CN2910399Y - Working apparatus for integrally shaped coil of strip and retainer - Google Patents
Working apparatus for integrally shaped coil of strip and retainer Download PDFInfo
- Publication number
- CN2910399Y CN2910399Y CN 200620039070 CN200620039070U CN2910399Y CN 2910399 Y CN2910399 Y CN 2910399Y CN 200620039070 CN200620039070 CN 200620039070 CN 200620039070 U CN200620039070 U CN 200620039070U CN 2910399 Y CN2910399 Y CN 2910399Y
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- rotating shaft
- bending
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- angle
- roll wheel
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Abstract
The utility model relates to a working apparatus for integrally shaped coil of strip and retainer, which is mainly used to manufacture of protection material of coil, prevent the coil from colliding and damaging in the transmission process. The technical proposal of the utility model is that comprising a stander, an open coil placing material device arranged on one end of the stander, and a plate material guiding device, a corner steel moulding device, a hydraulic flying scissor device and a moulding device arranged on the stander in series. The corner steel moulding device comprises an electric motor, a driving gear group connected with the electric motor and a gradual bending mechanism driven by the driving gear group. The utility model completes three steps working sequence of open coil cutting, bending and moulding of device in a flow line with high production efficiency. All the working sequences do not need to stop to carry material during the working procedure after the human putting on the belt, which increases the working efficiency of the traditional stopping, cutting and moulding by one times, safe and reliable, removing of safety hidden trouble of hang transmission, reducing cost, and convenient operation without occurrence of drawing materials.
Description
Technical field
The utility model relates to a kind of process equipment of steel coil guard ring integration.Mainly be the making of protective material that is used for the coil of strip of steel plant, prevent that coil of strip is in transit owing to collision damages.
Background technology
For avoiding coil of strip transporting and depositing and cause surface tear in the process, need to be exposed on the external the surface to coil of strip and carry out packaging protecting, especially the two ends outer corners of coil of strip.The product of the inside and outside layer of protection coil of strip edge part is called the inside and outside guard ring of coil of strip.
The production and processing technology flow process of the present inside and outside guard ring of coil of strip is: the handling of band coil of strip to being with steel uncoiling unit, after uncoiling, scale, shearing, is moved on to bender and is converted into 90 ° of right angles, and last handling is processed into interior angle steel to make-up machine.14.8 meters/minute of the make-up machine linear velocities of angle steel in this kind produced; Need 11 personnel of configuration.It exists defective to be, artificial production and transport link is many, and have lifting safety hidden danger: personnel dispose many, and efficiency is low, and equipment energy consumption is big, the production cost height; Artificial unit cargo handling operation is many, causes substandard products many, and waste of material is big; Speed of production is slow, yields poorly.
Summary of the invention
The purpose of this utility model is to overcome cost height, the inefficient defective that exists in the inside and outside guard ring production method of above-mentioned coil of strip, and a kind of process equipment of saving cost, coil of strip guard ring that production efficiency is high is provided.
For achieving the above object, the technical solution of the utility model is to realize like this, the integrated process equipment of a kind of coil of strip guard ring, comprise frame, uncoiling discharging device, stock guide, angle steel shaped device, hydraulic pressure shear arrangement and shaped device, the uncoiling discharging device places frame one end, described stock guide, angle steel shaped device, hydraulic pressure shear arrangement and shaped device are installed on the frame successively, it is characterized in that: described angle steel shaped device comprises motor, the driving gear set that connects with motor and gradual bending mechanism; This driving gear set comprises the transmission device of at least three groups, be meshing with each other between every group of transmission device, and drive one respectively and drive bending mechanism, described every group of transmission device comprises intermeshing first gear and second gear, second rotating shaft that first rotating shaft reaches and second gear is joined that cooperates with first gear; Described gradual bending mechanism comprises the upper and lower running roller that is installed in first rotating shaft and second rotating shaft, the surface of this upper and lower running roller is respectively the concave shaped that cooperatively interacts and the structure of spirogyrate, and the bending angle of every group of upper and lower running roller is progressive increasing progressively, and is the right angle until last surperficial bending angle of organizing upper and lower running roller.
Described last transmission device also is connected to steady steel band angle device, this steady steel band angle device comprises with the 3rd gear of last transmission device engagement, is installed in the 3rd rotating shaft and corresponding the 4th rotating shaft on the 3rd gear, and in the 3rd rotating shaft and the 4th rotating shaft, be respectively equipped with the 5th upper roll wheel and the 5th lower roll wheel, the surface of the 5th upper roll wheel and the 5th lower roll wheel is the concave shaped that cooperatively interacts and the bending structure of spirogyrate, and bending angle is between 85 °-90 °.
Described hydraulic pressure shear arrangement comprises motor, drive lead screw and tool rest, described motor is connected with drive lead screw by synchronous band and synchronous pulley, be provided with on the drive lead screw on the screw that cooperates with it, tool rest is fixed on the screw, cutting knife is installed on the tool rest, cutting knife is divided into upper slitter and following cutter two parts, and upper slitter is driven by hydraulic jack.
The beneficial effects of the utility model, working hosts such as the uncoiling of equipment of the present utility model, bending, shearing, moulding are in the automatic synchronization state when work, uncoiling shearing, bending, moulding three-procedure are combined on the streamline and finish, the production efficiency height, this equipment manually wear the band finish after, aforementioned all process steps band material in the process of running all need not to stop, and this operating efficiency than tradition parking shear forming is more than doubled.And bender is the mould stretch bending by artificial bending.The whole piece streamline adopts the hydraulic pressure flying shear, and the equipment of every work step adopts and do not shut down, and the linear velocity of unit rises to 15 meters/minute.Safe and reliable, eliminated lifting safety hidden danger.
Reduce cost, this unit is equipped with 2 people, has significantly reduced personnel's configuration, has reduced production cost.
Easy to operate, can not produce the material situation of drawing; This machine can adopt PLC to add frequency conversion control technique, realizes the fixed length of different size.System also has each unit crawl, automatic and manual setting, the setting of finished product number, automatic starting button, automatic stop button, temporary transient stop button, counter O reset, charging button, material returned button, the functions such as abnormal alarm of exchanging except having the fixed length selection function.
Description of drawings
Fig. 1: be the integrated device structure schematic diagram of angle steel in the utility model coil of strip guard ring;
Fig. 2: be the structural representation of first road bending in the utility model angle steel shaped device;
Fig. 3: be the structural representation of second road bending in the utility model angle steel shaped device;
Fig. 4: be the structural representation of the 3rd road bending in the utility model angle steel shaped device;
Fig. 5: be the structural representation of the 4th road bending in the utility model angle steel shaped device;
Fig. 6: be the structural representation of steady steel band angle device in the utility model angle steel shaped device;
Fig. 7: be the structural representation of hydraulic pressure flying shear of the present utility model:
Fig. 8: be the cutaway view of the A-A direction of the present utility model Fig. 7.
Specific embodiments
Now in conjunction with the accompanying drawings, the integrated process equipment of coil of strip guard ring of the present utility model is specifically described: the integrated process equipment of a kind of coil of strip guard ring comprises frame 1, uncoiling discharging device 2, stock guide 3, angle steel shaped device 4, hydraulic pressure shear arrangement 5 and shaped device; Uncoiling discharging device 2 places front end, and stock guide 3, angle steel shaped device 4, hydraulic pressure shear arrangement 5 and shaped device are installed on the frame 1 successively.Referring to shown in Figure 1.
Select general uncoiler as the uncoiling discharging device, coil of strip is inserted wherein, under power drives, make dial rotation, rotate, make coil of strip carry out blowing and become steel band 10 thereby drive coil of strip.
Described angle steel shaped device 4 comprises motor 41, the driving gear set 42 that connects with motor 41 and gradual bending mechanism 43; This driving gear set 42 comprises the transmission device of at least three groups, every group of transmission device is meshing with each other, drive corresponding bending mechanism 43 respectively, the driving gear set of present embodiment adopts four groups of transmission devices, and described every group of transmission device comprises intermeshing first gear 421 and second gear 422, first rotating shaft 423 that cooperates with first gear and second rotating shaft 424 of joining with second gear; First rotating shaft 423 and second rotating shaft 424 are provided with bearing, described gradual bending mechanism 43 comprises the upper and lower running roller that is installed in respectively in first rotating shaft and second rotating shaft, this upper and lower running roller cooperatively interacts, the surface of upper roll wheel is the bending structure with concave shaped of certain angle, the surface of lower roll wheel is the bending structure of the spirogyrate that matches with upper roll wheel concave surface shape, and the angle of bending is gradual, last surperficial bending angle of organizing upper and lower running roller is the right angle, can certainly be approximate right angle.Its overbending direction bends to the middle part by the two ends of running roller, and the bending process is as follows:
First step bending, referring to shown in Figure 2, the bending angle of first upper roll wheel 430 in first group the bending mechanism and the concave surface shape of first lower roll wheel 431 and spirogyrate is 160.5 degree.The steel band 10 that is drawn into by coil of strip places between first upper roll wheel 430 and first lower roll wheel, 431 kinks, and along with the rotation of first upper roll wheel 430 and first lower roll wheel 431, steel band 10 is bent to 160.5 degree.
The bending of second step, referring to shown in Figure 3, the bending angle of second upper roll wheel 432 in second group the bending mechanism and the concave surface shape of second lower roll wheel 433 and spirogyrate is 135 degree.Steel band 10 after first step bending advances between second upper roll wheel 432 and second lower roll wheel, 433 kinks, and steel band 10 further is bent to 135 degree.
The bending of the 3rd step, referring to shown in Figure 4, the concave shaped on the 3rd upper roll wheel 434 in the 3rd group the bending mechanism and the surface of the 3rd lower roll wheel 435 and the bending angle of spirogyrate are 112.5 degree.Steel band 10 after the bending of second step advances between the 3rd upper roll wheel 434 and the 3rd lower roll wheel 435 kinks, and steel band 10 further is bent to 112.5 degree.
The bending of the 4th step, referring to shown in Figure 5, the bending angle of the 4th upper roll wheel 436 in the 4th group the bending mechanism and the concave surface shape of the 4th lower roll wheel 437 and spirogyrate is 90 degree.Steel band 10 after the bending of the 3rd step advances between the 4th upper roll wheel 436 and the 4th lower roll wheel 437 kinks, and steel band 10 further is bent to 90 degree.
In the end be connected to steady steel band angle device on a transmission device, this steady steel band angle device comprises the 3rd gear 425 with the gears engaged of last transmission device, be installed in the 3rd rotating shaft 426 and corresponding the 4th rotating shaft 427 on the 3rd gear 425, and in the 3rd rotating shaft 426 and the 4th rotating shaft 427, be respectively equipped with the 5th upper roll wheel 438 and the 5th lower roll wheel 439, be respectively equipped with corresponding bearing in the 3rd rotating shaft 426 and the 4th rotating shaft 427, the surface of the 5th upper roll wheel 438 and the 5th lower roll wheel 439 is the concave shaped that cooperatively interacts and the bending structure of spirogyrate, and bending angle is slightly less than the right angle, is between 85 °-90 °.
Steady steel band angle device, referring to shown in Figure 6, the concave surface shape of the 5th upper roll wheel 438 and the 5th lower roll wheel 439 and the bending angle of spirogyrate are 88 degree.Steel band 10 after the bending of the 4th step advances between the 5th upper roll wheel 438 and the 5th lower roll wheel 439 kinks, steel band 10 further is bent to 88 degree, because of the 5th lower roll wheel 439 passive rotation, promptly mobile drive the 5th lower roll wheel 439 by steel band 10 rotates, thereby the angle of steel band is stabilized on 88 degree.
The steel band 10 that is bent into 88 degree angles continues to move, and arrives the length that is configured by the NC numerical control, shears through the hydraulic pressure shear arrangement.
Described hydraulic pressure shear arrangement 5 comprises motor 51, drive lead screw 52 and tool rest 53, the motor shaft of described motor 51 is provided with first synchronous pulley 54, this first synchronous pulley 54 through be with synchronously 55 with drive lead screw 52 on second synchronous pulley 56 link, be provided with on the drive lead screw 52 on the screw 57 that cooperates with it, cutting knife 58 is installed on the tool rest 53, cutting knife 58 is divided into upper slitter 581 and following cutter 582 two parts, and wherein upper slitter 581 is driven by hydraulic jack 50.Referring to Fig. 7, shown in Figure 8.During work, motor 51 by being with 55 to drive drive lead screws 52 and rotate synchronously, makes the screw 57 that cooperates with drive lead screw 52 forward and backward mobile on drive lead screw 52 after deceleration transmission, thereby drives tool rest 53 on it and the cutting knife 58 on the tool rest is done corresponding mobile; When cutting knife 58 moves to position on the drive lead screw 52 and conforms to the steel band length that presets, cut off steel band.
During use, be arranged on strip on the uncoiler by manually stub bar being introduced the angle steel shaped device, after stub bar enters the angle steel shaped device, the continuous blowing of uncoiling discharging device, strip is after the angle steel shaped device becomes approximate right angle, survey length and enter reciprocating hydraulic shear arrangement working range by measuring motion, its head has entered the guard ring shaped device of back operation simultaneously, when the right angle steel band by measuring motion reaches when preestablishing length, signal is delivered to control centre, control centre's notice reciprocating hydraulic flying shear starts, the upper slitter of living in the compound hydraulic pressure flying shear driving cutting knife moves downward the cut-out work of finishing, this moment right angle steel band 10 with tool rest on the synchronizing speed that on drive lead screw, moves of cutting knife advance, after cutting off steel band, upper slitter promotes, and cutting knife retreats into initial station fast, and right angle steel band material is finished the finished product that last molding procedure becomes the coil of strip guard ring after by customized cut-off in the guard ring make-up machine.
Claims (3)
1. integrated process equipment of coil of strip guard ring, comprise frame, uncoiling discharging device, stock guide, angle steel shaped device, hydraulic pressure shear arrangement and shaped device, the uncoiling discharging device places frame one end, described stock guide, angle steel shaped device, hydraulic pressure shear arrangement and shaped device are installed on the frame successively, it is characterized in that: described angle steel shaped device comprises motor, the driving gear set that connects with motor and gradual bending mechanism; This driving gear set comprises the transmission device of at least three groups, be meshing with each other between every group of transmission device, and drive one respectively and drive bending mechanism, described every group of transmission device comprises intermeshing first gear and second gear, second rotating shaft that first rotating shaft reaches and second gear is joined that cooperates with first gear; Described gradual bending mechanism comprises the upper and lower running roller that is installed in first rotating shaft and second rotating shaft, the surface of this upper and lower running roller is respectively the concave shaped that cooperatively interacts and the bending structure of spirogyrate, and the bending angle of every group of upper and lower running roller is progressive increasing progressively, and is the right angle until last surperficial bending angle of organizing upper and lower running roller.
2. the integrated process equipment of coil of strip guard ring according to claim 1, it is characterized in that: described last transmission device also is connected to steady steel band angle device, this steady steel band angle device comprises the 3rd gear that is meshed with last transmission device, be installed in the 3rd rotating shaft and corresponding the 4th rotating shaft on the 3rd gear, and in the 3rd rotating shaft and the 4th rotating shaft, be respectively equipped with the 5th upper roll wheel and the 5th lower roll wheel, the surface of the 5th upper roll wheel and the 5th lower roll wheel is the concave shaped that cooperatively interacts and the bending structure of spirogyrate, and bending angle is between 85 °-90 °.
3. the integrated process equipment of coil of strip guard ring according to claim 2, it is characterized in that: described hydraulic pressure shear arrangement comprises motor, drive lead screw and tool rest, described motor is connected with drive lead screw by synchronous band and synchronous pulley, be provided with on the drive lead screw on the screw that cooperates with it, tool rest is fixed on the screw, cutting knife is installed on the tool rest, and cutting knife is divided into upper slitter and following cutter two parts, and upper slitter is driven by hydraulic jack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620039070 CN2910399Y (en) | 2006-01-19 | 2006-01-19 | Working apparatus for integrally shaped coil of strip and retainer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620039070 CN2910399Y (en) | 2006-01-19 | 2006-01-19 | Working apparatus for integrally shaped coil of strip and retainer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2910399Y true CN2910399Y (en) | 2007-06-13 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620039070 Expired - Fee Related CN2910399Y (en) | 2006-01-19 | 2006-01-19 | Working apparatus for integrally shaped coil of strip and retainer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2910399Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102367110A (en) * | 2011-09-21 | 2012-03-07 | 无锡市创新化工设备有限公司 | Blanking device for thin rolled plate |
| CN103537903A (en) * | 2013-11-14 | 2014-01-29 | 阿博建材（昆山）有限公司 | Cutting and cold roll forming device for a plurality of angle bead nets |
| CN106078868A (en) * | 2016-07-06 | 2016-11-09 | 江苏科兴电器有限公司 | A kind of paper strip is along centrage semi-shear apparatus for bending |
| CN106263069A (en) * | 2015-06-05 | 2017-01-04 | 叶正瑜 | A kind of pair roller type breast pad product calendering formation device |
| CN106734332A (en) * | 2017-03-28 | 2017-05-31 | 佛山市南海力丰机床有限公司 | A kind of deep type bellows whole set of processing equipment |
| CN108406234A (en) * | 2018-03-07 | 2018-08-17 | 马鞍山钢铁股份有限公司 | The production method of steel roll package corner protector |
-
2006
- 2006-01-19 CN CN 200620039070 patent/CN2910399Y/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102367110A (en) * | 2011-09-21 | 2012-03-07 | 无锡市创新化工设备有限公司 | Blanking device for thin rolled plate |
| CN102367110B (en) * | 2011-09-21 | 2015-06-24 | 无锡市创新化工设备有限公司 | Blanking device for thin rolled plate |
| CN103537903A (en) * | 2013-11-14 | 2014-01-29 | 阿博建材（昆山）有限公司 | Cutting and cold roll forming device for a plurality of angle bead nets |
| CN103537903B (en) * | 2013-11-14 | 2016-03-23 | 阿博建材（昆山）有限公司 | Cutting and cold-bending forming device of many angle beads |
| CN106263069A (en) * | 2015-06-05 | 2017-01-04 | 叶正瑜 | A kind of pair roller type breast pad product calendering formation device |
| CN106263069B (en) * | 2015-06-05 | 2017-10-17 | 叶正瑜 | A kind of pair roller type breast pad product calendering formation device |
| CN106078868A (en) * | 2016-07-06 | 2016-11-09 | 江苏科兴电器有限公司 | A kind of paper strip is along centrage semi-shear apparatus for bending |
| CN106734332A (en) * | 2017-03-28 | 2017-05-31 | 佛山市南海力丰机床有限公司 | A kind of deep type bellows whole set of processing equipment |
| CN106734332B (en) * | 2017-03-28 | 2018-07-06 | 佛山市南海力丰机床有限公司 | A kind of depth type bellows whole set of processing equipment |
| CN108406234A (en) * | 2018-03-07 | 2018-08-17 | 马鞍山钢铁股份有限公司 | The production method of steel roll package corner protector |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHANGHAI BAOSHAN STEEL INDUSTRY CO., LTD. Free format text: FORMER OWNER: SHENHAN METAL GOODS FACTORY, SHANGHAI Effective date: 20070928 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20070928 Address after: 200941 No. 958 Pangu Road, Shanghai, Baoshan District Patentee after: Baoshan Iron & Steel Ind. Co., Shanghai Address before: 201900 No. 958 Pangu Road, Shanghai, Baoshan District Patentee before: Zhonghan Metal Ware Plant, Shanghai |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070613 |