CN201214179Y - Integral processing equipment of steel coil guard ring - Google Patents
Integral processing equipment of steel coil guard ring Download PDFInfo
- Publication number
- CN201214179Y CN201214179Y CNU2008200582089U CN200820058208U CN201214179Y CN 201214179 Y CN201214179 Y CN 201214179Y CN U2008200582089 U CNU2008200582089 U CN U2008200582089U CN 200820058208 U CN200820058208 U CN 200820058208U CN 201214179 Y CN201214179 Y CN 201214179Y
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- angle
- rotating shaft
- steel
- bending
- guard ring
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Abstract
The utility model relates to an integral-molding processing device of a strip-coil guard ring, which is mainly used for producing the strip-coil protection material in the rolled steel plant, and for preventing the strip coil from being collided and damaged during the transportation. The processing device comprises a stander, an uncoiling discharging device that is arranged at one end of the stander, and a stock guide device, a punch device, an angle-iron shaping device, a hydraulic fly-shear device and a molding device which are arranged on the stander in turn, wherein, the angle-iron shaping device comprises a motor, a transmission gear set that is connected with the motor, and a gradual-type creasing mechanism that is driven by the transmission gear set. The device integrates four procedures of the uncoiling, the punching, the bending and the molding, and has high production efficiency, and is safe and reliable, and resolves the hoisting-transportation safety problem, and reduces the cost, and is convenient to be operated.
Description
Technical field
The utility model relates to a kind of steel coil guard ring integration process equipment.Mainly be the making of protective material that is used for the coil of strip of steel plant, prevent that coil of strip is in transit owing to collision damages.
Background technology
For avoiding coil of strip transporting and depositing and cause surface tear in the process, need to be exposed on the external surface portion to coil of strip and carry out packaging protecting, especially the corner part of the inner ring of coil of strip and outer ring.The product of the inside and outside layer of protection coil of strip marginal portion is called the inside and outside guard ring of coil of strip.
The production and processing technology flow process of the inside and outside guard ring of existing coil of strip is: being with the coil of strip handling to being with on the steel uncoiling unit, after uncoiling, scale, shearing, form sectional steel band, sectional steel band is moved to bender be converted into 90 ° of right angles, handling is reeled and is processed conglobate interior guard ring to make-up machine again; Several installing holes of punching press on the bending part of interior guard ring make steel band pass installing hole interior guard ring fixedly on the coil of strip.14.8 meters/minute of the make-up machine linear velocities of guard ring in this kind produced; Need 11 personnel of configuration.It exists defective to be, artificial production and transport link is many, has lifting safety hidden danger; Personnel dispose many, and efficiency is low, and equipment energy consumption is big, the production cost height; Artificial unit cargo handling operation is many, causes substandard products many, and waste of material is big; Speed of production is slow, yields poorly.
Summary of the invention
One of the purpose of this utility model is to overcome cost height, the inefficient defective that exists in the inside and outside guard ring production method of above-mentioned coil of strip, and a kind of process equipment of saving cost, steel coil guard ring integration that production efficiency is high is provided.
For solving the problems of the technologies described above, the technical solution of the utility model is as follows: a kind of process equipment of steel coil guard ring integration, comprise frame, the uncoiling discharging device, stock guide, hole punched device, the angle steel shaped device, hydraulic pressure shear arrangement and shaped device, the uncoiling discharging device places frame one end, described stock guide, the angle steel shaped device, hydraulic pressure shear arrangement and shaped device are installed on the frame successively, it is characterized in that: be provided with a hole punched device between stock guide and angle steel shaped device, described angle steel shaped device comprises motor, driving gear set that connects with motor and gradual bending mechanism; This driving gear set comprises the transmission device of at least three groups, every group of transmission device drives one respectively and drives bending mechanism, and described every group of transmission device comprises intermeshing first gear and second gear, second rotating shaft that first rotating shaft reaches and second gear is joined that cooperates with first gear; Described gradual bending mechanism comprises the upper and lower running roller that is installed in first rotating shaft and second rotating shaft, the surface of this upper and lower running roller is respectively the concave shaped that cooperatively interacts and the structure of spirogyrate, and the bending angle of every group of upper and lower running roller is progressive increasing progressively, and is the right angle until last surperficial bending angle of organizing upper and lower running roller.
Above-mentioned stock guide 3 is provided with the horizontal material hole that guiding steel bar material passes through.
On hole punched device, be provided with the top punch and the bottom die that cooperatively interact.
Described last transmission device also is connected to steady steel band angle device, this steady steel band angle device comprises the 3rd gear that is meshed with last transmission device, is installed in the 3rd rotating shaft and corresponding the 4th rotating shaft on the 3rd gear, and in the 3rd rotating shaft and the 4th rotating shaft, be respectively equipped with the 5th upper roll wheel and the 5th lower roll wheel, the surface of the 5th upper roll wheel and the 5th lower roll wheel is the concave shaped that cooperatively interacts and the bending structure of spirogyrate, and bending angle is between 85 °-90 °.
Described hydraulic pressure shear arrangement comprises motor, drive lead screw and tool rest, described motor is connected with drive lead screw by synchronous band and synchronous pulley, be provided with on the drive lead screw on the screw that cooperates with it, tool rest is fixed on the screw, cutting knife is installed on the tool rest, cutting knife is divided into upper slitter and following cutter two parts, and upper slitter is driven by hydraulic jack.
The beneficial effects of the utility model, the action of the uncoiling of equipment of the present utility model, punching, bending, shearing and moulding is in the automatic synchronization state when work, uncoiling, punching, shearing, bending, five step of moulding operation are combined on the streamline and finish, the production efficiency height, this equipment manually wear the band finish after, aforementioned all process steps band material in the process of running all need not to stop, and this operating efficiency than tradition parking shear forming is more than doubled.And bender is the mould stretch bending by artificial bending.The whole piece streamline adopts the hydraulic pressure flying shear, and the equipment of every work step adopts and do not shut down, and the linear velocity of unit rises to 15 meters/minute.Safe and reliable, eliminated lifting safety hidden danger.
Reduce cost, this unit is equipped with 2 people, has significantly reduced personnel's configuration, has reduced production cost.
Easy to operate, can not produce the material situation of drawing; This machine can adopt PLC to add frequency conversion control technique, realizes the fixed length of different size.System also has each unit crawl, automatic and manual setting, the setting of finished product number, automatic starting button, automatic stop button, temporary transient stop button, counter O reset, charging button, material returned button, the functions such as abnormal alarm of exchanging except having the fixed length selection function.
Description of drawings
Fig. 1: be the integrated device structure schematic diagram of angle steel in the utility model coil of strip guard ring;
Fig. 2: be the structural representation of first road bending in the utility model angle steel shaped device;
Fig. 3: be the structural representation of second road bending in the utility model angle steel shaped device;
Fig. 4: be the structural representation of the 3rd road bending in the utility model angle steel shaped device;
Fig. 5: be the structural representation of the 4th road bending in the utility model angle steel shaped device;
Fig. 6: be the structural representation of the steady steel band angle device in the utility model angle;
Fig. 7: be the structural representation of hydraulic pressure flying shear of the present utility model;
Fig. 8: be the cutaway view of the A-A direction of the utility model Fig. 7.
Specific embodiments
Now in conjunction with the accompanying drawings, the utility model is specifically described: the integrated process equipment of the utility model coil of strip guard ring comprises frame 1, uncoiling discharging device 2, stock guide 3, hole punched device, angle steel shaped device 4, hydraulic pressure shear arrangement 5 and shaped device; Uncoiling discharging device 2 places front end, and stock guide 3, hole punched device, angle steel shaped device 4, hydraulic pressure shear arrangement 5 and shaped device are installed on the frame 1 successively; Referring to shown in Figure 1.
Select general uncoiling discharging device, coil of strip 10 is put into wherein, an end of coil of strip 10 is pulled to stock guide 3 by hand, make coil of strip be stretched to strip, blowing dial rotation under power drives on the uncoiling discharging device is rotated thereby drive coil of strip 10, makes coil of strip 10 carry out blowing; Thereby the uncoiling of coil of strip material is extended into the steel bar material, automatic feed enters stock guide 3.
Above-mentioned stock guide 3 is provided with the horizontal material hole that guiding steel bar material passes through, and this material hole can make the steel bar material be delivered on the subsequent processing hole punched device by level.
Be provided with the punch on top and the die of bottom on hole punched device, along with the charging of steel bar material, the downward punching press of the punch on top is because the interaction of punch and die is carried out punching and blanking to the steel bar material; Punch forms continuous punching under dynamic Control, the hole of going out is distributed on the steel bar material, is provided with knockout rod on hole punched device, and this knockout rod can be released concave die cavity with blanking.The power of punching can be by hydraulic control, also can be by Electric Machine Control.
Steel bar material after the punching is admitted to angle steel shaped device 4 again, and it is bent.Angle steel shaped device 4 comprises motor 41, the driving gear set 42 that connects with motor 41 and gradual bending mechanism 43; This driving gear set 42 comprises the transmission device of at least three groups, every group of transmission device drives corresponding bending mechanism 43 respectively, the driving gear set of present embodiment adopts five groups of transmission devices, and described every group of transmission device comprises intermeshing first gear 421 and second gear 422, first rotating shaft 423 that cooperates with first gear and second rotating shaft 424 of joining with second gear; First rotating shaft 423 and second rotating shaft 424 are provided with bearing, described gradual bending mechanism 43 comprises the upper and lower running roller that is installed in respectively in first rotating shaft and second rotating shaft, this upper and lower running roller cooperatively interacts, the surface of this upper roll wheel is the bending structure with concave shaped of certain angle, the surface of lower roll wheel is the bending structure of the spirogyrate that matches with upper roll wheel concave surface shape, and the angle of bending is gradual, and last surperficial bending angle of organizing upper and lower running roller is the right angle.Because the relation of processing also can be approximate right angle.Its overbending direction bends to the middle part by the two ends of running roller, and the bending process is as follows:
First step bending, referring to shown in Figure 2, the bending angle of first upper roll wheel 430 in first group the bending mechanism and the concave surface shape of first lower roll wheel 431 and spirogyrate is 160.5 degree.The steel band 10 that is drawn into by coil of strip places between first upper roll wheel 430 and first lower roll wheel, 431 kinks, and along with the rotation of first upper roll wheel and first lower roll, steel band 10 is bent to 160.5 degree.
The bending of second step, referring to shown in Figure 3, the bending angle of second upper roll wheel 432 in second group the bending mechanism and the concave surface shape of second lower roll wheel 433 and spirogyrate is 135 degree.Steel band 10 after first step bending advances between second upper roll wheel 432 and second lower roll wheel, 433 kinks, and through the bending in this step, steel band 10 further is bent to 135 degree.
The bending of the 3rd step, referring to shown in Figure 4, the bending angle of the 3rd upper roll wheel 434 in the 3rd group the bending mechanism and the concave surface shape of the 3rd lower roll wheel 435 and spirogyrate is 112.5 degree.Steel band 10 after the bending of second step advances between the 3rd upper roll wheel 434 and the 3rd lower roll wheel 435 kinks, and steel band 10 further is bent to 112.5 degree.
The bending of the 4th step, referring to shown in Figure 5, the bending angle of the 4th upper roll wheel 436 in the 4th group the bending mechanism and the concave surface shape of the 4th lower roll wheel 437 and spirogyrate is 90 degree.Steel band 10 after the bending of the 3rd step advances between the 4th upper roll wheel 436 and the 4th lower roll wheel 437 kinks, and steel band 10 further is bent to 90 degree.
In the end be connected to steady steel band angle device on a transmission device, this steady steel band angle device comprises the 3rd gear 425 with the gears engaged of last transmission device, be installed in the 3rd rotating shaft 426 and corresponding the 4th rotating shaft 427 on the 3rd gear, and in the 3rd rotating shaft 426 and the 4th rotating shaft 427, be respectively equipped with the 5th upper roll wheel 438 and the 5th lower roll wheel 439, be respectively equipped with corresponding bearing in the 3rd rotating shaft 426 and the 4th rotating shaft 427, the surface of the 5th upper roll wheel 438 and the 5th lower roll wheel 439 is the concave shaped that cooperatively interacts and the bending structure of spirogyrate, and bending angle is 85 °-90 °, also can be approximate right angle.
Steady steel band angle device, referring to shown in Figure 6, the concave surface shape of the 5th upper roll wheel 438 and the 4th lower roll wheel 439 and the bending angle of spirogyrate are 88 degree.Steel band 10 after above-mentioned the 4th step bending advances between the 5th upper roll wheel 438 and the 5th lower roll wheel 439 kinks, steel band 10 further is bent to 88 degree, because of the 5th lower roll wheel 439 passive rotation, promptly mobile drive the 5th lower roll wheel 439 by steel band 10 rotates, thereby the angle of steel band is stabilized on 88 degree.
The steel band 10 that is bent into 88 degree angles moves on, and arrives the length that is configured by the NC numerical control, shears through the hydraulic pressure shear arrangement.
Above-mentioned hydraulic pressure shear arrangement 5 comprises motor 51, drive lead screw 52 and tool rest 53, the motor shaft of described motor 51 is provided with first synchronous pulley 54, this first synchronous pulley 54 through be with synchronously 55 with drive lead screw 52 on second synchronous pulley 56 link, be provided with on the drive lead screw 52 on the screw 57 that cooperates with it, cutting knife 58 is installed on the tool rest 53, cutting knife 58 is divided into upper slitter 581 and following cutter 582 two parts, and wherein upper slitter 581 is driven by hydraulic jack 50.Referring to Fig. 7 and shown in Figure 8.During work, motor 51 by being with 55 to drive drive lead screws 52 and rotate synchronously, makes the screw 57 that cooperates with drive lead screw 52 forward and backward mobile on drive lead screw 52 after deceleration transmission, thereby drives tool rest 53 on it and the cutting knife 58 on the tool rest is done corresponding mobile; When cutting knife 58 moved to position on the drive lead screw 52 and conforms to the steel band length that presets, oil pressure oil cylinder 50 drove upper slitters and quickens to cut off steel band downwards.
During use, be arranged on strip on the uncoiler by manually stub bar being introduced stock guide, hole punched device, after stub bar enters hole punched device, the continuous blowing of uncoiling discharging device, strip is after punching, again after the angle steel shaped device is bent into approximate right angle, survey length and enter reciprocating hydraulic shear arrangement working range by measuring motion, its head has entered the guard ring shaped device of back operation simultaneously, when the right angle steel band by measuring motion reaches when preestablishing length, signal is delivered to control centre, control centre notice reciprocating hydraulic flying shear starts, and the upper slitter that the hydraulic jack of reciprocating hydraulic flying shear state drives in the cutting knife moves downward the cut-out work of finishing, this moment right angle steel band 10 with tool rest on the synchronizing speed that on drive lead screw, moves of cutting knife advance, after cutting off steel band, upper slitter promotes, and cutting knife retreats into initial station fast, right angle steel band material by customized cut-off after, in the guard ring shaped device, finish last molding procedure, become the finished product of coil of strip guard ring.
Claims (5)
1. the process equipment of a steel coil guard ring integration, comprise frame, uncoiling discharging device, stock guide, angle steel shaped device, hydraulic pressure shear arrangement and shaped device, the uncoiling discharging device places frame one end, described stock guide, angle steel shaped device, hydraulic pressure shear arrangement and shaped device are installed on the frame successively, it is characterized in that: be provided with a hole punched device between stock guide and angle steel shaped device, described angle steel shaped device comprises motor, the driving gear set that connects with motor and gradual bending mechanism; This driving gear set comprises the transmission device of at least three groups, every group of transmission device drives one respectively and drives bending mechanism, and described every group of transmission device comprises intermeshing first gear and second gear, second rotating shaft that first rotating shaft reaches and second gear is joined that cooperates with first gear; Described gradual bending mechanism comprises the upper and lower running roller that is installed in first rotating shaft and second rotating shaft, the surface of this upper and lower running roller is respectively the concave shaped that cooperatively interacts and the structure of spirogyrate, and the bending angle of every group of upper and lower running roller is progressive increasing progressively, and is the right angle until last surperficial bending angle of organizing upper and lower running roller.
2. the process equipment of a kind of steel coil guard ring integration according to claim 1, it is characterized in that: described last transmission device also is connected to steady steel band angle device, this steady steel band angle device comprises the 3rd gear that is meshed with last transmission device, be installed in the 3rd rotating shaft and corresponding the 4th rotating shaft on the 3rd gear, and in the 3rd rotating shaft and the 4th rotating shaft, be respectively equipped with the 5th upper roll wheel and the 5th lower roll wheel, the surface of the 5th upper roll wheel and the 5th lower roll wheel is the concave shaped that cooperatively interacts and the bending structure of spirogyrate, and bending angle is between 85 °-90 °.
3. the process equipment of a kind of steel coil guard ring integration according to claim 1, it is characterized in that: described hydraulic pressure shear arrangement comprises motor, drive lead screw and tool rest, described motor is connected with drive lead screw by synchronous band and synchronous pulley, be provided with on the drive lead screw on the screw that cooperates with it, tool rest is fixed on the screw, cutting knife is installed on the tool rest, and cutting knife is divided into upper slitter and following cutter two parts, and upper slitter is driven by hydraulic jack.
4. the process equipment of a kind of steel coil guard ring integration according to claim 1 is characterized in that: be provided with top punch and the bottom die that cooperatively interacts at hole punched device.
5. the process equipment of steel coil guard ring integration according to claim 1 is characterized in that: described stock guide is provided with the horizontal material hole that guiding steel bar material passes through.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200582089U CN201214179Y (en) | 2008-05-08 | 2008-05-08 | Integral processing equipment of steel coil guard ring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200582089U CN201214179Y (en) | 2008-05-08 | 2008-05-08 | Integral processing equipment of steel coil guard ring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201214179Y true CN201214179Y (en) | 2009-04-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200582089U Expired - Fee Related CN201214179Y (en) | 2008-05-08 | 2008-05-08 | Integral processing equipment of steel coil guard ring |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201214179Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102513827A (en) * | 2012-01-04 | 2012-06-27 | 安徽省爱力特家电成套装备有限公司 | Automatic production line of linear slide rail |
| CN102825429A (en) * | 2012-09-06 | 2012-12-19 | 浙江科朗汽车配件有限公司 | Automatic punching machine for steel strip |
| CN115055978A (en) * | 2022-08-17 | 2022-09-16 | 广东名田科技有限公司 | Production processing equipment of metalwork for block terminal |
-
2008
- 2008-05-08 CN CNU2008200582089U patent/CN201214179Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102513827A (en) * | 2012-01-04 | 2012-06-27 | 安徽省爱力特家电成套装备有限公司 | Automatic production line of linear slide rail |
| CN102513827B (en) * | 2012-01-04 | 2013-11-27 | 安徽省爱力特家电成套装备有限公司 | Automatic production line of linear slide rail |
| CN102825429A (en) * | 2012-09-06 | 2012-12-19 | 浙江科朗汽车配件有限公司 | Automatic punching machine for steel strip |
| CN102825429B (en) * | 2012-09-06 | 2015-09-23 | 浙江科朗汽车配件有限公司 | Steel band automatic punch machine |
| CN115055978A (en) * | 2022-08-17 | 2022-09-16 | 广东名田科技有限公司 | Production processing equipment of metalwork for block terminal |
| CN115055978B (en) * | 2022-08-17 | 2022-12-02 | 广东名田科技有限公司 | Production processing equipment of metalwork for block terminal |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090401 Termination date: 20100508 |