CN2926283Y - Automatic industrial washer of high-speed loaded fixed frequency-variable - Google Patents

Automatic industrial washer of high-speed loaded fixed frequency-variable Download PDF

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Publication number
CN2926283Y
CN2926283Y CN 200620043208 CN200620043208U CN2926283Y CN 2926283 Y CN2926283 Y CN 2926283Y CN 200620043208 CN200620043208 CN 200620043208 CN 200620043208 U CN200620043208 U CN 200620043208U CN 2926283 Y CN2926283 Y CN 2926283Y
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CN
China
Prior art keywords
door
washing machine
panel
door lock
frequency conversion
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Expired - Lifetime
Application number
CN 200620043208
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Chinese (zh)
Inventor
袁晓安
葛荣泉
蔡梁
施兴来
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SHANGHAI SAILSTAR MACHINERY (GROUP) CO Ltd
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SHANGHAI SAILSTAR MACHINERY (GROUP) CO Ltd
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Priority to CN 200620043208 priority Critical patent/CN2926283Y/en
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Abstract

The utility model relates to a high speed, heavy duty, fixed type, variable frequency, automatic industrial washing machine. The machine frame structured as a triangular supporting base is positioned at the rear of the outer cylinder and the inner bladder within the cover. The motor pertains to a single variable frequency driving motor, which is hinged to the inner side of the triangular support via the motor board. The shafting seal configuration pertains to a combination seal comprising V seal rings and skeleton oil seals. The plate enclosing the outer cylinder and the front cylinder cover are connected with a hoop and sealed with the aid of M seal rings. The cloth loading gate, a disc glass door with double U seal rings, is positioned in the U shaped knuckle bearings of the door and is provided with a door lock protection device together with an electromagnet lock that is fixed on the front cylinder cover. The washing machine is provided with a front panel, a back panel, and a side panel, among which the front upper sub-panel is structured as a projection with a pitch angle and the front middle sub-panel as a punch piece. Installed on the bottom of the outer cylinder are heating pipe fixing seats and sealing plates. In the utility model, the washing barrel is fixed onto an ultrastrength triangular support and a converter is introduced for rpm control of the variable frequency motor. Thus the washing and dewatering operations are fulfilled simultaneously, thus saving the cost and enhancing the operating efficiency.

Description

The fixed frequency conversion full-automatic industrial washing machine of high-speed overload
Technical field
The utility model relates to industry washer, the fixed frequency conversion full-automatic industrial washing machine of particularly a kind of high-speed overload.
Background technology
At present industrial fixed drum wash Water Extraction Machinery mainly is to adopt double speed or many motors two, the how fast washing machine as power.Their operation principle is: cylinder is with alternately rotation of low speed rotating when washing for washer-extractor, and clothing grinds sassafras, rubs, beats in cylinder, add the effect of washing agent, thereby reaches the purpose of decontamination.Being accomplished to dehydration from washing will dewater and these three processes of high speed dewatering through uniform, middling speed, and uniform process is attached on the inner tube wall clothing equably.Above-mentioned a series of velocity variations of cylinder realize by artificial or appliance controling element control double speed or a plurality of motor in the washer-extractor, this speed change system complex structure, heaviness, and vibrations and noise are all very big.In addition, the speed change of the present confidential realization 300G of wash-out industrial washing clothes is taken off dried, all adopts the suspension structure form to produce, and its manufacturing cost is relatively large.
Summary of the invention
At above-mentioned shortcoming, task of the present utility model provides the fixed frequency conversion full-automatic industrial washing machine of a kind of high-speed overload, it has solved the speed change system structure heaviness of existing fixed industrial washer-extractor, and machine vibration and noise are bigger, can't realize taking off at a high speed problems such as dried.
The technical solution of the utility model is as follows:
The fixed frequency conversion full-automatic industrial washing machine of a kind of high-speed overload, it mainly comprises casing, frame, motor, axle system, outer shell, inner bag, dress clothing door and panel, described frame is placed in the interior outer shell of casing and the rear side of inner bag, and frame is the triangular supports understructure; Described motor is the single motor-driven of frequency conversion, and motor is installed in the triangular supports inboard by the motor plate hinge: described axle is that the hermetically-sealed construction form is the combination sealing of v-ring and outside framework oil seal; The outer shell coaming plate of described outer shell is connected by circular anchor ear with the front end housing plate and seals by the M RunddichtringO; Described dress clothing door is the dish type glass door, and dual U-shaped door sealing circle is housed, and door is placed on the U-shaped door free bearing, and door is equipped with the door lock protective device of band door lock electromagnet, and the door lock protective device is installed on the front end housing plate; Described panel has front panel, rear board and side panel, and preceding top panel is the lordosis removing from mould structure that has the inclination angle, and preceding middle panel is a punching press type structure; Heating tube mount pad and sealing plate are equipped with in the bottom of described outer shell.
The support of described triangular supports understructure and base are the channel-section steel weldment, and the hole and the bearing block of dress plate closely cooperate in the bearing block, and the rectangular plane of base also contacts with ground.
Described support inboard is welded with the reinforcement gusset.
Described axle is that combination sealing mainly is made up of axle sleeve, v-ring, watertight shrouding, outside framework oil seal, two bearings and bearing block, outside framework oil seal is after bearing is in place, between axle sleeve and watertight shrouding, be formed with the gap, between watertight shrouding and outside framework oil seal, also has a cavity, be provided with the trace spout hole that leaks in the cavity, between two bearings and bearing block, form a cavity volume that is filled with lubricating grease.
Fastening by turnbuckle between the flange of described outer shell coaming plate front end and the front end housing plate by circular anchor ear.
The inner ring pull and stretch flange projection of described front end housing plate fits tightly with dual U-shaped door sealing circle.
Described door lock protective device is equipped with the safety screen and the microswitch of base plate, door lock pin, door lock tongue, keep plate, band projection; the door lock pin is connected with the door lock tongue; keep plate, safety screen, door lock electromagnet and microswitch are installed on the base plate; braking register spring force blocks safety screen, and the projection on the safety screen is then blocked the door lock pin.
The side panel of described panel is two rectangular sunk structures.
Steam-heating pipe is equipped with in choosing in the described heating tube mount pad.
Electric heating tube is equipped with in choosing in the described heating tube mount pad.
Full-automatic industrial washing machine of the present utility model, its washing drum are fixed on the triangular supports of superpower design, and dehydration power can reach 300G, can make fixed washing machine reach the performance of suspension washing machine, washing, dehydration are finished simultaneously, have both saved cost, have improved operating efficiency again.
The utility model adopts Frequency Converter Control variable-frequency motor rotating speed, makes the simple and flexible of controlling of equipment; Frequency converter can reduce the maximum energy consumption of motor, saves the energy, reduces electric current, prevents motor overload and overvoltage, reduces the use of electric elements such as relay.
The utility model is with respect to double speed or how motor-driven washer-extractor with identical function, and its structure is more simple, and each working cycles can both be discharged more water, has alleviated the workload of drying plant significantly, makes operating cost lower.Superpower fixed frame has been guaranteed the structure of fixing machine, has realized the function of suspension machine, has 300G centrifugal dehydration power.This machine reliability of operation has been guaranteed in the door sealing of excellent sealing performance, sealing.Lading door safety door latch and control interlock are refused to open the door when equipment moves, and door is not closed then and can not be started.The security of machine run is guaranteed in the motor overload protection.Stamping forming outer shell cover plate and panel have more increased this machine good looking appearance, make that vibrations are little, and machine noise is little during washing dehydration.
Description of drawings
Fig. 1 is the structural representation of the fixed frequency conversion full-automatic industrial washing machine of a kind of high-speed overload of the present utility model.
Fig. 2 is the front view of Fig. 1 washing machine.
Fig. 3 is the rearview of Fig. 1 washing machine.
Fig. 4 is the side view of Fig. 1 washing machine.
Fig. 5 is the base of Fig. 1 washing machine and the preceding oblique view of frame.
Fig. 6 is the base of Fig. 1 washing machine and the rear oblique view of frame.
Fig. 7 is the sealed structural representation of the axle system of Fig. 1 washing machine.
Fig. 8 is the outer shell structural representation of Fig. 1 washing machine.
Fig. 9 is the door schematic diagram of Fig. 1 washing machine.
Figure 10 is the door opening state schematic diagram of the door lock protective device of Fig. 1 washing machine.
Figure 11 is the view of closing the door of the door lock protective device of Fig. 1 washing machine.
Figure 12 is the installation site schematic diagram of the heater of Fig. 1 washing machine.
Figure 13 is the heating tube mount pad structural representation of Fig. 1 washing machine.
Figure 14 is the steam-heating pipe structural representation of installing in Figure 13 heating tube mount pad.
Figure 15 is the electric heating tube structural representation of installing in Figure 13 heating tube mount pad.
The specific embodiment
Referring to Fig. 1, the utility model is the fixed frequency conversion full-automatic industrial washing machine of a kind of high-speed overload, and it is mainly by casing 1, frame 2, and motor 3, axle is 4, outer shell 5, inner bag 6, each several parts such as dress clothing door 7 and panel 8 are formed.
Referring to Fig. 2, Fig. 3 and Fig. 4, configuration design of the present utility model is succinct, attractive in appearance, and its panel 8 is made up of front panel, rear board and both sides panel.Preceding top panel 81 is convenient to the observation and the operation of controller for having the lordosis removing from mould structure at inclination angle.Preceding top panel 81 includes the computer button with the monoblock type facial mask, and feel is better.Panel 82 is stairstepping for punching press type structure in preceding, and it is handsome in appearance, good rigidly.Preceding lower panel 83 is located at the dead ahead with the bolt link position of side panel 86, is convenient to the detection and the maintenance of machine.The side panel 86 of panel 8 is two rectangular depression punching press type structures, has both increased the rigidity of panel, has strengthened the panel aesthetic property again.Rear board is divided into upper and lower two, all water inlets, advance steam valve, atmospheric equilibrium mouth and incoming line all be located at the back top panel 84 on, assembling the time can install earlier back top panel 84 and above zero, parts, install again under the back and plate 85 helps these parts of installation and maintenance like this.Back lower panel 85 offers some little shutters, both has been convenient to the machine heat radiation, has increased the panel rigidity again, reduces the vibrations of panel.
Referring to Fig. 5 and Fig. 6, in order to realize the operate as normal of high-speed overload revolving body, frame 2 is placed in the outer shell 5 in the casing 1 and the rear side of inner bag 6, and frame 2 is the triangular supports understructure.It is main integral solder structural member that the support 21 of triangular supports understructure and base 22 all adopt channel-section steel, is triangle channel-section steel weldment, the vibrations that it can guarantee to bear at a high speed, the revolving body of heavy duty is produced when high speed dewatering.The hole and the bearing block of dress plate closely cooperate in the bearing block.Base 22 rectangular planes, base 22 contacts fully with ground during installation, and the overwhelming majority vibrations of machine will be passed to ground by base 22.In order to increase the rigidity of machine, improve the fatigue resistance of frame, be welded with reinforcement gusset through special calculating and setting in support 21 inboards, guaranteed that effective biography of vibration is different.Support 21 inboards among Fig. 5 stiffener 23 that has been welded, support 21 inboards among Fig. 6 two reinforcements 24 that have been welded, it is close to make that thus yield strength and the fatigue resistance of frame each several part distribute, and has both saved material, makes bracket base sturdy and durable again.Number in the figure 25 is carriages.
In conjunction with referring to Fig. 1, the motor in the utility model is that the single motor 3 of frequency conversion drives, and motor 3 is installed in the triangular supports inboard by the motor plate hinge.
Referring to Fig. 7, the hermetically-sealed construction of of the present utility model system adopts the seal form of v-ring and outside framework oil seal combination.Axle is that combination sealing mainly is made up of axle sleeve 41, v-ring 42, watertight shrouding 43, outside framework oil seal 44, two bearings 45 and bearing block 46.Outside framework oil seal 44 is formed with the gap between axle sleeve 41 and watertight shrouding 43 after bearing 45 is in place, it has guaranteed that the decrement of every machine v-ring 42 is identical.Between watertight shrouding 43 and outside framework oil seal 44, also has a cavity, be provided with the trace spout hole that leaks in the cavity, when v-ring 42 generation trace leak, can discharge outside the cavity body by the spout hole in cavity, assurance has sufficient time to change the main shaft seal circle, makes bearing not be subjected to the erosion of water.Between two bearings 45 and bearing block 46, form a cavity volume that is filled with lubricating grease, when bearing 45 assemblings, can in this cavity volume, add and fill with lubricating grease, make bearing in the quite a long time, not need care and maintenance.
Referring to Fig. 8, the outer shell coaming plate 51 of outer shell 5 is welded by the stainless sheet steel roll extrusion, and outer shell 5 is all covered by stainless sheet steel with the water contact portion.Annular muscle is arranged on the front end housing plate 52, and playing increases cover plate rigidity and beautifies the effect of outward appearance.The front end of outer shell coaming plate 51 has flange, and is fastening by turnbuckle by circular anchor ear between coaming plate flange and the front end housing plate 52.As shown in Figure 9, be connected by two semicircle anchor ears 53 between the flange of outer shell coaming plate 51 front ends and the front end housing plate 52, the anchor ear connected mode is reliable, and is easy to adjust.Between outer shell coaming plate 51 and the front end housing plate 52 M RunddichtringO 54 is housed, it can play good sealing effectiveness.
Referring to Fig. 9, dress clothing door 7 is a dish type glass door 71, and special-purpose dual U-shaped door sealing circle 72 is housed, and door is placed on the U-shaped door free bearing 73.Dish type glass door 71 is installed simple, and sealing is reliable.Adopt U-shaped door free bearing 73, make the installation of door easier, open angle can reach more than 140 °.Door is equipped with the door lock protective device 75 of band door lock electromagnet 74, and door lock protective device 75 is installed on the front end housing plate 52.Door lock protective device 75 is installed, under door opening state, do not need can be guaranteed door lock electromagnet 74 to switch on for a long time, safe and reliable.The inner ring pull and stretch flange projection of front end housing plate 52 fits tightly with dual U-shaped door sealing circle 72, has played good sealing function.
Referring to Figure 10 and Figure 11, door lock protective device 75 is equipped with the safety screen 755 and the microswitch 756 of base plate 751, door lock pin 752, door lock tongue 753, keep plate 754, band projection.Door lock pin 752 is connected with door lock tongue 753, keep plate 754, safety screen 755, door lock electromagnet 74 and upper and lower microswitch 756 are installed on the base plate 751, keep plate 754 nationality spring forces block safety screen 755, and the projection on the safety screen 755 is then blocked door lock pin 752.The door handle 757 of hot investment casting and good looking appearance has been installed on door lock pin 752.
The course of work of door lock protective device 75 is such:
When opening the door, door lock electromagnet 74 gets electric, drives safety screen 755 actions, presses door lock pin 752, rotary door handle 757, door lock tongue 753 leaves keep plate 754, and keep plate 754 rotates under the effect of spring, block safety screen 755, door is opened, and door lock electromagnet 74 can be stopped power supply.At closing time, door lock tongue 753 promotes keep plate 754, and keep plate 754 leaves safety screen 755, and safety screen 755 is got back to initial position under the spring force effect of door lock electromagnet 74, projection on the safety screen 755 is blocked the action of door lock pin 752, and door can not arbitrarily be opened.Last microswitch 756 puts the back in place to signal of controller at Men Guan, and machine can move, and carries out normal washing procedure.Following microswitch 756 guarantees that door lock safety screens 755 back that puts in place gives signal of controller, can operate as normal, and machine is left at door do not allow under the state to rotate.
Referring to Figure 12, Figure 13, Figure 14 and Figure 15, heating tube mount pad 55 and sealing plate 56 are equipped with in the bottom of outer shell 5.The utility model has Steam Heating and two kinds of mode of heatings of electrical heating, and two kinds of mode of heatings can be changed mutually.That is to say, in heating tube mount pad 55, can select steam-heating pipe 57 is housed, also can select electric heating tube 58 is housed.
Heating tube mount pad 55 close being welded on the outer shell 5 are processed with a step and four tapped through holes on it.When electric heating tube 58 was installed, heating tube mount pad 55 was topped bar and can be made rubber seal local eminence on the electric heating tube 58, guaranteed that electric heating tube 58 installations are firm, good seal.When using the Steam Heating mode to heat, on the heating tube mount pad 55 four screwed holes by bolt directly and steam-heating pipe 57 couple together, unnecessary heating tube mount pad 55 can seal by installing sealing plate 56 additional.This structure is dismantled when two kinds of mode of heatings exchange and is installed all very convenient.
When using the fixed frequency conversion full-automatic industrial washing machine of high-speed overload of the present utility model, fabric is put into inner bag 6, shut dress clothing door 7, then in outer shell 5 filling cleaning solution, wait to reach and set starter motor 3 after the liquid level, motor 3 driving shafts are 4 rotations, begin washing work, and whole washing procedure is all controlled by microcomputer controller.
Certainly, those skilled in the art in the present technique field will be appreciated that, the foregoing description only is to be used for illustrating the utility model, and be not with opposing qualification of the present utility model, as long as in connotation scope of the present utility model, all will drop in the scope of the utility model claim variation, the modification of the foregoing description.

Claims (10)

1. fixed frequency conversion full-automatic industrial washing machine of high-speed overload, it comprises casing, frame, motor, axle system, outer shell, inner bag, dress clothing door and panel, it is characterized in that described frame is placed in the interior outer shell of casing and the rear side of inner bag, frame is the triangular supports understructure; Described motor is the single motor-driven of frequency conversion, and motor is installed in the triangular supports inboard by the motor plate hinge; Described axle is that the hermetically-sealed construction form is the combination sealing of v-ring and outside framework oil seal; The outer shell coaming plate of described outer shell is connected by circular anchor ear with the front end housing plate and seals by the M RunddichtringO; Described dress clothing door is the dish type glass door, and dual U-shaped door sealing circle is housed, and door is placed on the U-shaped door free bearing, and door is equipped with the door lock protective device of band door lock electromagnet, and the door lock protective device is installed on the front end housing plate; Described panel has front panel, rear board and side panel, and preceding top panel is the lordosis removing from mould structure that has the inclination angle, and preceding middle panel is a punching press type structure; Heating tube mount pad and sealing plate are equipped with in the bottom of described outer shell.
2. the fixed frequency conversion full-automatic industrial washing machine of high-speed overload according to claim 1, it is characterized in that, the support of described triangular supports understructure and base are the channel-section steel weldment, and the hole and the bearing block of dress plate closely cooperate in the bearing block, and the rectangular plane of base also contacts with ground.
3. the fixed frequency conversion full-automatic industrial washing machine of high-speed overload according to claim 2 is characterized in that described support inboard is welded with the reinforcement gusset.
4. the fixed frequency conversion full-automatic industrial washing machine of high-speed overload according to claim 1, it is characterized in that, to be combination sealing be made up of axle sleeve, v-ring, watertight shrouding, outside framework oil seal, two bearings and bearing block for described axle, outside framework oil seal is after bearing is in place, between axle sleeve and watertight shrouding, be formed with the gap, between watertight shrouding and outside framework oil seal, also has a cavity, be provided with the trace spout hole that leaks in the cavity, between two bearings and bearing block, form a cavity volume that is filled with lubricating grease.
5. the fixed frequency conversion full-automatic industrial washing machine of high-speed overload according to claim 1 is characterized in that, and is fastening by turnbuckle by circular anchor ear between the flange of described outer shell coaming plate front end and the front end housing plate.
6. the fixed frequency conversion full-automatic industrial washing machine of high-speed overload according to claim 1 is characterized in that, the inner ring pull and stretch flange projection of described front end housing plate fits tightly with dual U-shaped door sealing circle.
7. the fixed frequency conversion full-automatic industrial washing machine of high-speed overload according to claim 1; it is characterized in that; described door lock protective device is equipped with the safety screen and the microswitch of base plate, door lock pin, door lock tongue, keep plate, band projection; the door lock pin is connected with the door lock tongue; keep plate, safety screen, door lock electromagnet and microswitch are installed on the base plate; braking register spring force blocks safety screen, and the projection on the safety screen is then blocked the door lock pin.
8. the fixed frequency conversion full-automatic industrial washing machine of high-speed overload according to claim 1 is characterized in that, the side panel of described panel is two rectangular sunk structures.
9. the fixed frequency conversion full-automatic industrial washing machine of high-speed overload according to claim 1 is characterized in that, steam-heating pipe is equipped with in choosing in the described heating tube mount pad.
10. the fixed frequency conversion full-automatic industrial washing machine of high-speed overload according to claim 1 is characterized in that, electric heating tube is equipped with in choosing in the described heating tube mount pad.
CN 200620043208 2006-06-27 2006-06-27 Automatic industrial washer of high-speed loaded fixed frequency-variable Expired - Lifetime CN2926283Y (en)

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Application Number Priority Date Filing Date Title
CN 200620043208 CN2926283Y (en) 2006-06-27 2006-06-27 Automatic industrial washer of high-speed loaded fixed frequency-variable

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Application Number Priority Date Filing Date Title
CN 200620043208 CN2926283Y (en) 2006-06-27 2006-06-27 Automatic industrial washer of high-speed loaded fixed frequency-variable

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102260979A (en) * 2011-05-23 2011-11-30 安徽华诚电气有限公司 Suspension type low-noise full-automatic washing and dehydrating machine
TWI452821B (en) * 2007-11-07 2014-09-11 Toshiba Kk Inverter device of washing machine
CN107354663A (en) * 2017-08-14 2017-11-17 无锡小天鹅股份有限公司 Roller washing machine
CN108842367A (en) * 2018-06-22 2018-11-20 谢东云 A kind of medical treatment and nursing clothes washing device
CN112762335A (en) * 2021-01-18 2021-05-07 江苏美森洗涤设备有限公司 Bearing lubricating mechanism for washing and dehydrating machine and washing and dehydrating machine
JP2022042848A (en) * 2020-09-03 2022-03-15 パナソニックIpマネジメント株式会社 washing machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI452821B (en) * 2007-11-07 2014-09-11 Toshiba Kk Inverter device of washing machine
CN102260979A (en) * 2011-05-23 2011-11-30 安徽华诚电气有限公司 Suspension type low-noise full-automatic washing and dehydrating machine
CN107354663A (en) * 2017-08-14 2017-11-17 无锡小天鹅股份有限公司 Roller washing machine
CN108842367A (en) * 2018-06-22 2018-11-20 谢东云 A kind of medical treatment and nursing clothes washing device
JP2022042848A (en) * 2020-09-03 2022-03-15 パナソニックIpマネジメント株式会社 washing machine
JP7325013B2 (en) 2020-09-03 2023-08-14 パナソニックIpマネジメント株式会社 washing machine
CN112762335A (en) * 2021-01-18 2021-05-07 江苏美森洗涤设备有限公司 Bearing lubricating mechanism for washing and dehydrating machine and washing and dehydrating machine

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Granted publication date: 20070725

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