN2928925Y (en) * | 2006-06-30 | 2007-08-01 | 吴姣平 | Pulp molded rotary hub forming machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108166332A (en) * | 2017-11-27 | 2018-06-15 | 广州华工环源绿色包装技术股份有限公司 | Transferred product mechanism and automatic paper matrix molding machine |
| CN108166332B (en) * | 2017-11-27 | 2024-04-30 | 广州华工环源绿色包装技术股份有限公司 | Product transfer mechanism and automatic paper mold forming machine |
| CN113293654A (en) * | 2021-05-18 | 2021-08-24 | 佛山浩升环保科技有限公司 | Turnover shaping and hot-pressing integrated forming machine |
| CN117536026A (en) * | 2024-01-09 | 2024-02-09 | 广东必硕智能科技有限公司 | Packaging material production equipment and working method |
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| CN104195888B (en) | 2016-09-21 |
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Address after: 510640 room 1101-2, No. four, No. 1, science street, science and technology, Guangzhou, Guangzhou high tech Industrial Development Zone, Guangdong, China Patentee after: HGHY PULP MOLDING PACK CO.,LTD. Address before: 510640 room 1101-2, No. four, No. 1, science street, science and technology, Guangzhou, Guangzhou high tech Industrial Development Zone, Guangdong, China Patentee before: HGHY PULP MOLDING PACK CO.,LTD. |
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Denomination of invention: Molded pulp two-face rotary hub forming machine Effective date of registration: 20191122 Granted publication date: 20160921 Pledgee: China Co. truction Bank Corp Guangzhou economic and Technological Development Zone sub branch Pledgor: HGHY PULP MOLDING PACK CO.,LTD. Registration number: Y2019440000217 |
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Date of cancellation: 20230504 Granted publication date: 20160921 Pledgee: China Co. truction Bank Corp Guangzhou economic and Technological Development Zone sub branch Pledgor: HGHY PULP MOLDING PACK CO.,LTD. Registration number: Y2019440000217 |
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