CN2912845Y - Electronic positioning strong stay-furring tool - Google Patents

Electronic positioning strong stay-furring tool Download PDF

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Publication number
CN2912845Y
CN2912845Y CNU2006200911015U CN200620091101U CN2912845Y CN 2912845 Y CN2912845 Y CN 2912845Y CN U2006200911015 U CNU2006200911015 U CN U2006200911015U CN 200620091101 U CN200620091101 U CN 200620091101U CN 2912845 Y CN2912845 Y CN 2912845Y
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China
Prior art keywords
unit
flange
powerful
pipe
main shaft
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Expired - Fee Related
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CNU2006200911015U
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Chinese (zh)
Inventor
宋茂野
宋新
冯翠华
尉珠琴
史楠
王洪明
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宋茂野
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Priority to CNU2006200911015U priority Critical patent/CN2912845Y/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A90/00Technologies having an indirect contribution to adaptation to climate change
    • Y02A90/30Assessment of water resources

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Abstract

The utility model relates to a physical pipe-cleaning equipment, in particular, an electronically positioning powerful descaler which can be used to remove the hard scale on the inner wall of the petroleum pipe, chemical pipe, natural gas pipe and the urban gas supply pipe or water supply pipe. The utility model is composed of a sealed traction unit, a powerful scraping unit and a radio positioning unit. The three units are connected by iron chains; the sealed traction unit is composed of a main shaft, a shrinkproof flange and a flange which is connected mutual. A foam seal is provided outside of the main shaft; for the powerful scraping unit, the main shaft is connected with the flange, a spacer ring is provided out of the main shaft, and each end of the spacer ring is provided respectively with a scraper; the radio positioning unit is composed of an electronically positioning transmitter and a receiver. The utility model of physical pipe-cleaning device has distinct cleaning effect and can effectively remove the hard scales in the pipe. The device is convenient to operate, can guarantee the smooth operation of the pipe and improve the transport efficiency, economic benefit and social benefit.

Description

Electronics is located powerful stay-furring tool
Affiliated technical field
The utility model relates to a kind of pipeline physics cleaning equipment, and especially a kind of a kind of electronics that can clean the inwall of oil, chemical industry, natural gas and city air feed, water supply line is located powerful stay-furring tool, i.e. wiper.
Background technology
Underground piping is penetrated into each corner of society as blood vessel, for the mankind provide huge benefits, being subjected to people pays much attention to, obtained develop rapidly, people almost are used for building underground piping to 1/10th of iron and steel total output, yet the accidents such as the growth that increases and manage age, burn into fouling, obstruction and run, drip, leak with pipeline constantly occur, and not only influence the transfer efficiency of pipeline, cause heavy losses also can for people's lives and properties.Therefore, it is the major subjects that pipeline industry faces that pipeline is regularly cleaned, especially structures such as crude oil transmission pipeline, filling pipe, chemical pipeline, power plant removing ash pipeline and mine pipeline are hard especially, and fouling is very fast, and are very difficult to the cleaning of these pipelines.
At present, known to be used for the wiper kind that pipeline physics cleans a lot, though these wipers all have the function that takes out stains, are not fine for hard removal of deposit effect.
The utility model content
The utility model is at the technical problem of above-mentioned existence and provide a kind of cleaning pipeline obvious results electronics to locate powerful stay-furring tool, i.e. wiper, scraper.It can remove hard foulant in the pipeline, and as the hard scale of power plant's ash discharge pipeline, chemical engineering sewage pipeline, various steel mills blowdown pipeline and oil-field flooding pipeline, and it also has electronic position-fixing device, can detect the position of wiper in pipeline at any time.
The utility model is achieved in that it is to be made of traction seal unit, three unit in powerful scraping unit and radio position finding radio directional bearing unit, links to each other by iron chains between three unit; The traction seal unit is to be linked to each other with shrinkproof flange, ring flange by main shaft, and the foam seal body is located at the main shaft outside; Powerful scraping unit is to be linked to each other with flange by main shaft, and shading ring is located at the main shaft outside, and the shading ring two ends are respectively equipped with scraper; The radio position finding radio directional bearing unit comprises electronics location transmitter and receiver.
The outside of the electronics location emitter of described radio position finding radio directional bearing unit also is provided with the emitter housing, and an end of emitter housing is provided with the housing plug, and the other end is provided with O type sealing ring and shutoff.
Described foam seal body is to be made of the high-strength polyurethane foam.
Described scraper constitutes for the carbide alloy material.
Described scraper is the structure of a whole zigzag disk.
Described scraper is circular scraper, is to be combined by several fan-shaped sawtooth scrapers, and the fan-shaped scraper of combination is 6-12.
Described three unit all are fixed on the article body, and capping links to each other with main body, and body front part is provided with draw ring; Main body is provided with flange, and leather cup links together by flange, forms the traction seal unit; Alloy cutter head, cutter hub, pressing plate, soket head cap screw and tool rest flange link together, and form powerful scraping unit; The radio position finding radio directional bearing unit comprises the radio position finding radio directional bearing emitter that is located in the main body and external receiver.
Described leather cup is a polyurethane elastomer.
Described leather cup is provided with 2-3.
The beneficial effects of the utility model: cleaning pipeline effect is remarkable, can remove hard foulant in the pipeline effectively.Easy to operate, can guarantee that pipeline is smooth and easy, improve conevying efficiency, economic benefit and obvious social benefit, and, can detect the position of wiper in pipeline at any time accurately because the utility model also is provided with electronic position-fixing device.Applied widely, as: the hard scale of power plant's ash discharge pipeline, chemical engineering sewage pipeline, various steel mills blowdown pipeline and oil-field flooding pipeline etc.
Description of drawings
Be described in further detail below in conjunction with accompanying drawing and its operation principle, but not limit by embodiment.
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is that the another embodiment of the utility model is suitable for the general structure schematic diagram of caliber greater than φ 150mm.
Fig. 3 is the scraper planar structure schematic diagram of Fig. 1.
Fig. 4 is the scraper vertical section structure schematic diagram of Fig. 1.
Fig. 5 is the scraper planar structure schematic diagram of Fig. 2.
Fig. 6 is the scraper vertical section structure schematic diagram of Fig. 2.
Among Fig. 1: 1. nut, 2. supported flange, 3. shrinkproof flange, 4. foam seal body, 5. main shaft, 6. ring flange, 7. iron chains, 8. clamp nut, 9. scraper, 10. main shaft, 11. shading rings, 12. flanges, 13. the housing plug, 14. electronics location emitter, 15. emitter housings, 16.0 type sealing rings, 17. shutoff, 18. draw rings, 19. main bodys, 20. bolts, 21. flange A, 22. leather cups, 23. supporting rings, 24. emitter housings, 25. spring pad, 26. nuts, 27. reinforcements, 28. reinforcements, 29. soket head cap screw, 30. pressing plates, 31. alloy cutter heads, 32. cutter hub, 33. tool rest flanges, 34. flange B, 35. bolt, 36. flange C, 37. emitter base plates, 38. the emitter pressing plate, 39. spring pads, 40.O type sealing ring, 41. capping, 42. screws, 43. radio transmitters.
Below in conjunction with the accompanying drawing description further detailed in addition, but not limit by embodiment to the utility model.
The specific embodiment
Embodiment 1:
As Fig. 1, Fig. 3 and shown in Figure 4, electronics described in the utility model is located powerful stay-furring tool and is made of three unit, link to each other by iron chains 7 between three unit, wherein first unit is the traction seal unit: ring flange 6 is fixed together with main shaft 5, shrinkproof flange 3 is welded on the main shaft 5, the foam seal body 4 that constitutes by high-strength polyurethane elastomer or foam be with the mould molding integral cast around main shaft 5, foam seal body 4 is main bodys of setting up sealing and powerful tractive force in pipeline, drags the pipe scale of powerful scraper 9 scraping ultrahards by it; Supported flange 2 is fixed on the main shaft 5 by nut 1.Foam seal body 4 mainly is made up of the high-strength polyurethane foams, and its reducing amount can reach more than 30%, and compressive resistance can reach 70~100kg/cm 2It forms good sealing at rough inner-walls of duct, and sets up powerful tractive force by the high-pressure fluid that the liquid or the gas of back are purchased, and passes through pipeline with two unit that drag the back.
Second unit is powerful scraping unit, and flange 12 is fixed together with main shaft 10, and shading ring 11 is scraped cutting blade 9 to adjacent two carbide alloy brute forces and separated, and by clamp nut 8 parts prohibited admittedly together, forms firm scraping unit.Scraper 9 is a whole zigzag disk, is not only hard but also wear-resisting carbide alloy Shave tool, but pairing approximation stone and cement and so on tube wall hard scale carries out effective scraping as sodium carbonate, magnesium, chromium, strontium etc.
The 3rd unit is the radio position finding radio directional bearing unit, is made up of the receiver of special electronic location emitter 14 and peripheral hardware.Electronics location emitter 14 whole parts all are arranged on emitter housing 15 inside, and an end of emitter housing 15 is provided with housing plug 13, have shutoff 17 and O type sealing ring 16 to form excellent sealing again.Electronics location emitter 14 moves together in company with wiper described in the utility model in pipeline, and receiver is carried by terrestrial operation person.Electronics location emitter 14 constantly sends the private radio signal of telecommunication, and this signal can overcome tube wall and soil decay arrival ground is effectively accepted by ground receiver.Can follow the tracks of and monitor wiper described in the utility model ruuning situation in underground piping at any time by this system, in case it is subjected to jam in pipeline, just can accurately measure its jam position, so that the operator takes technical measures, pressurize, return beat, processing such as disconnected pipe, make its recovery normal operating conditions.
The utility model is applicable to the body of caliber less than φ 150mm.
During use, earlier electronics described in the utility model being located powerful stay-furring tool places in the pipeline, after locating powerful stay-furring tool, electronics suppresses again, can squeeze into high-pressure gas flow or liquid stream according to the demand of pipeline, making its promotion electronics locate powerful stay-furring tool advances in pipeline, along with electronics is located powerful stay-furring tool ducted mobile, the dirt on the inner-walls of duct also can be located powerful stay-furring tool by electronics and be released pipeline, reaches the pigging purpose.
Embodiment 2:
As Fig. 2, Fig. 5 and shown in Figure 6, when the caliber that needs pipe blow-through when φ 150mm is above, three mechanism units described in the utility model are not to join with iron chains, but by flange and being bolted on the main body 19, the electronics that forms an integral body is located powerful stay-furring tool; The circular scraper of its outfit is to be combined by several fan-shaped sawtooth scrapers, and the fan-shaped scraper quantity of combination increases with the increase of caliber, generally is 6-12 fan-shaped combining.
Electronics described in the utility model is located powerful stay-furring tool and is comprised traction seal unit, three unit in powerful scraping unit and radio position finding radio directional bearing unit, and three unit all are fixed on the article body 19, and main body 19 front portions are provided with draw ring 18.Two mounting flanges 33 firmly are welded on the main body 19, and three traction seal leather cups 22 firmly link together with flange 33, flange B34 by flange C36, flange A21, bolt 20, bolt 35, spring pad 25 and nut 26, form the traction seal unit.Polyurethane elastomer leather cup 22 is as the main body of setting up sealing and powerful tractive force in pipeline, and its effect is the pipe scale that drags powerful scraper scraping ultrahard.
Alloy cutter head 31, cutter hub 32, pressing plate 30, soket head cap screw 29 link together with tool rest flange 33, form powerful scraping unit;
In main body 19, be provided with the radio position finding radio directional bearing emitter 43 that has emitter housing 24, form the track and localization unit.This locatees powerful stay-furring tool, promptly said scraper or wiper with regard to having formed a complete electronics.
Supporting ring 23 is welded on the flange A21, ensures fixed distance between its two ends leather cup 22; Leather cup 22 can be provided with 2-3 according to the needs of actual conditions.Reinforcement 27 and reinforcement 28 are respectively the reinforcements of flange 33 and flange 34; Emitter base plate 37 is welded on the emitter housing 24, forms the emitter high pressure sealing with 0 type sealing ring 40, pressing plate 38, screw 42, spring pad 39; Capping 41 and main body 19 weld together, and guarantee sealing.
During work, the utility model electronics is located powerful stay-furring tool be placed in the pipe, apply high-pressure fluid in its back to it, under the impact of high-pressure fluid, electronics is located the operation forward in pipeline of powerful stay-furring tool.Shave tool also moves thereupon, and tube wall is scraped dirt.The radio position finding radio directional bearing emitter moves with it in main body 19, broken hair does not go out radio signal, this signal can overcome the decay of tube wall and soil and arrive ground and effectively received by the receiver on ground, and the ground handling personnel just can determine accurately that electronics locatees the position of powerful stay-furring tool.Because the utility model adopts the dedicated radio tracing-positioning system, makes operating personnel can follow the tracks of and monitor electronics at any time and locatees powerful stay-furring tool ruuning situation in pipeline, and accurately measure its jam position.

Claims (9)

1, a kind of electronics is located powerful stay-furring tool, it is characterized in that it is to be made of traction seal unit, three unit in powerful scraping unit and radio position finding radio directional bearing unit, links to each other by iron chains (7) between three unit; The traction seal unit is to be linked to each other with shrinkproof flange (3), ring flange (6) by main shaft (5), and foam seal body (4) is located at main shaft (5) outside; Powerful scraping unit is to be linked to each other with flange (12) by main shaft (10), and shading ring (11) is located at main shaft (10) outside, and shading ring (11) two ends are respectively equipped with scraper (9); The radio position finding radio directional bearing unit comprises electronics location emitter (14) and receiver.
2, electronics according to claim 1 is located powerful stay-furring tool, the outside that it is characterized in that the electronics location emitter (14) of described radio position finding radio directional bearing unit also is provided with emitter housing (15), one end of emitter housing (15) is provided with housing plug (13), and the other end is provided with O type sealing ring (16) and shutoff (17).
3, electronics according to claim 1 is located powerful stay-furring tool, it is characterized in that described foam seal body (4) is to be made of the high-strength polyurethane foam.
4, electronics according to claim 1 is located powerful stay-furring tool, it is characterized in that described scraper (9) constitutes for the carbide alloy material.
5, electronics according to claim 1 is located powerful stay-furring tool, it is characterized in that described scraper (9) is the structure of a whole zigzag disk.
6, electronics according to claim 1 is located powerful stay-furring tool, it is characterized in that described scraper (9) is circular scraper, is to be combined by several fan-shaped sawtooth scrapers, and the fan-shaped scraper of combination is 6-12.
7, electronics according to claim 1 is located powerful stay-furring tool, it is characterized in that described three unit all are fixed on the article body (19), and capping (41) links to each other with main body (19), and main body (19) front portion is provided with draw ring (18); Main body (19) is provided with flange, and leather cup (22) links together by flange, forms the traction seal unit; Alloy cutter head (31), cutter hub (32), pressing plate (30), soket head cap screw (29) link together with tool rest flange (33), form powerful scraping unit; The radio position finding radio directional bearing unit comprises radio position finding radio directional bearing emitter (43) and the external receiver that is located in the main body (19).
8, electronics according to claim 7 is located powerful stay-furring tool, it is characterized in that described leather cup (22) is a polyurethane elastomer.
9, electronics according to claim 7 is located powerful stay-furring tool, it is characterized in that described leather cup (22) is provided with 2-3.
CNU2006200911015U 2006-05-30 2006-05-30 Electronic positioning strong stay-furring tool Expired - Fee Related CN2912845Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2006200911015U CN2912845Y (en) 2006-05-30 2006-05-30 Electronic positioning strong stay-furring tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2006200911015U CN2912845Y (en) 2006-05-30 2006-05-30 Electronic positioning strong stay-furring tool

Publications (1)

Publication Number Publication Date
CN2912845Y true CN2912845Y (en) 2007-06-20

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Application Number Title Priority Date Filing Date
CNU2006200911015U Expired - Fee Related CN2912845Y (en) 2006-05-30 2006-05-30 Electronic positioning strong stay-furring tool

Country Status (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102085524A (en) * 2010-12-17 2011-06-08 沈阳仪表科学研究院 Split type electronic pipe cleaner
CN107774638A (en) * 2017-11-22 2018-03-09 珠海恒基达鑫国际化工仓储股份有限公司 A kind of pipe clearing apparatus
CN110447516A (en) * 2019-09-06 2019-11-15 北京益康农科技发展有限公司 A kind of Negative pressure irrigation system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102085524A (en) * 2010-12-17 2011-06-08 沈阳仪表科学研究院 Split type electronic pipe cleaner
CN107774638A (en) * 2017-11-22 2018-03-09 珠海恒基达鑫国际化工仓储股份有限公司 A kind of pipe clearing apparatus
CN107774638B (en) * 2017-11-22 2024-04-02 珠海恒基达鑫国际化工仓储股份有限公司 Pipeline cleaning device
CN110447516A (en) * 2019-09-06 2019-11-15 北京益康农科技发展有限公司 A kind of Negative pressure irrigation system

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20070620